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ORDER NO.
RRV2340
STEREO DVD CASSETTE DECK RECEIVER
XR-VS500D
XR-VS300D
Type
DBXJ DDXJ/RA DDXJ/RB DDXJ/RD DLXJ/NC
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model XR-VS500D XR-VS300D Power Requirement
AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V
Region No.
3 1 2 4 3
The voltage can be converted by the following method.
With the voltage selector With the voltage selector With the voltage selector With the voltage selector With the voltage selector
¶ This service manual should be used together with the following manual(s):
Model No.
XR-A9800D/KUCXJ
Order No.
RRV2329
Remarks
CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. CONTRAST OF MISCELLANEOUS PARTS ........ 3 3. SCHEMATIC DIAGRAM ..................................... 10 4. PCB CONNECTION DIAGRAM .......................... 20 5. GENERAL INFORMATION ................................. 22
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
T ZZK AUG. 2000 Printed in Japan
XR-VS500D, XR-VS300D
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
LABEL CHECK (For DLXJ/NC Type)
WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
Printed on the Rear Panel
LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 655 nm FOR CD : MAXIMUM OUTPUT POWER : 5mW WAVELENGTH : 785 nm
Additional Laser Caution 1. Inside detection switch (S201 on the SMEB assy) and loadingstatus detection switch (S9503 on the MOTOR assy) are detected by the microprocessor (IC11 in the DVDM assy). · To permit the laser diode to oscillate, it is required to set the inside detection switch for the inside position (S201 : ON) and to set the loading-status detection switch for the clamp position (the center terminal of S9503 is shorted to +5V). The 655 nm laser diode for DVD oscillation will continue if pin 19 of IC1 is shorted to +5V (fault condition) in the DVDM assy. The 785 nm laser diode for CD oscillates if pin 20 of IC1 is shorted to +5V in the DVDM assy. In the test mode , the laser diode oscillates when microprocessor detects a PLAY signal, or when the PLAY key is pressed (S5931 ON in the DISPLAY assy), with the above requirements satisfied. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. : Refer to page 82 on the service manual RRV2329.
2
XR-VS500D, XR-VS300D
2. CONTRAST OF MISCELLANEOUS PARTS
NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. Reference Nos. indicate the pages and Nos. in the service manual for the base model. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 560 56 x 101 RD1/4PU 5 6 1 J 47 x 103 473 47k RD1/4PU 4 7 3 J R50 0.5 RN2H R 5 0 K 1R0 1 RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 101 5621 RN1/4PC 5 6 2 1 F
CONTRAST TABLE for XR-VS500D
XR-VS500D/DBXJ, DDXJ/RA, DDXJ/RB, DDXJ/RD, DLXJ/NC and XR-A9800D/KUCXJ are constructed the same except for the following :
Part No. Ref. No. Mark Symbol and Description
PCB ASSEMBLIES MAIN ASSY AF ASSY COMPLEX ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Remote Control Unit Packing Case Warranty Card Operating Instructions (English/French) Operating Instructions (English/Chinese) Operating Instructions (Spanish/Arabian) Region Label Caution Sheet P5-12 P5-12 P5-13 P5-13 P5-25 P5-41 P5-42 P5-43 NSP NSP EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Rear Panel Fuse Card Getter 65 Label Fuse (FU2, FU3 : T3.15A) Name Label Region Label Caution Label SISIR Label FRONT PANEL SECTION Display Panel FL Cover Sub Panel S Mic Knob XR-A9800D XR-VS500D XR-VS500D XR-VS500D XR-VS500D XR-VS500D /KUCXJ /DBXJ /DDXJ/RA /DDXJ/RB /DDXJ/RD /DLXJ/NC XWM3174 XWM3172 XWM3172 XWM3172 XWM3172 XWM3172 XWZ3330 XWZ3322 XWZ3322 XWZ3322 XWZ3322 XWZ3322 XWM3178 XWM3176 XWM3176 XWM3176 XWM3176 XWM3176 XWZ3332 XWZ3326 XWZ3326 XWZ3326 XWZ3326 XWZ3326 XWZ3331 XWZ3324 XWZ3324 XWZ3324 XWZ3324 XWZ3324 ADG7022 ADG1158 ADG1158 ADG1158 ADG1158 ADG1154 XZN3109 XZN3110 XZN3110 XZN3110 XZN3110 XZN3110 XHD3144 XHD3138 XHD3138 XHD3138 XHD3138 XHD3139 ARY7045 Not used Not used Not used Not used Not used XRE3036 Not used Not used Not used Not used XTS3042 Not used REK1085 Not used Not used XRE3035 Not used Not used Not used Not used XTS3038 Not used AEK1061 Not used Not used Not used XRE3035 XRC3022 Not used XRE3035 Not used Not used Not used Not used XTS3038 Not used AEK1061
For Packing Case
Remarks
P5- 1 P5- 4 P7- 1 P3- 1 P3- 5 P3-11 P3-12 P3-14
NSP
XRE3035 XRE3035 XRC3022 XRC3022
VRW1708 VRW1701 VRW1705 XRH3001 Not used XRH3001 Not used XTS3038 Not used AEK1061 Not used XTS3038 Not used AEK1061 Not used XTS3038 Not used AEK1061
Accessories
XNC3065 XNC3066 XNC3066 XNC3066 AAX2374 Not used Not used Not used XAX3175 XAX3176 XAX3176 XAX3176 ARW7050 Not used Not used Not used Not used AEK1059 AEK1059 AEK1059 Not used Not used Not used Not used XAK3135 XAK3164 XAK3203 Not used Not used Not used Not used Not used XAK3136 XAK3163 XAK3202 XAB3007 XAL3051 XAX3183 Not used Not used XAK3136 XAK3163 XAK3202 XAB3007 XAL3051 XAX3184 Not used Not used XAK3136 XAK3163 XAK3202 XAB3007
XNC3066 XNC3067 Not used Not used XAX3176 XAX3176 Not used Not used AEK1059 AEK1059 *1 XAL3051 Not used *2 XAX3185 Not used For Rear Panel Not used PRW1018 *3 Not used XAX3181 For Rear Panel XAK3136 XAK3163 XAK3202 XAB3007 XAK3136 XAK3163 XAK3202 XAB3007 No. 1
NSP NSP NSP P7-26 P7-33 P7-42
Notes : For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES" and "3. SCHEMATIC DIAGRAM". The numbers in the remarks column correspond to the numbers on the " EXPLODED VIEWS ". *1 Refer to "3. SCHEMATIC DIAGRAM". *2 Stick Name Label on the Rear Panel. *3 Refer to "LABEL CHECK". 3
XR-VS500D, XR-VS300D
CONTRAST TABLE for XR-VS300D
XR-VS300D/DBXJ, DDXJ/RA, DDXJ/RB, DLXJ/NC and XR-A9800D/KUCXJ are constructed the same except for the following :
Part No. Ref. No. Mark Symbol and Description
PCB ASSEMBLIES MAIN ASSY AF ASSY SECONDARY ASSY COMPLEX ASSY REAR AMP ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Remote Control Unit Packing Case Warranty Card Operating Instructions (English/French) Operating Instructions (English/Chinese) Operating Instructions (Spanish/Arabian) Region Label Caution Sheet P5-12 P5-12 P5-13 P5-13 P5-15 P5-25 P5-26 P5-41 P5-42 P5-43 P5-44 P5-44 EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Power Bracket Rear Panel SEC Holder Fuse Card Getter 65 Label $M Mecha. DVD (5p) $M Mecha. DVD (2p) Fuse (FU2, FU3 : T3.15A) Name Label Region Label Caution Label SISIR Label FRONT PANEL SECTION Display Panel FL Cover Sub Panel S DV Button L Mic Knob XR-A9800D XR-VS300D XR-VS300D XR-VS300D XR-VS300D /KUCXJ /DBXJ /DDXJ/RA /DDXJ/RB /DLXJ/NC XWM3174 XWM3171 XWM3171 XWM3171 XWM3171 XWZ3330 XWZ3316 XWZ3316 XWZ3316 XWZ3316 XWZ3323 XWZ3317 XWZ3317 XWZ3317 XWZ3317 XWM3178 XWZ3325 XWZ3332 XWZ3331 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318
Remarks
P5- 1 P5- 2 P5- 3 P5- 4 P7- 1 P3- 1 P3- 5 P3-11 P3-12 P3-14
NSP
ADG7022 ADG1158 ADG1158 ADG1158 ADG1154 XZN3109 XZN3108 XZN3108 XZN3108 XZN3108 XHD3144 XHD3135 XHD3135 XHD3135 XHD3136 ARY7045 Not used Not used Not used Not used XRE3036 Not used Not used Not used Not used XTS3042 Not used REK1085 Not used Not used XRE3035 Not used Not used Not used Not used XTS3039 Not used AEK1061 Not used Not used Not used XRE3035 Not used Not used Not used Not used XTS3039 Not used AEK1061
For Packing Case
XRE3035 XRE3035 XRC3022 XRC3022 VRW1708 VRW1701 XRH3001 Not used Not used XTS3039 Not used AEK1061 Not used XTS3039 Not used AEK1061
Accessories
NSP NSP NSP NSP NSP NSP NSP
XNG3033 Not used Not used Not used Not used XNC3065 XNC3063 XNC3063 XNC3063 XNC3064 XMR3032 XMR3033 XMR3033 XMR3033 XMR3033 AAX2374 Not used Not used Not used Not used XAX3175 XAX3174 XAX3174 XAX3174 XAX3174 ARW7050 Not used XXA3019 Not used Not used XXA3018 Not used AEK1059 Not used Not used Not used Not used XAK3135 XAK3164 XAK3203 XAD3057 Not used Not used Not used Not used Not used XAK3134 XAK3163 XAK3202 XAD3058 XAB3007 Not used Not used XXA3018 AEK1059 XAL3049 XAX3183 Not used Not used Not used Not used XXA3018 AEK1059 Not used Not used XXA3018 AEK1059
*1 *2
For Rear Panel
XAL3049 Not used XAX3184 Not used Not used PRW1018 Not used XAX3181 XAK3134 XAK3163 XAK3202 XAD3058 XAB3007
*3
For Rear Panel
P7-26 P7-33 P7-42 P7-50
XAK3134 XAK3134 XAK3163 XAK3163 XAK3202 XAK3202 XAD3058 XAD3058 XAB3007 XAB3007
No. 1
Notes : For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES" and "3. SCHEMATIC DIAGRAM". The numbers in the remarks column correspond to the numbers on the " EXPLODED VIEWS ". *1 Refer to "3. SCHEMATIC DIAGRAM". *2 Stick Name Label on the Rear Panel. *3 Refer to "LABEL CHECK".
4
XR-VS500D, XR-VS300D
EXPLODED VIEWS
1
Front Panel
CONTRAST OF $M MECHA. DVD
XXA3018 and XXA3019 are constructed the same except for the following :
Part No. Ref. No. Mark
P5-10 P5-10 P5-14 P5-14 P5-18 P5-18 P5-21 P5-23 P5-24 P5-55 P5-55
Symbol and Description
CONNECT ASSY (6CH) CONNECT ASSY (2CH) 25P Flexible Cable 15P Flexible Cable 30P Flexible Cable 16P Flexible Cable 7P Flexible Cable/30V DVD Base DVD Shield 21P Flexible Cable 7P Flexible Cable
XXA3019 (XR-A9800D)
XWX3023 Not used XDD3046 Not used XDD3044 Not used XDD3053 XNG3034 XNK3006 XDD3052 Not used
XXA3018 (XR-VS300D)
Not used XWX3019 Not used XDD3049 Not used XDD3043 ADD7197 ANG7262 ANK7066 Not used XDD3045
Remarks
Notes : For PCB ASSEMBLIES, Refer to "PCB PARTS LIST", "3. SCHEMATIC DIAGRAM" and "4. PCB CONNECTION DIAGRAM".
CONTRAST OF PCB ASSEMBLIES
J F SECONDARY ASSY
XWZ3317 and XWZ3323 are constructed the same except for the following :
Mark Symbol and Description
C33, C34 (4700µF/80V) C33, C34 (4700µF/71V)
Part No. XWZ3323
ACH7071 Not used
XWZ3317
Not used XCH3001
Remarks
5
XR-VS500D, XR-VS300D
I
F
AF ASSY
Part No. XWZ3330
STK407-070B AEK7019 Not used Not used IRFI9Z34G IRFIZ34G Not used 1SS133 Not used RTF1209 VTL1081 Not used Not used CKSRYB103K50 CKSRYB471K50 CEAT330M16 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used CEAT100M50 Not used RS1/16S822J RD1/4PU822J RS1/16S471J Not used Not used Not used Not used Not used Not used Not used Not used AKE7018 KPE9 HLEM30R-1 Not used Not used XKN3007 Not used Not used Not used
XWZ3322, XWZ3316 and XWZ3330 are constructed the same except for the following :
Mark Symbol and Description
IC3301 IC3305, IC3306 IC3305, IC3306 IC3835 Q3351 Q3352 Q3803 D3002 D3803 F2201, F2202 L3065 CHIP BEAD L3065 C3011, C3012 C3042, C3991 C3623, C3624 C3625 C3815 C3816, C3819 C3817 C3818 C3828C3830 C3831 C3832 C3833C3836 C3837 C3838 C3839, C3840 C3842, C3843 C3858 C3890 R3010 R3026 R3627 R3831 R3832R3834 R3835, R3839 R3836, R3837 R3838, R3846 R3840R3842, R3844, R3845 R3843 R3855 CN3601 CN3603 CN5104 CN5104 JA3441 JA3991 (5A) (7A)
XWZ3322
STK407-070B AEK7019 Not used M65847AFP IRFI9Z34G IRFIZ34G 2SD1858X 1SS133 MTZJ5.6B XTF3002 VTL1081 Not used Not used CKSRYB103K50 CKSRYB471K50 CEAT330M16 CEAT100M50 CEAT470M16 CCSRYB473K16 CCSRCH101J50 CKSRYB683K16 CKSRYB102K50 CKSRYB122K50 CKSRYB103K50 CCSRCH471J50 CKSRYB472K50 CKSRYB224K10 CEAT2R2M50 Not used CKSRYB822K50 RS1/16S822J RS1/4PU822J RS1/16S471J RS1/4PU102J RS1/16S102J RS1/16S682J RS1/16S472J RS1/16S153J RS1/16S103J RS1/16S562J RS1/16S680J XKE3004 KPE9 HLEM30R-1 Not used Not used XKN3007 Not used Not used Not used
XWZ3316
STK407-090B Not used AEK7021 M65847AFP IRF9540A IRF540A 2SD1858X Not used MTZJ5.6B XTF3002 Not used LCTB4R7K1608 CEAT100M50 Not used Not used Not used CEAT100M50 CEAT470M16 CCSRYB473K16 CCSRCH101J50 CKSRYB683K16 CKSRYB102K50 CKSRYB122K50 CKSRYB103K50 CCSRCH471J50 CKSRYB472K50 CKSRYB224K10 CEAT2R2M50 Not used CKSRYB822K50 RS1/16S472J RD1/4PU472J Not used RD1/4PU102J RS1/16S102J RS1/16S682J RS1/16S472J RS1/16S153J RS1/16S103J RS1/16S562J RS1/16S680J XKE3004 Not used Not used HLEM16R-1 VKB1060 XKN3004 BBZ30P140FMC XEE3003 XNG3016
Remarks
4P SPEAKER TERMINAL 9P JUMPER CONNECTOR 30P FFC CONNECTOR 16P FFC CONNECTOR 2P PIN JACK HEADPHONE JACK SCREW MICA SHEET FET BRACKET
6
XR-VS500D, XR-VS300D
K F REAR AMP ASSY
XWZ3319 and XWZ3325 are constructed the same except for the following :
Mark Symbol and Description
IC3401 Q3401Q3404 Q3405, Q3410 Q3406Q3409, Q3411Q3413, Q3415 Q3414, Q3471, Q3472 D50, D3425, D3426, D3471, D3472 D61, D62, D3403D3408, D3427, D3428 D3409 D3429 L3401L3403 AF CHOKE COIL L3404 CHIP BEAD RY3401, RY3402 C3401C3403 C3404C3406 C3407C3409 C3410C3412 C3413C3415 C3416, C3417, C3431 C3419 C3420 C3421 C3422, C3471, C3472 C3423, C3424, C3429 C3425C3428 C3432 R3401R3404 R3405R3408 R3409R3411 R3412 R3413R3415 R3416R3418 R3419R3421 R3422 R3424 R3425R3428 R3429, R3430, R3432 R3433 R3434, R3475, R3476 R3435 R3436R3437, R3439, R3440 R3438 R3441 R3442R3444 R3445R3447 R3448 R3449 R3471R3473 R3477R3478 CN3401 1P PIN JACK CN3404 FFC CONNECTOR 25P CN3404 J3401 JA3403 FFC CONNECTOR 15P JUMPER WIRE AUDIO 3P PIN JACK 9P CABLE HOLDER
Part No. XWZ3325
STK402-230 2SD2114K DTA124EK 2SC2412K 2SA1037K 1SS355 1SS133 MTZJ12C MTZJ4.7B ATH-133 VTL1081 ASR7017 CEANP2R2M50 CKSRYB222K50 CCSRCH221J50 CEANP100M35 CCSRCJ3R0C50 CEAT101M50 CEATR47M50 CEAT101M10 CEAT100M50 CCSRCH100D50 CKSRYB103K50 CKSRYF104Z25 CEAT221M16 RS1/16S332J RS1/16S102J RS1/10S273J RS1/10S104J RS1/16S563J RS1/10S561J RD1/4PU563J RS1/10S223J RS1/16S102J RS1/10S823J RS1/10S153J RS1/16S273J RS1/10S392J RS1/16S104J RS1/16S223J RS1/16S103J RS1/16S224J RD1/4LMF100J RS1/16S100J RS3LMF102J RD1/4PU681J RS1LMFR22J RD1/4MUF101J AKB7042 HLEM25R-1 Not used D15A09-100-2651 XKB3007 51063-0905
XWZ3319
Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used HLEM15R-1 Not used Not used Not used
Remarks
7
XR-VS500D, XR-VS300D
L F PRIMARY ASSY
XWZ3326, XWZ3320 and XWZ3332 are constructed the same except for the following :
Mark Symbol and Description
S1 VOLTAGE SELECTOR R1 (2.2M/ 1/2W) AN1 1P AC INLET CN2 4P VH CONNECTOR H3H6 FUSE CLIP
Part No. XWZ3332
Not used RCN1080 XKP3042 Not used Not used
XWZ3326
XKX3001 Not used XKP3041 B4P7-VH AKR7001
XWZ3320
XKX3001 Not used XKP3041 B4P7-VH AKR7001
Remarks
M F DISPLAY ASSY
XWZ3324, XWZ3318 and XWZ3331 are constructed the same except for the following :
Mark Symbol and Description
IC3931 IC5601 Q5822Q5824, Q5827 D3931 D5592 D5593 D5595 L3921, L3922 CHIP BEAD L3931 C3931, C3934, C3940 C3932 C3933 C3935 C3937 C3938 C3939 C3942 C3943 C5601 C5603, C5604 R3931 R3932, R3937, R3938 R3933 R3934 R3935 R3936 R3939 R3940 R5590, R5984, R5985, R5987, R5990 R5591 R5610 R5619 R5620, R5621, R5626 R5986, R5988, R5989 VR3931 (10k-B) CN5502 CN5502 FFC CONNECTOR 21P FFC CONNECTOR 7P
Part No. XWZ3331
Not used HEF4794BT Not used Not used 1SS133 1SS133 1SS181 VTL1081 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used CCSRCH101J50 CCSRCH100D50 Not used Not used Not used Not used Not used Not used RS1/16S0R0J Not used RS1/16S473J RS1/16S152J Not used RS1/16S221J RS1/16S102J RS1/16S103J Not used 52492-2120 Not used
XWZ3324
M65855FP HEF4794BT Not used MTZJ5.1B Not used 1SS133 1SS181 VTL1081 LCTB100K2125 CKSRYB103K50 CEJAR47M50 CEJQ220M10 CKSRYB473K16 CEJA4R7M50 CKSRYB472K50 CKSRYB123K50 CKSRYF104Z25 CEJQ101M10 CCSRCH101J50 CCSRCH100D50 RS1/16S472J RS1/16S123J RS1/16S153J RS1/16S124J RS1/16S822J RS1/16S103J Not used RD1/4PU121J RS1/16S473J RS1/16S152J Not used RS1/16S221J RS1/16S102J RS1/16S103J XCS3002 52492-2120 Not used
XWZ3318
M65855FP Not used DTC143EK MTZJ5.1B Not used Not used Not used Not used LCTB100K2125 CKSRYB103K50 CEJAR47M50 CEJQ220M10 CKSRYB473K16 CEJA4R7M50 CKSRYB472K50 CKSRYB123K50 CKSRYF104Z25 CEJQ101M10 Not used Not used RS1/16S472J RS1/16S123J RS1/16S153J RS1/16S124J RS1/16S822J RS1/16S103J Not used RD1/4PU121J Not used Not used RS1/16S0R0J Not used Not used Not used XCS3002 Not used 52492-0720
Remarks
8
XR-VS500D, XR-VS300D
Mark No. Description Part No. Mark No. Description Part No.
÷ PCB PARTS LIST for XR-VS300D
G F CONNECT ASSY (2CH)
SEMICONDUCTORS
IC8202 IC8203 IC8301 IC8201 Q8203, Q8204 Q8205, Q8206 Q8302 Q8201 Q8301 Q8202 D8304, D8305 LA7137M NJM78L08A PCM1716E TA7302P 2PB709A 2SD2114K DTA124EK DTC114YK DTC124EK PDTA124EK 1SS355
COILS AND FILTERS
L8201 L8241L8245 CHIP BEADS L8103 CHIP BEADS L8205 CHIP SOLID INDUCTOR LCTA470J2520 VTL1081 VTL1095 VTL1145
CAPACITORS
C8104 C8105, C8106, C8109, C8110, C8316 C8201 C8111 C8311, C8312 C8209, C8210, C8217, C8226, C8227 C8235 C8212, C8223 C8301, C8302, C8305, C8306, C8309 C8315, C8317 C8101, C8232, C8233, C8304 C8202C8206, C8208, C8211 C8213, C8214, C8216, C8221, C8222 C8228, C8236, C8237, C8308 C8313, C8314 CCSRCH101J50 CCSRCH221J50 CCSRCH390J50 CEAT102M10 CEJA100M16 CEJA101M10 CEJA101M10 CEJA331M6R3 CEJA470M10 CGCYX104K25 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB681K50
RESISTORS
All Resistors RS1/16S&&&J
OTHERS
CN8202 JA8203 CN8105 CN8103 CN8104 JA8201 CN8106 CN8102 CN8107 CN8101 KN8301 S8201 4P MINI DIN SOCKET OPTICAL LINK OUT FFC CONNECTOR 15P FFC CONNECTOR 16P FFC CONNECTOR 7P 1P PIN JACK 7P FFC CONNECTOR 27P FFC CONNECTOR 7P FFC CONNECTOR 32P FFC CONNECTOR EARTH METAL FITTING SLIDE SWITCH AKP7008 GP1F32T HLEM15S-1 HLEM16S-1 HLEM7S-1 VKB1063 VKN1183 VKN1203 VKN1211 VKN1263 VNF1084 VSH1020
9
1
2
3
4
XR-VS500D, XR-VS300D
3. SCHEMATIC DIAGRAM
3.1 CONNECT ASSY (2CH) for XR-VS300D
A
(V) (V)
(V)
(C) (Y)
(C) (C) (Y) (Y)
(C) (V)
B
(Y)
(Y)
CN80
F 3/3F
(Y)
(D)
(Y)
(D)
C
(D)
D
10
F 1/3
CN20
GF
1
2
3
4
5
6
7
8
XR-VS500D, XR-VS300D
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"
GF
CONNECT ASSY (2 CH) (XWX3019)
A
: The power supply is shown with the marked box.
: AUDIO SIGNAL ROUTE
(D) (V) (Y) (C)
: DVD AUDIO SIGNAL ROUTE : V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE
F 2/3 CN6
I 2/3F CN5104
B
M F CN5502
C
K CN3404
D
5
6
7
GF
8
11
1
2
3
4
XR-VS500D, XR-VS300D 3.2 AF (2/3) ASSY
G F CN8103
A
(TA) (OUT) FOR XR-VS300D
G 4/4 CN8103
FOR XR-VS500D
: TUNER AUDIO SIGNAL ROUTE : REC OUT SIGNAL ROUTE : AUDIO SIGNAL ROUTE
(F)
(F) (PB) (REC) (K) (MIC)
: AUDIO (FRONT) SIGNAL ROUTE : DECK PB SIGNAL ROUTE : DECK REC SIGNAL ROUTE : KARAOKE SIGNAL ROUTE : MIC SIGNAL ROUTE
(F) (TA)
I 3/3F
(TA) (TA)
R3026 XR-VS500D : 8.2k XR-VS300D : 4.7k
(TA)
B
XR-VS300D ONLY
(OUT)
(F) (F) (PB) (F)
(F)
LC75396NE
C
(PB)
(OUT)
R3010 XR-VS500D : 8.2k XR-VS300D : 4.7k
(OUT) (OUT) (PB)
L3065 XR-VS500D : VTL1081 XR-VS300D : 4.7µH
(PB) (MIC)
XR-VS500D ONLY
D
12
I
2/3F
1 2 3
M F CN5501
4
(MIC)
5
6
7
8
XR-VS500D, XR-VS300D
H CN6201
I
(TA)
A
2/3F AF ASSY (XR-VS500D : XWZ3322) (XR-VS300D : XWZ3316)
I 3/3F
(TA)
BA4558F-HT
BA4558F-HT BA4558F-HT
B
(F)
BA4558F-HT
(MIC)
(F)
(F) (MIC)
(K)
XR-VS500D ONLY
I 3/3F
(F) (F) (K)
I 1/3,3/3F
C
(MIC) (PB) (MIC) (K) (K)
(MIC)
I 3/3F
(PB)
(REC)
I 3/3 I 3/3F
(PB) (REC)
D
I 1/3
5 6 7
I
2/3F
8
13
1
2
3
4
XR-VS500D, XR-VS300D 3.3 AF (3/3) and SECONDARY ASSYS
A
I
(F)
3/3F AF ASSY (XR-VS500D : XWZ3322) (XR-VS300D : XWZ3316)
I 2/3F
(F)
1/2 (F)
1/2 2/2 2/2
(F)
B
1SR139-100 1SR139-100
(F)
Q3351 XR-VS500D : IRFI9Z34G XR-VS300D : IRF9540A
(F)
(F)
I 1/3
IC3305, IC3306 XR-VS500D : AEK7019 XR-VS300D : AEK7021
(F)
Q3352 XR-VS500D : IRFIZ34G XR-VS300D : IRF540A
IC3301 XR-VS500D : STK407-070B XR-VS300D : STK407-090B
(F)
C
I 2/3F I 1/3 I 2/3F
I 2/3F
D
XR-VS500D ONLY
K J3401
14
K J3402
I
3/3F
1 2 3 4
(F)
(F)
5
6
7
8
XR-VS500D, XR-VS300D
FAN MOTOR
(F)
: AUDIO (FRONT) SIGNAL ROUTE
A
(F) (F) (F) (F)
XKE3004
XR-VS500D ONLY
(F)
XR-VS300D ONLY
(F)
(F) (F)
JA3991
XKN3007
B
JA3991 XR-VS500D : XKN3007 XR-VS300D : XKN3004
XR-VS500D ONLY
XR-VS500D ONLY
To POWER TRANSFORMER
C
C33, C34 XR-VS500D : ACH7071 XR-VS300D : XCH3001
J F (XR-VS500D : XWZ3323)
I 2/3F
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 4911.25 MFD, BY LITTELFUSE INC. FOR IC3302 (AEK7010). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491005 MFD, BY LITTELFUSE INC. FOR IC15, IC3305 AND IC3306 (AEK7019). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491.630 MFD, BY LITTELFUSE INC. FOR IC17 (AEK7006).
SECONDARY ASSY
(XR-VS300D : XWZ3317)
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491004 MFD, BY LITTELFUSE INC. FOR IC16 (AEK7018). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010 MFD, BY LITTELFUSE INC. FOR IC11 AND IC12 (AEK7022). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010F MFD, BY LITTELFUSE INC. FOR IC13 AND IC14 (AEK7068).
D
5
6
7
JF I
3/3F
8
15
1
2
3
4
XR-VS500D, XR-VS300D
3.4 PRIMARY ASSY
A
POWER TRANSFORMER XR-VS500D : XTS3038 XR-VS300D : XTS3039
B
C
NJM7805-FA
M F J81
S1WB(A)60SD
D
16
LF
1
2
JF
SECONDARY ASSY
3
4
5
6
7
8
XR-VS500D, XR-VS300D
A
L F PRIMARY ASSY
(XR-VS500D : XWZ3326) (XR-VS300D : XWZ3320)
AEK1059 (T3.15A)
B
SKX3001
C
AEK1061 (T5A)
ATF1136
· NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.
D
5
6
7
LF
8
17
1
2
3
4
XR-VS500D, XR-VS300D 3.5 DISPLAY and BLUE LED ASSYS
A
(MIC) (MIC) (MIC)
MIC
(MIC)
(MIC)
M F DISPLAY ASSY
(XR-VS500D : XWZ3324) (XR-VS300D : XWZ3318)
B
(MIC)
orange SLP6118C51H green SLP3118C51H
BLUE LED ASSY (XWZ3321)
XR-VS500D ONLY
N
10MHz
PDC064A
C
green SLP3118C51H
D5619,D5620: red SLP9118C51H
D
FL TUBE
18
MF N
1
2
3
4
5
6
7
8
XR-VS500D, XR-VS300D
G 4/4 CN8104 L F CN81
FOR XR-VS500D
FOR XR-VS500D
G F CN8104
FOR XR-VS300D
: The power supply is shown with the marked box.
FOR XR-VS300D
I 2/3F
CN5105
A
J81
(MIC) (MIC)
: MIC SIGNAL ROUTE
To DECK MECHANISM UNIT
B
(MIC) (MIC) XR-VS500D ONLY Q5822-Q5824 XR-VS300D ONLY D5902: SLP7118C51H D5903: SLP9118C51H D5904: SLP3118C51H
C
XR-VS500D ONLY
XR-VS500D ONLY
D
S5911 : DISC 1 S5912 : DISC 3 S5913 : DISC 2 S5914 : STANDBY/ON S5915 : DISC CHANGE S5916 : OPEN/CLOSE S5917 : EQUALIZER S5918 : AUDIO MODE S5919 : ZOOM SURROUND S5920 : ASES/COPY S5921 : REC/STOP S5922 : DOLBY/DTS S5923 : TAPE / S5924 : AUX S5925 : DVD/CD S5926 : TUNER BAND S5927 : 2NR ON/OFF S5928 : VIDEO NR S5929 : SET S5930 : THEATER CONTROL S5931 : P.BASS(DEMO) S5932 : DISPLAY MODE S5933 : VISUAL MODE S5934 : MONO S5935 : FREQ/STATION S5936 : TIMER/CLOCK ADJ S5937 : 7 (STOP/ST.MEMORY) S5938 : ¢/¡· + (TUNING+) S5939 : ` /8 (PLAY/PAUSE) S5940 : ·1/4 (TUNING) S5951 : VOLUME UP/DPWN S5952 : JOG dial
5
6
7
MF
8
19
1
2
3
4
XR-VS500D, XR-VS300D
4. PCB CONNECTION DIAGRAM
A
4.1 CONNECT ASSY (2CH) for XR-VS300D
G F CONNECT ASSY (2CH)
F CN80
B
IC8201
F
CN20
IC8203
I
CN5104
C
SIDE A
(XNP3030-B)
K CN3404 M CN5502
F CN6
D
20
GF
1
2
3
4
1
2
3
4
XR-VS500D, XR-VS300D
A
G F CONNECT ASSY (2CH)
IC8204 Q8202 Q8201 IC8202 Q8204 Q8203
B
Q8205 IC8301 Q8301 Q8302 Q8206
C
SIDE B
(XNP3030-B)
D
1
2
3
GF
4
21
XR-VS500D, XR-VS300D
5. GENERAL INFORMATION
5.1 IC
· The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
PDC064A (DISPLAY ASSY : IC5501) for XR-VS300D
· System Control Microcomputer
· Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Pin Name
XDVDRESET KYC STB XRDY1 A/V MODE LED TIMER LED RY ON/OFF BLUE LED XRESET VOL JOG MORP JOG VSS CF1 CF2 VDD KEY1 KEY2 KEY3 MS ST/TUNE SPE-IN 3.3DETECT MODEL3 AC LT11 REMOCON G01 G02 G03 G04 G05 G06 G07 G08 G09 G10 G11 G12 G13 G14 G15 S01 VDD S02/D5597 S03/D5596 S04/D5595 S05/D5594
I/ O
O O O O O O O O O O - I I - - - - I I I I I I I I I I O I
Function
Reset output of DVD microcomputer Strobe output of Keycom IC (M65847AFP) Communication ready output of DVD microcomputer AUDIO/VISUAL mode LED output Timer LED output Relay ON/OFF BLUE LED output Volume JOG input Sound Morphing JOG input Ground
Power supply Key input 1 (A/D) Key input 2 (A/D) Key input 3 (A/D) Deck MS input Tuner STEREO/TUNE input Spectrum analyzer signal input DVD 3.3V detection input Model distinguish input 3 AC pulse interrupt input Communication latch input of DVD microcomputer Remote control interrupt input Grid 1 output Grid 2 output Grid 3 output Grid 4 output Grid 5 output Grid 6 output Grid 7 output Grid 8 output Grid 9 output Grid 10 output Grid 11 output Grid 12 output Grid 13 output Grid 14 output Grid 15 output Segment 1 output Power supply Segment 2 output Segment 3 output Segment 4 output Segment 5 output/Destination SW4 input
O
O - I/O I/O
22
XR-VS500D, XR-VS300D
No.
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Pin Name
VFDP S06/D5593 S07/D5592 S08/D5591 S09/TH S10 S11 S12 S13 S14/ARF S15/ARR S16/MODE1 S17/MODE2 S18/HALF1 S19/HALF2 S20/CrO2_1 S21/CrO2_2 S22 S23 S24 VDD SOL2 SOL1 MOTOR LED DISC3 LED DISC2 LED DISC1 REEL1 REEL2 PLL CE EVOL CE POWER LINE MUTE VSS VDD EXP CLK EXP DATA EXP CE SCAN ON SSI(SSO) SSO(SSI) SSCK SYSDATA TXDATA SYSCLK
I/ O
- Segment 6 output/Destination SW3 input Segment 7 output/Destination SW2 input Segment 8 output/Destination SW1 input Segment 9 output/Protection input Segment 10 output Segment 11 output Segment 12 output Segment 13 output Segment 14 output/DECK ARF SW input Segment 15 output/DECK ARR SW input Segment 16 output/DECK MODE SW1 input Segment 17 output/DECK MODE SW2 input Segment 18 output/DECK HALF SW1 input Segment 19 output/DECK HALF SW2 input Segment 20 output/DECK CrO2 SW1 input Segment 21 output/DECK CrO2 SW2 input Segment 22 output Segment 23 output Segment 24 output Pull-up/Down Power supply DECK solenoid output 2 DECK solenoid output 1 DECK motor output
Function
I/O
O I - O O O O O O O I O O O O O O - - O O O O O I O O I O
DISC3 LED output DISC2 LED output DISC1 LED output DECK reel pulse input 1 DECK reel pulse input 2
Chip enable output of Tuner PLL Chip enable output of electronic volume IC Power output Line mute output Ground Power supply Clock output for EXP IC Data output for EXP IC Chip enable output of EXP IC (BU4094BCF) Outputs for SW reading Communication data output of DVD microcomputer (outputs at AMP side) Communication data input of DVD microcomputer (inputs at AMP side) Communication clock output of DVD microcomputer Data output of the Tuner PLL data/electronic volume IC Tuner data input Clock output of the Tuner PLL data/electronic volume IC
23
ORDER NO.
RRV2390
STEREO DVD CASSETTE DECK RECEIVER
XR-VS500D
XR-VS300D
Type
DBXJN DDXJN/RA DDXJN/RB DDXJN/RD DLXJN/NC
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model XR-VS500D XR-VS300D Power Requirement
AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V AC110-127V/220-230V/240V
Region No.
3 1 2 4 3
The voltage can be converted by the following method.
With the voltage selector With the voltage selector With the voltage selector With the voltage selector With the voltage selector
¶ This service manual should be used together with the following manual(s):
Model No.
XR-A9800D/KUCXJ
Order No.
RRV2329
Remarks
CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. CONTRAST OF MISCELLANEOUS PARTS ........ 3 3. SCHEMATIC DIAGRAM ..................................... 10 4. PCB CONNECTION DIAGRAM .......................... 20 5. GENERAL INFORMATION ................................. 22
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
T ZZK SEPT. 2000 Printed in Japan
XR-VS500D, XR-VS300D
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
LABEL CHECK (For DLXJN/NC Type)
WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
Printed on the Rear Panel
LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 655 nm FOR CD : MAXIMUM OUTPUT POWER : 5mW WAVELENGTH : 785 nm
Additional Laser Caution 1. Inside detection switch (S201 on the SMEB assy) and loadingstatus detection switch (S9503 on the MOTOR assy) are detected by the microprocessor (IC11 in the DVDM assy). · To permit the laser diode to oscillate, it is required to set the inside detection switch for the inside position (S201 : ON) and to set the loading-status detection switch for the clamp position (the center terminal of S9503 is shorted to +5V). The 655 nm laser diode for DVD oscillation will continue if pin 19 of IC1 is shorted to +5V (fault condition) in the DVDM assy. The 785 nm laser diode for CD oscillates if pin 20 of IC1 is shorted to +5V in the DVDM assy. In the test mode , the laser diode oscillates when microprocessor detects a PLAY signal, or when the PLAY key is pressed (S5931 ON in the DISPLAY assy), with the above requirements satisfied. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. : Refer to page 82 on the service manual RRV2329.
2
XR-VS500D, XR-VS300D
2. CONTRAST OF MISCELLANEOUS PARTS
NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. Reference Nos. indicate the pages and Nos. in the service manual for the base model. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 560 56 x 101 RD1/4PU 5 6 1 J 47 x 103 473 47k RD1/4PU 4 7 3 J R50 0.5 RN2H R 5 0 K 1R0 1 RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 101 5621 RN1/4PC 5 6 2 1 F
CONTRAST TABLE for XR-VS500D
XR-VS500D/DBXJN, DDXJN/RA, DDXJN/RB, DDXJN/RD, DLXJN/NC and XR-A9800D/KUCXJ are constructed the same except for the following :
Part No. Ref. No. Mark Symbol and Description
PCB ASSEMBLIES MAIN ASSY AF ASSY COMPLEX ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Remote Control Unit Packing Case Warranty Card Operating Instructions (English/French) Operating Instructions (English/Chinese) Operating Instructions (Spanish/Arabian) Region Label Caution Sheet P5-12 P5-12 P5-13 P5-13 P5-25 P5-26 P5-38 P5-41 P5-42 P5-43 NSP NSP NSP P7-19 P7-21 P7-22 P7-23 P7-24 EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Rear Panel SEC Holder Tray Cap Fuse Card Getter 65 Label Fuse (FU2, FU3 : T3.15A) Name Label Region Label Caution Label SISIR Label FRONT PANEL SECTION JOG Knob FUNC Button L FUNC Button R FUNC Frame L FUNC Frame R XR-A9800D XR-VS500D XR-VS500D XR-VS500D XR-VS500D XR-VS500D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DDXJN/RD /DLXJN/NC XWM3174 XWM3172 XWM3172 XWM3172 XWM3172 XWM3172 XWZ3330 XWZ3322 XWZ3322 XWZ3322 XWZ3322 XWZ3322 XWM3178 XWM3176 XWM3176 XWM3176 XWM3176 XWM3176 XWZ3332 XWZ3326 XWZ3326 XWZ3326 XWZ3326 XWZ3326 XWZ3331 XWZ3324 XWZ3324 XWZ3324 XWZ3324 XWZ3324 ADG7022 ADG1158 ADG1158 ADG1158 ADG1158 ADG1154 XZN3109 XZN3110 XZN3110 XZN3110 XZN3110 XZN3110 XHD3144 XHD3166 XHD3166 XHD3166 XHD3166 XHD3167 ARY7045 Not used Not used Not used Not used Not used XRE3036 Not used Not used Not used Not used XTS3042 Not used REK1085 Not used XNC3065 XMR3032 XAK3157 AAX2374 XAX3175 Not used XRE3035 Not used Not used Not used Not used XTS3038 Not used AEK1061 XNC3066 XMR3035 XAK3210 Not used XAX3176 Not used Not used Not used XRE3035 XRC3022 Not used XRE3035 Not used Not used Not used Not used XTS3038 Not used AEK1061
For Packing Case
Remarks
P5- 1 P5- 4 P7- 1 P3- 1 P3- 5 P3-11 P3-12 P3-14
NSP
XRE3035 XRE3035 XRC3022 XRC3022
VRW1708 VRW1701 VRW1705 XRH3001 Not used XRH3001 Not used XTS3038 Not used AEK1061 XNC3066 XMR3035 XAK3210 Not used XAX3176 Not used AEK1059 XAL3068 XAX3183 Not used Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 Not used XTS3038 Not used AEK1061 Not used XTS3038 Not used AEK1061
Accessories
NSP NSP
XNC3066 XNC3066 XNC3067 XMR3035 XMR3035 XMR3035 XAK3210 XAK3210 XAK3210 Not used Not used Not used XAX3176 XAX3176 XAX3176 Not used AEK1059 XAL3068 XAX3184 Not used Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 Not used Not used AEK1059 AEK1059 XAL3068 Not used XAX3185 Not used Not used PRW1018 Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 *1 *2
For Rear Panel
ARW7050 Not used Not used AEK1059 Not used XAL3067 Not used Not used Not used Not used Not used XAA3015 XAD3061 XAD3051 XAD3052 XAD3053 Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092
*3
XAX3181 For Rear Panel XAA3019 XAD3089 XAD3090 XAD3091 XAD3092
3
XR-VS500D, XR-VS300D
Part No. Ref. No. Mark
P7-25 P7-26 P7-33 P7-42 P7-50 P7-51
Symbol and Description
DV ENT Button Display Panel FL Cover Sub Panel DV Button L DV Button R Mic Knob
XR-A9800D XR-VS500D XR-VS500D XR-VS500D XR-VS500D XR-VS500D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DDXJN/RD /DLXJN/NC XAD3056 XAD3085 XAD3085 XAD3085 XAD3085 XAD3085 XAK3135 XAK3207 XAK3207 XAK3207 XAK3207 XAK3207 XAK3164 XAK3163 XAK3163 XAK3163 XAK3163 XAK3163 XAK3203 XAK3208 XAK3208 XAK3208 XAK3208 XAK3208 XAD3057 XAD3086 XAD3086 XAD3086 XAD3086 XAD3086 XAD3059 Not used XAD3088 XAB3007 XAD3088 XAD3088 XAB3007 XAB3007 XAD3088 XAB3007
Remarks
XAD3088 XAB3007 No. 1
Notes : For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES" and "3. SCHEMATIC DIAGRAM". The numbers in the remarks column correspond to the numbers on the " EXPLODED VIEWS ". *1 Refer to "3. SCHEMATIC DIAGRAM". *2 Stick Name Label on the Rear Panel. *3 Refer to "LABEL CHECK".
CONTRAST TABLE for XR-VS300D
XR-VS300D/DBXJN, DDXJN/RA, DDXJN/RB, DLXJN/NC and XR-A9800D/KUCXJ are constructed the same except for the following :
Part No. Ref. No. Mark Symbol and Description
PCB ASSEMBLIES MAIN ASSY AF ASSY SECONDARY ASSY COMPLEX ASSY REAR AMP ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Remote Control Unit Packing Case Warranty Card Operating Instructions (English/French) Operating Instructions (English/Chinese) Operating Instructions (Spanish/Arabian) Region Label Caution Sheet P5-12 P5-12 P5-13 P5-13 P5-15 P5-25 P5-26 P5-38 P5-41 P5-42 P5-43 P5-44 P5-44 EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Power Bracket Rear Panel SEC Holder Tray Cap Fuse Card Getter 65 Label $M Mecha. DVD (5p) $M Mecha. DVD (2p) Fuse (FU2, FU3 : T3.15A) Name Label Region Label Caution Label SISIR Label XR-A9800D XR-VS300D XR-VS300D XR-VS300D XR-VS300D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DLXJN/NC XWM3174 XWM3171 XWM3171 XWM3171 XWM3171 XWZ3330 XWZ3316 XWZ3316 XWZ3316 XWZ3316 XWZ3323 XWZ3317 XWZ3317 XWZ3317 XWZ3317 XWM3178 XWZ3325 XWZ3332 XWZ3331 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318 XWM3175 XWZ3319 XWZ3320 XWZ3318
Remarks
P5- 1 P5- 2 P5- 3 P5- 4 P7- 1 P3- 1 P3- 5 P3-11 P3-12 P3-14
NSP
ADG7022 ADG1158 ADG1158 ADG1158 ADG1154 XZN3109 XZN3108 XZN3108 XZN3108 XZN3108 XHD3144 XHD3163 XHD3163 XHD3163 XHD3164 ARY7045 Not used Not used Not used Not used XRE3036 Not used Not used Not used Not used XTS3042 Not used REK1085 Not used Not used XRE3035 Not used Not used Not used Not used XTS3039 Not used AEK1061 Not used Not used Not used XRE3035 Not used Not used Not used Not used XTS3039 Not used AEK1061
For Packing Case
XRE3035 XRE3035 XRC3022 XRC3022 VRW1708 VRW1701 XRH3001 Not used Not used XTS3039 Not used AEK1061 Not used XTS3039 Not used AEK1061
Accessories
NSP NSP NSP NSP NSP NSP NSP
XNG3033 Not used Not used Not used Not used XNC3065 XNC3063 XNC3063 XNC3063 XNC3064 XMR3032 XMR3036 XMR3036 XMR3036 XMR3036 XAK3157 XAK3210 XAK3210 XAK3210 XAK3210 AAX2374 Not used Not used Not used Not used XAX3175 XAX3174 ARW7050 Not used XXA3019 Not used Not used XXA3018 Not used AEK1059 Not used Not used Not used Not used XAL3064 Not used Not used Not used XAX3174 Not used Not used XXA3018 AEK1059 XAL3065 XAX3183 Not used Not used XAX3174 Not used Not used XXA3018 AEK1059 XAX3174 Not used Not used XXA3018 AEK1059
*1 *2
For Rear Panel
XAL3065 Not used XAX3184 Not used Not used PRW1018 Not used XAX3181
*3
For Rear Panel
4
XR-VS500D, XR-VS300D
Part No. Ref. No. Mark Symbol and Description
FRONT PANEL SECTION JOG Knob FUNC Button L FUNC Button R FUNC Frame L FUNC Frame R DV ENT Button Display Panel FL Cover Sub Panel DV Button L DV Button R Mic Knob XR-A9800D XR-VS300D XR-VS300D XR-VS300D XR-VS300D /KUCXJ /DBXJN /DDXJN/RA /DDXJN/RB /DLXJN/NC XAA3015 XAD3061 XAD3051 XAD3052 XAD3053 XAD3056 XAK3135 XAK3164 XAK3203 XAD3057 XAD3059 Not used XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAD3085 XAK3205 XAK3163 XAK3208 XAD3087 XAD3088 XAB3007 XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAD3085 XAK3205 XAK3163 XAK3208 XAD3087 XAD3088 XAB3007 No. 1
Remarks
P7-19 P7-21 P7-22 P7-23 P7-24 P7-25 P7-26 P7-33 P7-42 P7-50 P7-51
XAD3085 XAD3085 XAK3205 XAK3205 XAK3163 XAK3163 XAK3208 XAK3208 XAD3087 XAD3087 XAD3088 XAD3088 XAB3007 XAB3007
Notes : For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES" and "3. SCHEMATIC DIAGRAM". The numbers in the remarks column correspond to the numbers on the " EXPLODED VIEWS ". *1 Refer to "3. SCHEMATIC DIAGRAM". *2 Stick Name Label on the Rear Panel. *3 Refer to "LABEL CHECK".
EXPLODED VIEWS
1
Front Panel
CONTRAST OF $M MECHA. DVD
XXA3018 and XXA3019 are constructed the same except for the following :
Part No. Ref. No. Mark
P5-10 P5-10 P5-14 P5-14 P5-18 P5-18 P5-21 P5-23 P5-24 P5-55 P5-55
Symbol and Description
CONNECT ASSY (6CH) CONNECT ASSY (2CH) 25P Flexible Cable 15P Flexible Cable 30P Flexible Cable 16P Flexible Cable 7P Flexible Cable/30V DVD Base DVD Shield 21P Flexible Cable 7P Flexible Cable
XXA3019 (XR-A9800D)
XWX3023 Not used XDD3046 Not used XDD3044 Not used XDD3053 XNG3034 XNK3006 XDD3052 Not used
XXA3018 (XR-VS300D)
Not used XWX3019 Not used XDD3049 Not used XDD3043 ADD7197 ANG7262 ANK7066 Not used XDD3045
Remarks
Notes : For PCB ASSEMBLIES, Refer to "PCB PARTS LIST", "3. SCHEMATIC DIAGRAM" and "4. PCB CONNECTION DIAGRAM".
CONTRAST OF PCB ASSEMBLIES
J F SECONDARY ASSY
XWZ3317 and XWZ3323 are constructed the same except for the following :
Mark Symbol and Description
C33, C34 (4700µF/80V) C33, C34 (4700µF/71V)
Part No. XWZ3323
ACH7071 Not used
XWZ3317
Not used XCH3001
Remarks
5
XR-VS500D, XR-VS300D
I
F
AF ASSY
Part No. XWZ3330
STK407-070B AEK7019 Not used Not used IRFI9Z34G IRFIZ34G Not used 1SS133 Not used RTF1209 VTL1081 Not used Not used CKSRYB103K50 CKSRYB471K50 CEAT330M16 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used CEAT100M50 Not used RS1/16S822J RD1/4PU822J RS1/16S471J Not used Not used Not used Not used Not used Not used Not used Not used AKE7018 KPE9 HLEM30R-1 Not used Not used XKN3007 Not used Not used Not used
XWZ3322, XWZ3316 and XWZ3330 are constructed the same except for the following :
Mark Symbol and Description
IC3301 IC3305, IC3306 IC3305, IC3306 IC3835 Q3351 Q3352 Q3803 D3002 D3803 F2201, F2202 L3065 CHIP BEAD L3065 C3011, C3012 C3042, C3991 C3623, C3624 C3625 C3815 C3816, C3819 C3817 C3818 C3828C3830 C3831 C3832 C3833C3836 C3837 C3838 C3839, C3840 C3842, C3843 C3858 C3890 R3010 R3026 R3627 R3831 R3832R3834 R3835, R3839 R3836, R3837 R3838, R3846 R3840R3842, R3844, R3845 R3843 R3855 CN3601 CN3603 CN5104 CN5104 JA3441 JA3991 (5A) (7A)
XWZ3322
STK407-070B AEK7019 Not used M65847AFP IRFI9Z34G IRFIZ34G 2SD1858X 1SS133 MTZJ5.6B XTF3002 VTL1081 Not used Not used CKSRYB103K50 CKSRYB471K50 CEAT330M16 CEAT100M50 CEAT470M16 CCSRYB473K16 CCSRCH101J50 CKSRYB683K16 CKSRYB102K50 CKSRYB122K50 CKSRYB103K50 CCSRCH471J50 CKSRYB472K50 CKSRYB224K10 CEAT2R2M50 Not used CKSRYB822K50 RS1/16S822J RS1/4PU822J RS1/16S471J RS1/4PU102J RS1/16S102J RS1/16S682J RS1/16S472J RS1/16S153J RS1/16S103J RS1/16S562J RS1/16S680J XKE3004 KPE9 HLEM30R-1 Not used Not used XKN3007 Not used Not used Not used
XWZ3316
STK407-090B Not used AEK7021 M65847AFP IRF9540A IRF540A 2SD1858X Not used MTZJ5.6B XTF3002 Not used LCTB4R7K1608 CEAT100M50 Not used Not used Not used CEAT100M50 CEAT470M16 CCSRYB473K16 CCSRCH101J50 CKSRYB683K16 CKSRYB102K50 CKSRYB122K50 CKSRYB103K50 CCSRCH471J50 CKSRYB472K50 CKSRYB224K10 CEAT2R2M50 Not used CKSRYB822K50 RS1/16S472J RD1/4PU472J Not used RD1/4PU102J RS1/16S102J RS1/16S682J RS1/16S472J RS1/16S153J RS1/16S103J RS1/16S562J RS1/16S680J XKE3004 Not used Not used HLEM16R-1 VKB1060 XKN3004 BBZ30P140FMC XEE3003 XNG3016
Remarks
4P SPEAKER TERMINAL 9P JUMPER CONNECTOR 30P FFC CONNECTOR 16P FFC CONNECTOR 2P PIN JACK HEADPHONE JACK SCREW MICA SHEET FET BRACKET
6
XR-VS500D, XR-VS300D
K F REAR AMP ASSY
XWZ3319 and XWZ3325 are constructed the same except for the following :
Mark Symbol and Description
IC3401 Q3401Q3404 Q3405, Q3410 Q3406Q3409, Q3411Q3413, Q3415 Q3414, Q3471, Q3472 D50, D3425, D3426, D3471, D3472 D61, D62, D3403D3408, D3427, D3428 D3409 D3429 L3401L3403 AF CHOKE COIL L3404 CHIP BEAD RY3401, RY3402 C3401C3403 C3404C3406 C3407C3409 C3410C3412 C3413C3415 C3416, C3417, C3431 C3419 C3420 C3421 C3422, C3471, C3472 C3423, C3424, C3429 C3425C3428 C3432 R3401R3404 R3405R3408 R3409R3411 R3412 R3413R3415 R3416R3418 R3419R3421 R3422 R3424 R3425R3428 R3429, R3430, R3432 R3433 R3434, R3475, R3476 R3435 R3436R3437, R3439, R3440 R3438 R3441 R3442R3444 R3445R3447 R3448 R3449 R3471R3473 R3477R3478 CN3401 1P PIN JACK CN3404 FFC CONNECTOR 25P CN3404 J3401 JA3403 FFC CONNECTOR 15P JUMPER WIRE AUDIO 3P PIN JACK 9P CABLE HOLDER
Part No. XWZ3325
STK402-230 2SD2114K DTA124EK 2SC2412K 2SA1037K 1SS355 1SS133 MTZJ12C MTZJ4.7B ATH-133 VTL1081 ASR7017 CEANP2R2M50 CKSRYB222K50 CCSRCH221J50 CEANP100M35 CCSRCJ3R0C50 CEAT101M50 CEATR47M50 CEAT101M10 CEAT100M50 CCSRCH100D50 CKSRYB103K50 CKSRYF104Z25 CEAT221M16 RS1/16S332J RS1/16S102J RS1/10S273J RS1/10S104J RS1/16S563J RS1/10S561J RD1/4PU563J RS1/10S223J RS1/16S102J RS1/10S823J RS1/10S153J RS1/16S273J RS1/10S392J RS1/16S104J RS1/16S223J RS1/16S103J RS1/16S224J RD1/4LMF100J RS1/16S100J RS3LMF102J RD1/4PU681J RS1LMFR22J RD1/4MUF101J AKB7042 HLEM25R-1 Not used D15A09-100-2651 XKB3007 51063-0905
XWZ3319
Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used HLEM15R-1 Not used Not used Not used
Remarks
7
XR-VS500D, XR-VS300D
L F PRIMARY ASSY
XWZ3326, XWZ3320 and XWZ3332 are constructed the same except for the following :
Mark Symbol and Description
S1 VOLTAGE SELECTOR R1 (2.2M/ 1/2W) AN1 1P AC INLET CN2 4P VH CONNECTOR H3H6 FUSE CLIP
Part No. XWZ3332
Not used RCN1080 XKP3042 Not used Not used
XWZ3326
XKX3001 Not used XKP3041 B4P7-VH AKR7001
XWZ3320
XKX3001 Not used XKP3041 B4P7-VH AKR7001
Remarks
M F DISPLAY ASSY
XWZ3324, XWZ3318 and XWZ3331 are constructed the same except for the following :
Mark Symbol and Description
IC3931 IC5601 Q5822Q5824, Q5827 D3931 D5592 D5593 D5595 L3921, L3922 CHIP BEAD L3931 C3931, C3934, C3940 C3932 C3933 C3935 C3937 C3938 C3939 C3942 C3943 C5601 C5603, C5604 R3931 R3932, R3937, R3938 R3933 R3934 R3935 R3936 R3939 R3940 R5590, R5984, R5985, R5987, R5990 R5591 R5610 R5619 R5620, R5621, R5626 R5986, R5988, R5989 VR3931 (10k-B) CN5502 CN5502 FFC CONNECTOR 21P FFC CONNECTOR 7P
Part No. XWZ3331
Not used HEF4794BT Not used Not used 1SS133 1SS133 1SS181 VTL1081 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used CCSRCH101J50 CCSRCH100D50 Not used Not used Not used Not used Not used Not used RS1/16S0R0J Not used RS1/16S473J RS1/16S152J Not used RS1/16S221J RS1/16S102J RS1/16S103J Not used 52492-2120 Not used
XWZ3324
M65855FP HEF4794BT Not used MTZJ5.1B Not used 1SS133 1SS181 VTL1081 LCTB100K2125 CKSRYB103K50 CEJAR47M50 CEJQ220M10 CKSRYB473K16 CEJA4R7M50 CKSRYB472K50 CKSRYB123K50 CKSRYF104Z25 CEJQ101M10 CCSRCH101J50 CCSRCH100D50 RS1/16S472J RS1/16S123J RS1/16S153J RS1/16S124J RS1/16S822J RS1/16S103J Not used RD1/4PU121J RS1/16S473J RS1/16S152J Not used RS1/16S221J RS1/16S102J RS1/16S103J XCS3002 52492-2120 Not used
XWZ3318
M65855FP Not used DTC143EK MTZJ5.1B Not used Not used Not used Not used LCTB100K2125 CKSRYB103K50 CEJAR47M50 CEJQ220M10 CKSRYB473K16 CEJA4R7M50 CKSRYB472K50 CKSRYB123K50 CKSRYF104Z25 CEJQ101M10 Not used Not used RS1/16S472J RS1/16S123J RS1/16S153J RS1/16S124J RS1/16S822J RS1/16S103J Not used RD1/4PU121J Not used Not used RS1/16S0R0J Not used Not used Not used XCS3002 Not used 52492-0720
Remarks
8
XR-VS500D, XR-VS300D
Mark No. Description Part No. Mark No. Description Part No.
÷ PCB PARTS LIST for XR-VS300D
G F CONNECT ASSY (2CH)
SEMICONDUCTORS
IC8202 IC8203 IC8301 IC8201 Q8203, Q8204 Q8205, Q8206 Q8302 Q8201 Q8301 Q8202 D8304, D8305 LA7137M NJM78L08A PCM1716E TA7302P 2PB709A 2SD2114K DTA124EK DTC114YK DTC124EK PDTA124EK 1SS355
COILS AND FILTERS
L8201 L8241L8245 CHIP BEADS L8103 CHIP BEADS L8205 CHIP SOLID INDUCTOR LCTA470J2520 VTL1081 VTL1095 VTL1145
CAPACITORS
C8104 C8105, C8106, C8109, C8110, C8316 C8201 C8111 C8311, C8312 C8209, C8210, C8217, C8226, C8227 C8235 C8212, C8223 C8301, C8302, C8305, C8306, C8309 C8315, C8317 C8101, C8232, C8233, C8304 C8202C8206, C8208, C8211 C8213, C8214, C8216, C8221, C8222 C8228, C8236, C8237, C8308 C8313, C8314 CCSRCH101J50 CCSRCH221J50 CCSRCH390J50 CEAT102M10 CEJA100M16 CEJA101M10 CEJA101M10 CEJA331M6R3 CEJA470M10 CGCYX104K25 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB681K50
RESISTORS
All Resistors RS1/16S&&&J
OTHERS
CN8202 JA8203 CN8105 CN8103 CN8104 JA8201 CN8106 CN8102 CN8107 CN8101 KN8301 S8201 4P MINI DIN SOCKET OPTICAL LINK OUT FFC CONNECTOR 15P FFC CONNECTOR 16P FFC CONNECTOR 7P 1P PIN JACK 7P FFC CONNECTOR 27P FFC CONNECTOR 7P FFC CONNECTOR 32P FFC CONNECTOR EARTH METAL FITTING SLIDE SWITCH AKP7008 GP1F32T HLEM15S-1 HLEM16S-1 HLEM7S-1 VKB1063 VKN1183 VKN1203 VKN1211 VKN1263 VNF1084 VSH1020
9
1
2
3
4
XR-VS500D, XR-VS300D
3. SCHEMATIC DIAGRAM
3.1 CONNECT ASSY (2CH) for XR-VS300D
A
(V) (V)
(V)
(C) (Y)
(C) (C) (Y) (Y)
(C) (V)
B
(Y)
(Y)
CN80
F 3/3F
(Y)
(D)
(Y)
(D)
C
(D)
D
10
F 1/3
CN20
GF
1
2
3
4
5
6
7
8
XR-VS500D, XR-VS300D
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"
GF
CONNECT ASSY (2 CH) (XWX3019)
A
: The power supply is shown with the marked box.
: AUDIO SIGNAL ROUTE
(D) (V) (Y) (C)
: DVD AUDIO SIGNAL ROUTE : V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE
F 2/3 CN6
I 2/3F CN5104
B
M F CN5502
C
K CN3404
D
5
6
7
GF
8
11
1
2
3
4
XR-VS500D, XR-VS300D 3.2 AF (2/3) ASSY
G F CN8103
A
(TA) (OUT) FOR XR-VS300D
G 4/4 CN8103
FOR XR-VS500D
: TUNER AUDIO SIGNAL ROUTE : REC OUT SIGNAL ROUTE : AUDIO SIGNAL ROUTE
(F)
(F) (PB) (REC) (K) (MIC)
: AUDIO (FRONT) SIGNAL ROUTE : DECK PB SIGNAL ROUTE : DECK REC SIGNAL ROUTE : KARAOKE SIGNAL ROUTE : MIC SIGNAL ROUTE
(F) (TA)
I 3/3F
(TA) (TA)
R3026 XR-VS500D : 8.2k XR-VS300D : 4.7k
(TA)
B
XR-VS300D ONLY
(OUT)
(F) (F) (PB) (F)
(F)
LC75396NE
C
(PB)
(OUT)
R3010 XR-VS500D : 8.2k XR-VS300D : 4.7k
(OUT) (OUT) (PB)
L3065 XR-VS500D : VTL1081 XR-VS300D : 4.7µH
(PB) (MIC)
XR-VS500D ONLY
D
12
I
2/3F
1 2 3
M F CN5501
4
(MIC)
5
6
7
8
XR-VS500D, XR-VS300D
H CN6201
I
(TA)
A
2/3F AF ASSY (XR-VS500D : XWZ3322) (XR-VS300D : XWZ3316)
I 3/3F
(TA)
BA4558F-HT
BA4558F-HT BA4558F-HT
B
(F)
BA4558F-HT
(MIC)
(F)
(F) (MIC)
(K)
XR-VS500D ONLY
I 3/3F
(F) (F) (K)
I 1/3,3/3F
C
(MIC) (PB) (MIC) (K) (K)
(MIC)
I 3/3F
(PB)
(REC)
I 3/3 I 3/3F
(PB) (REC)
D
I 1/3
5 6 7
I
2/3F
8
13
1
2
3
4
XR-VS500D, XR-VS300D 3.3 AF (3/3) and SECONDARY ASSYS
A
I
(F)
3/3F AF ASSY (XR-VS500D : XWZ3322) (XR-VS300D : XWZ3316)
I 2/3F
(F)
1/2 (F)
1/2 2/2 2/2
(F)
B
1SR139-100 1SR139-100
(F)
Q3351 XR-VS500D : IRFI9Z34G XR-VS300D : IRF9540A
(F)
(F)
I 1/3
IC3305, IC3306 XR-VS500D : AEK7019 XR-VS300D : AEK7021
(F)
Q3352 XR-VS500D : IRFIZ34G XR-VS300D : IRF540A
IC3301 XR-VS500D : STK407-070B XR-VS300D : STK407-090B
(F)
C
I 2/3F I 1/3 I 2/3F
I 2/3F
D
XR-VS500D ONLY
K J3401
14
K J3402
I
3/3F
1 2 3 4
(F)
(F)
5
6
7
8
XR-VS500D, XR-VS300D
FAN MOTOR
(F)
: AUDIO (FRONT) SIGNAL ROUTE
A
(F) (F) (F) (F)
XKE3004
XR-VS500D ONLY
(F)
XR-VS300D ONLY
(F)
(F) (F)
JA3991
XKN3007
B
JA3991 XR-VS500D : XKN3007 XR-VS300D : XKN3004
XR-VS500D ONLY
XR-VS500D ONLY
To POWER TRANSFORMER
C
C33, C34 XR-VS500D : ACH7071 XR-VS300D : XCH3001
J F (XR-VS500D : XWZ3323)
I 2/3F
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 4911.25 MFD, BY LITTELFUSE INC. FOR IC3302 (AEK7010). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491005 MFD, BY LITTELFUSE INC. FOR IC15, IC3305 AND IC3306 (AEK7019). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491.630 MFD, BY LITTELFUSE INC. FOR IC17 (AEK7006).
SECONDARY ASSY
(XR-VS300D : XWZ3317)
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491004 MFD, BY LITTELFUSE INC. FOR IC16 (AEK7018). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010 MFD, BY LITTELFUSE INC. FOR IC11 AND IC12 (AEK7022). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491010F MFD, BY LITTELFUSE INC. FOR IC13 AND IC14 (AEK7068).
D
5
6
7
JF I
3/3F
8
15
1
2
3
4
XR-VS500D, XR-VS300D
3.4 PRIMARY ASSY
A
POWER TRANSFORMER XR-VS500D : XTS3038 XR-VS300D : XTS3039
B
C
NJM7805-FA
M F J81
S1WB(A)60SD
D
16
LF
1
2
JF
SECONDARY ASSY
3
4
5
6
7
8
XR-VS500D, XR-VS300D
A
L F PRIMARY ASSY
(XR-VS500D : XWZ3326) (XR-VS300D : XWZ3320)
AEK1059 (T3.15A)
B
SKX3001
C
AEK1061 (T5A)
ATF1136
· NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.
D
5
6
7
LF
8
17
1
2
3
4
XR-VS500D, XR-VS300D 3.5 DISPLAY and BLUE LED ASSYS
A
(MIC) (MIC) (MIC)
MIC
(MIC)
(MIC)
M F DISPLAY ASSY
(XR-VS500D : XWZ3324) (XR-VS300D : XWZ3318)
B
(MIC)
orange SLP6118C51H green SLP3118C51H
BLUE LED ASSY (XWZ3321)
XR-VS500D ONLY
N
10MHz
PDC064A
C
green SLP3118C51H
D5619,D5620: red SLP9118C51H
D
FL TUBE
18
MF N
1
2
3
4
5
6
7
8
XR-VS500D, XR-VS300D
G 4/4 CN8104 L F CN81
FOR XR-VS500D
FOR XR-VS500D
G F CN8104
FOR XR-VS300D
: The power supply is shown with the marked box.
FOR XR-VS300D
I 2/3F
CN5105
A
J81
(MIC) (MIC)
: MIC SIGNAL ROUTE
To DECK MECHANISM UNIT
B
(MIC) (MIC) XR-VS500D ONLY Q5822-Q5824 XR-VS300D ONLY D5902: SLP7118C51H D5903: SLP9118C51H D5904: SLP3118C51H
C
XR-VS500D ONLY
XR-VS500D ONLY
D
S5911 : DISC 1 S5912 : DISC 3 S5913 : DISC 2 S5914 : STANDBY/ON S5915 : DISC CHANGE S5916 : OPEN/CLOSE S5917 : EQUALIZER S5918 : AUDIO MODE S5919 : ZOOM SURROUND S5920 : ASES/COPY S5921 : REC/STOP S5922 : DOLBY/DTS S5923 : TAPE / S5924 : AUX S5925 : DVD/CD S5926 : TUNER BAND S5927 : 2NR ON/OFF S5928 : VIDEO NR S5929 : SET S5930 : THEATER CONTROL S5931 : P.BASS(DEMO) S5932 : DISPLAY MODE S5933 : VISUAL MODE S5934 : MONO S5935 : FREQ/STATION S5936 : TIMER/CLOCK ADJ S5937 : 7 (STOP/ST.MEMORY) S5938 : ¢/¡· + (TUNING+) S5939 : ` /8 (PLAY/PAUSE) S5940 : ·1/4 (TUNING) S5951 : VOLUME UP/DPWN S5952 : JOG dial
5
6
7
MF
8
19
1
2
3
4
XR-VS500D, XR-VS300D
4. PCB CONNECTION DIAGRAM
A
4.1 CONNECT ASSY (2CH) for XR-VS300D
G F CONNECT ASSY (2CH)
F CN80
B
IC8201
F
CN20
IC8203
I
CN5104
C
SIDE A
(XNP3030-B)
K CN3404 M CN5502
F CN6
D
20
GF
1
2
3
4
1
2
3
4
XR-VS500D, XR-VS300D
A
G F CONNECT ASSY (2CH)
IC8204 Q8202 Q8201 IC8202 Q8204 Q8203
B
Q8205 IC8301 Q8301 Q8302 Q8206
C
SIDE B
(XNP3030-B)
D
1
2
3
GF
4
21
XR-VS500D, XR-VS300D
5. GENERAL INFORMATION
5.1 IC
· The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
PDC064A (DISPLAY ASSY : IC5501) for XR-VS300D
· System Control Microcomputer
· Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Pin Name
XDVDRESET KYC STB XRDY1 A/V MODE LED TIMER LED RY ON/OFF BLUE LED XRESET VOL JOG MORP JOG VSS CF1 CF2 VDD KEY1 KEY2 KEY3 MS ST/TUNE SPE-IN 3.3DETECT MODEL3 AC LT11 REMOCON G01 G02 G03 G04 G05 G06 G07 G08 G09 G10 G11 G12 G13 G14 G15 S01 VDD S02/D5597 S03/D5596 S04/D5595 S05/D5594
I/ O
O O O O O O O O O O - I I - - - - I I I I I I I I I I O I
Function
Reset output of DVD microcomputer Strobe output of Keycom IC (M65847AFP) Communication ready output of DVD microcomputer AUDIO/VISUAL mode LED output Timer LED output Relay ON/OFF BLUE LED output Volume JOG input Sound Morphing JOG input Ground
Power supply Key input 1 (A/D) Key input 2 (A/D) Key input 3 (A/D) Deck MS input Tuner STEREO/TUNE input Spectrum analyzer signal input DVD 3.3V detection input Model distinguish input 3 AC pulse interrupt input Communication latch input of DVD microcomputer Remote control interrupt input Grid 1 output Grid 2 output Grid 3 output Grid 4 output Grid 5 output Grid 6 output Grid 7 output Grid 8 output Grid 9 output Grid 10 output Grid 11 output Grid 12 output Grid 13 output Grid 14 output Grid 15 output Segment 1 output Power supply Segment 2 output Segment 3 output Segment 4 output Segment 5 output/Destination SW4 input
O
O - I/O I/O
22
XR-VS500D, XR-VS300D
No.
51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
Pin Name
VFDP S06/D5593 S07/D5592 S08/D5591 S09/TH S10 S11 S12 S13 S14/ARF S15/ARR S16/MODE1 S17/MODE2 S18/HALF1 S19/HALF2 S20/CrO2_1 S21/CrO2_2 S22 S23 S24 VDD SOL2 SOL1 MOTOR LED DISC3 LED DISC2 LED DISC1 REEL1 REEL2 PLL CE EVOL CE POWER LINE MUTE VSS VDD EXP CLK EXP DATA EXP CE SCAN ON SSI(SSO) SSO(SSI) SSCK SYSDATA TXDATA SYSCLK
I/ O
- Segment 6 output/Destination SW3 input Segment 7 output/Destination SW2 input Segment 8 output/Destination SW1 input Segment 9 output/Protection input Segment 10 output Segment 11 output Segment 12 output Segment 13 output Segment 14 output/DECK ARF SW input Segment 15 output/DECK ARR SW input Segment 16 output/DECK MODE SW1 input Segment 17 output/DECK MODE SW2 input Segment 18 output/DECK HALF SW1 input Segment 19 output/DECK HALF SW2 input Segment 20 output/DECK CrO2 SW1 input Segment 21 output/DECK CrO2 SW2 input Segment 22 output Segment 23 output Segment 24 output Pull-up/Down Power supply DECK solenoid output 2 DECK solenoid output 1 DECK motor output
Function
I/O
O I - O O O O O O O I O O O O O O - - O O O O O I O O I O
DISC3 LED output DISC2 LED output DISC1 LED output DECK reel pulse input 1 DECK reel pulse input 2
Chip enable output of Tuner PLL Chip enable output of electronic volume IC Power output Line mute output Ground Power supply Clock output for EXP IC Data output for EXP IC Chip enable output of EXP IC (BU4094BCF) Outputs for SW reading Communication data output of DVD microcomputer (outputs at AMP side) Communication data input of DVD microcomputer (inputs at AMP side) Communication clock output of DVD microcomputer Data output of the Tuner PLL data/electronic volume IC Tuner data input Clock output of the Tuner PLL data/electronic volume IC
23
ORDER NO.
RRV2409
STEREO DVD CASSETTE DECK RECEIVER
XR-VS500D
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
YPWXJ YPWXJN
Model XR-VS500D
AC240V AC240V
Power Requirement
Region No.
4 4
Remarks
¶ This service manual should be used together with the following manual(s):
Model No.
XR-A9800D/KUCXJ
Order No.
RRV2329
Remarks
CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. CONTRAST OF MISCELLANEOUS PARTS ........ 3 3. SCHEMATIC DIAGRAM ....................................... 5
PIONEER CORPORATION
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
T ZZK NOV. 2000 Printed in Japan
XR-VS500D
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
LABEL CHECK
WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
Printed on the Rear Panel
LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 655 nm FOR CD : MAXIMUM OUTPUT POWER : 5mW WAVELENGTH : 785 nm
Additional Laser Caution 1. Inside detection switch (S201 on the SMEB assy) and loadingstatus detection switch (S9503 on the MOTOR assy) are detected by the microprocessor (IC11 in the DVDM assy). · To permit the laser diode to oscillate, it is required to set the inside detection switch for the inside position (S201 : ON) and to set the loading-status detection switch for the clamp position (the center terminal of S9503 is shorted to +5V). The 655 nm laser diode for DVD oscillation will continue if pin 19 of IC1 is shorted to +5V (fault condition) in the DVDM assy. The 785 nm laser diode for CD oscillates if pin 20 of IC1 is shorted to +5V in the DVDM assy. In the test mode , the laser diode oscillates when microprocessor detects a PLAY signal, or when the PLAY key is pressed (S5931 ON in the DISPLAY assy), with the above requirements satisfied. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. : Refer to page 82 on the service manual RRV2329.
2
XR-VS500D
2. CONTRAST OF MISCELLANEOUS PARTS
NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. Reference Nos. indicate the pages and Nos. in the service manual for the base model. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 560 56 x 101 RD1/4PU 5 6 1 J 47 x 103 473 47k RD1/4PU 4 7 3 J R50 0.5 RN2H R 5 0 K 1R0 1 RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k 562 x 101 5621 RN1/4PC 5 6 2 1 F
CONTRAST TABLE
XR-VS500D/YPWXJ, YPWXJN and XR-A9800D/KUCXJ are constructed the same except for the following :
Ref. No. Mark Symbol and Description
PCB ASSEMBLIES MAIN ASSY AF ASSY COMPLEX ASSY PRIMARY ASSY DISPLAY ASSY PACKING SECTION Power Cord Packing Case Warranty Card Polyethylene Bag Carton Spacer EXTERIOR SECTION Power Transformer (T1) (AC120V) Power Transformer (T1) (AC110-127V/220-230V/240V) Fuse (FU1 : 6.3A) Fuse (FU1 : T5A) Rear Panel SEC Holder Tray Cap Fuse Card Getter 65 Label Name Label Name Label Caution Label FRONT PANEL SECTION JOG Knob FUNC Button L FUNC Button R FUNC Frame L FUNC Frame R DV ENT Button Display Panel FL Cover Sub Panel DV Button L NSP DV Button R Front Panel Assy
XR-A9800D /KUCXJ
XWM3174 XWZ3330 XWM3178 XWZ3332 XWZ3331 ADG7022 XHD3144 ARY7045 Not used Not used XTS3042 Not used REK1085 Not used XNC3065 XMR3032 XAK3157 AAX2374 XAX3175 ARW7050 Not used Not used Not used XAA3015 XAD3061 XAD3051 XAD3052 XAD3053 XAD3056 XAK3135 XAK3164 XAK3203 XAD3057 XAD3059 XXG3066
Part No. XR-VS500D /YPWXJ
XWM3173 XWZ3327 XWM3177 XWZ3329 XWZ3328 ADG1160 XHD3140 ARY7027 AHG7033 Not used Not used XTS3038 Not used AEK1061 XNC3068 XMR3032 XAK3157 Not used XAX3177 Not used XAL3051 Not used PRW1018 XAA3015 XAD3061 XAD3051 XAD3052 XAD3053 XAD3056 XAK3136 XAK3163 XAK3203 XAD3057 XAD3059 XXG3066
XR-VS500D /YPWXJN
XWM3173 XWZ3327 XWM3177 XWZ3329 XWZ3328 ADG1160 XHD3168 ARY7027 AHG7033 XHB3007 Not used XTS3038 Not used AEK1061 XNC3068 XMR3035 XAK3210 Not used XAX3177 Not used XAL3051 XAL3069 PRW1018 XAA3019 XAD3089 XAD3090 XAD3091 XAD3092 XAD3085 XAK3207 XAK3163 XAK3209 XAD3086 XAD3088 XXG3069
Remarks
P5- 1 P5- 4 P7- 1 P3- 1 P3-11 P3-12
NSP NSP
For Power Cord For Packing
P5-12 P5-12 P5-13 P5-13 P5-25 P5-26 P5-38 P5-41 P5-42 P5-43 NSP NSP
NSP NSP
*1 *1 *2
P7-19 P7-21 P7-22 P7-23 P7-24 P7-25 P7-26 P7-33 P7-42 P7-50 P7-51 P7-52
Notes : For PCB ASSEMBLIES, Refer to "CONTRAST OF PCB ASSEMBLIES" and "3. SCHEMATIC DIAGRAM". *1 Stick Name Label on the Rear Panel. *2 Refer to "LABEL CHECK". 3
XR-VS500D
CO