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2C·1 Chapter 2 Part C: Zetec engine - in-car engine repair procedures Contents Auxiliary drivebelt check and renewal . . . . . . . . . . . . See Chapter 1 Camshaft oil seals - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Camshafts and hydraulic tappets - removal, inspection and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Compression test - description and interpretation . . . . . . . . . . . . . . 3 Crankshaft oil seals - renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Crankshaft pulley - removal and refitting . . . . . . . . . . . . . . . . . . . . . 8 Cylinder head - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 14 Cylinder head and valve components - cleaning and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 2D Cylinder head cover - removal and refitting . . . . . . . . . . . . . . . . . . . 5 Engine oil and filter change . . . . . . . . . . . . . . . . . . . . . See Chapter 1 Engine oil level check . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 1 Engine overhaul - general information . . . . . . . . . . . . . See Chapter 2D Engine/transmission - removal and refitting . . . . . . . . See Chapter 2D Engine/transmission mountings - inspection and renewal . . . . . . . . 19 Exhaust manifold - removal, inspection and refitting . . . . . . . . . . . . 7 Flywheel/driveplate - removal, inspection and refitting . . . . . . . . . . 18 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inlet manifold - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . 6 Oil pump - removal, inspection and refitting . . . . . . . . . . . . . . . . . . . 16 Repair operations possible with the engine in the vehicle . . . . . . . . 2 Spark plug renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . See Chapter 1 Sump - removal and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Timing belt - removal, refitting and adjustment . . . . . . . . . . . . . . . . 10 Timing belt covers - removal and refitting . . . . . . . . . . . . . . . . . . . . . 9 Timing belt tensioner and toothed pulleys - removal, inspection and refitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Top Dead Centre (TDC) for No 1 piston - locating . . . . . . . . . . . . . . 4 Water pump - removal and refitting . . . . . . . . . . . . . . See Chapter 3 2C Degrees of difficulty Easy, suitable for novice with little experience Fairly easy, suitable for beginner with some experience Fairly difficult, suitable for competent DIY mechanic Difficult, suitable for experienced DIY mechanic Very difficult, suitable for expert DIY or professional Specifications General Engine type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine code: 1.6 litre