Sanyo PLV-Z5 free download

File name 101_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

MC4-Z500 Electrical Parts List Key No. C8003 C8004 C8006 C8007 C8008 C8009 C801 C8011 C8012 C8013 C8014 C8016 C8017 C8018 C8019 C8021 C8022 C8023 C8024 C8026 C8027 C8028 C8029 C8032 C8033 C8034 C8036 C8037 C8038 C8039 C8041 C8042 C8043 C8044 C8046 C8047 C8048 C8049 C8051 C8052 C8053 C8054 C8056 C8057 C8058 C8061 C8062 C8063 C8064 C8071 C8072 C8073 C8081 C8082 C8083 C8084 C8101 C8104 C8111 C8121 C8131 Part No. 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 303 409 276 409 409 409 409 409 409 276 409 409 409 409 409 358 368 409 276 276 409 276 276 276 276 276 358 368 358 368 409 276 276 409 276 276 276 276 358 368 409 276 409 409 276 276 276 276 409 276 276 276 441 409 409 394 387 409 409 409 379 409 409 383 393 409 409 409 3426 1317 3426 3426 3426 3426 3426 3426 1317 3426 3426 3426 3426 3426 3215 7319 3426 1317 1317 3426 1317 1317 1317 1317 1317 3215 7319 3215 7319 3426 1317 1317 3426 1317 1317 1317 1317 3215 7319 3426 1317 3426 3426 1317 1317 1317 1317 3426 1317 2819 2819 9810 3426 3426 1312 4917 3426 3426 3426 0217 3426 3426 5215 2112 3426 3426 3426 Description CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC ELECT ELECT CERAMIC CERAMIC CERAMIC POS-SOLID CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC CERAMIC 0.1U 1000P 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 1000P 0.1U 0.1U 0.1U 0.1U 0.1U 10U 10U 0.1U 1000P 1000P 0.1U 1000P 1000P 1000P 1000P 1000P 10U 10U 10U 10U 0.1U 1000P 1000P 0.1U 1000P 1000P 1000P 1000P 10U 10U 0.1U 1000P 0.1U 0.1U 1000P 1000P 1000P 1000P 0.1U 1000P 18P 18P 0.01U 0.1U 0.1U 100U 100U 0.1U 0.1U 0.1U 68U 0.1U 0.1U 4.7U 4.7U 0.1U 0.1U 0.1U K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K J J K K K M M K K K M K K K K K K K 16V 50V 16V 16V 16V 16V 16V 16V 50V 16V 16V 16V 16V 16V 6.3V 6.3V 16V 50V 50V 16V 50V 50V 50V 50V 50V 6.3V 6.3V 6.3V 6.3V 16V 50V 50V 16V 50V 50V 50V 50V 6.3V 6.3V 16V 50V 16V 16V 50V 50V 50V 50V 16V 50V 50V 50V 50V 16V 16V 6.3V 6.3V 16V 16V 16V 6.3V 16V 16V 6.3V 6.3V 16V 16V 16V Key No. C8134 C8141 C8151 C8171 C8201 C8202 C8203 C8204 C8209 C8211 C8212 C8213 C8214 C8216 C8217 C8218 C8219 C8221 C8222 C8223 C8224 C8226 C8232 C8233 C8234 C8236 C8237 C8238 C8239 C8241 C8242 C8243 C8244 C8246 C8251 C8253 C8254 C8261 C8262 C8263 C8264 C8271 C8281 C8283 C8284 C8291 C8292 C8293 C8294 C841 C8701 C8702 C8703 C8704 C8706 C871 C872 C873 C881 C882 Part No. 303 303 303 303 303 303 303 303 3

File name 111_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

MC4-Z500 Mechanical and Optical Parts List 43 9 44 76 55 25 S12 S12 S5 S5 S14 -11154 MC4-Z500 Mechanical and Optical Parts List 12 5 1 51 47 61 49 46 45 -112- MC4-Z500 Mechanical and Optical Parts List 15 30 23 10 21 6 29 3 22 22 22 3-1 22 27 33 26 8 -113- MC4-Z500 Mechanical and Optical Parts List 64 52 66 66 65 65 63 57 56 -114- MC4-Z500 Mechanical and Optical Parts List 40 60 59 62 S15 S15 S15 S15 101 48 18 -115- MC4-Z500 Mechanical and Optical Parts List S7 S7 70 68 103 69 S10 S10 S7 67 109 71 S10 -116- MC4-Z500 Mechanical and Optical Parts List S8 S8 102R,102L S8 S8 102-6 S10 S10 102-6 102-2 (Red) (Green) 102-3 102R-1 102L-1 (Blue) 102-4 S10 102-5 Note: There are 2 types combination of the LCD panel/prism assembly and the optical unit, named Type-R and TypeL. Since both have no compatibility, each type should be combined with the same type, and the specific parts should be used. If not, the poor optical characteristics may degrade the quality of a projected image. Each LCD Panel/Prism ass'y must combine and use the specific Optical filter(key No.113) and the polarized glass(key No.117). LCD Panel / Prism ass'y (Type R) LCD Panel / Prism ass'y (Type L) -117- L R MC4-Z500 Mechanical and Optical Parts List S11 S11 73 72 113R 113L 50 74 S13 Green Optical filter(wv) -118- MC4-Z500 Mechanical and Optical Parts List S11 73 72 117R 117L 74 50 S13 BLUE RED 58 GREEN 116 115 S10 75 75 -119- MC4-Z500 Mechanical and Optical Parts List 114 105 104 118 119 108 111 110 107 106 112 108 111 -120-

File name 11_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

Maintenancw and Cleaning Cleaning the Projection Lens Unplug the AC power cord before cleaning. Gently wipe the projection lens with a cleaning cloth that contains a small amount of non-abrasive camera lens cleaner, or use a lens cleaning paper or a commercially available air blower to clean the lens. Avoid using an excessive amount of cleaner. Abrasive cleaners, solvents, or other harsh chemicals might scratch the surface of the lens. When the projector is not in use, make sure that the automatic slide shutter is closed. Cleaning the Projector Cabinet Unplug the AC power cord before cleaning. Gently wipe the projector body with a dry soft cloth. When the cabinet is heavily soiled, apply a small amount of mild detergent and finish with a dry soft cloth. Avoid using an excessive amount of cleaner. Abrasive cleaners, solvents, or other harsh chemicals might scratch the surface of the cabinet. When the projector is not in use, put it in an appropriate carrying case to protect it from dust and scratches. - 11 - Lamp Replacement When the life of the projection lamp of this projector draws to an end, the LAMP REPLACE indicator emits a yellow light. If this indicator lights yellow, replace the lamp with a new one promptly. The time when the LAMP REPLACE indicator lights is depending on the lamp mode. This indicator lights yellow when the life of the projection lamp draws to an end. Top Control CAUTION Allow a projector to cool, for at least 45 minutes before you open the Lamp cover. The inside of the projector can become very hot. CAUTION For continued safety, replace the lamp with the same type. Do not drop the lamp or touch the glass bulb! The glass can shatter and may cause injury. Lamp Cover Follow these steps to replace the lamp. Screw 1 2 3 4 5 6 Turn off the projector and unplug the AC power cord. Allow the projector to cool for at least 45 minutes. Turn the projector over. Loosen the screw that secures the lamp cover, and then open the lamp cover. Loosen the two (2) screws that secure the lamp. Lift the lamp out of the projector by using the built in handle. Replace the lamp with a new one and secure it with the two (2) screws. Make sure that the lamp is set properly. Replace the lamp cover and secure it with the screw. Connect the AC power cord to the projector and turn on the projector. Lamp Handle Reset the Lamp replacement counter. See "Lamp Replacement Counter" on the next page. Screws LAMP HANDLING PRECAUTIONS This projector uses a high-pressure lamp which must be handled carefully and properly. Improper handling may result in accidents, injury, or create a fire hazard. Lamp lifetime may differ from lamp to lamp and according to the environment of use. There is no guarantee of the same lifetime for each lamp. Some lamps may fail or terminate their lifetime in a shorter period of time than other similar lamps. If the projector indicates that the lamp should be replaced, i.e., if the LAMP REPLACE indicator lights up, replace

File name 121_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

MC4-Z500 Mechanical and Optical Parts List Key No. Part No. Description Key No. 70 71 72 73 74 75 76 77 Part No. 910 910 910 910 910 910 910 910 323 323 323 323 323 324 326 323 7511 4459 7313 7337 7573 0016 9178 6125 Description STOPPER LNS INT IN D-M4WA STOPPER LNS REL-M4WA MOUNTING WV IN BASE-M4WA MOUNTING WV IN TOP-M4WA STOPPER WV IN-M4WA STOPPER POL IN-M4WA MOUNTING MAIN PWB C-M4WA SHIELD,COVER DUCT-M4WA PLV-Z5 MC4-Z500 CABINET,CHASSIS PARTS 1 2 3 3-1 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 33 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 67 68 69 610 910 910 910 910 610 610 910 610 910 610 910 610 910 910 610 610 610 610 610 910 910 945 910 910 910 910 910 910 945 610 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 910 331 326 327 325 323 331 331 330 331 327 331 323 331 330 325 331 331 331 331 331 331 302 063 324 325 323 323 324 325 022 331 323 323 327 323 327 327 327 325 326 323 327 325 324 327 329 326 328 323 323 323 323 323 323 323 328 325 323 3795 9420 8613 3252 4077 3863 3955 5043 3788 4349 3894 4060 3900 6910 1845 4273 4303 3986 4297 3818 3871 7648 7415 6216 3030 6118 6156 5103 2699 0310 4815 4039 4091 4585 4480 3144 5070 2017 4501 9604 7184 5995 1043 5141 3908 1155 7303 5529 9829 3995 4138 3872 4367 4299 4312 7059 1111 7320 ASSY,BUTTON-MC4A ASSY,FILTER LMP-M4WA COMPL,MOUNTING SHUTTER A-M4WA ASSY,MTG SHTR MOTOR-M4WA COMPL,STAND LEG-M4WA CABINET TOP SERVICE-MC4A CABINET FRONT SERVICE-MC4A CABINET BOTTOM-MC4A COVER LNS BOTTOM SERVICE-MC4A COVER DUCT EXIT SIDE A-M4WA COVER LNS TOP-MC4A DEC INLY LED-M4WA DEC LEG-MC4A DEC SHEET AV-MC4A DEC SHEET RC-M4WA PANEL BLOWER SERVICE-MC4A PANEL LMP-MC4A PANEL KNOB-MC4A PANEL FILTER-MC4A PANEL LMP FILTER-MC4A PANEL SHUTTER SERVICE-MC4A STOPPER LID-M4JA BADGE,SANYO*26.2X5.7L26.0 COMPLE,FILTER-M4WC MOUNTING MAIN PWB A-MC4A MOUNTING SHUTTER BTM-M4WA MOUNTING SHUTTER UPPER-M4WA SPACER SHEET LNS BTM-M4WA SPACER SHEET LNS TOP-M4WA FIXER CLAMP COMPL,MOUNTING IRIS-MC4A COVER DUCT BTM-M4WA COVER DUCT TOP-M4WA COVER DUCT EXT LMP TOP A-M4WA COVER DUCT EXT LMP BTM-M4WA COVER DUCT LMP BTM A-M4WA COVER DUCT LMP TOP A-M4WA COVER DUCT LMP EXIT A-M4WA COVER SLIDE-M4WA FILTER LMP EXIT-M4WA HOLDER WV IN-M4WA MOUNTING TEMP SENS-M4WA MOUNTING BST-M4WA SPACER SHEET THERMISTOR-M4WA SPACER SHEET AV-M4WA SPACER SHEET BLOWER-M4WA SPACR SHET LINE FILTER A-M4WA SPACER SHEET BALLAST A-M4WA STOPPER THERM POL IN-M4WA OPTICAL BASE BTM-M4WA OPTICAL BASE TOP-M4WA OPTICAL BASE LMP-M4WA COMPL,MOUNTING LNS-M4WA MOUNTING POWER BTM-M4WA MOUNTING POWER TOP-M4WA COMPL,MOUNTING LNS REL-M4WA COMPL,MOUNTING LNS INT-M4WA STOPPER LNS INT IN C-M4WA SCREWS S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 312 411 411 411 312 411 411 312 411 411 411 312 312 411 411 069 031 052 189 072 185 189 069 188 203 203 072 072 205 204 7402 9304 9109 7207 7000 8802 6507 7105 6706 5400 5608 6805 6003 6702 0008 SPECIAL SCREW NI SCR BIN 3X8 SCR O

File name 131_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

I G H L J E B A F K D C SCH_MC4A 3.3V_SW FROM IC301(PW386) 1 MC4A-05 B :10Kohm B-E:4.7Kohm Q3614 RN1117P R3616 1/16GJ10KA 2 S5V B :10Kohm B-E:10Kohm B :10Kohm B-E:10Kohm R3618 1/16GJ10KA Q3612 RN1102P Q3613 RN2102P R3604 1/16GF10KA R3603 1/16GF27KA R3607 1/16GJ10KA C3611 16KK0.1MN C3613 16KK0.1MN R3602 1/16GJ9.1KA C3602 10KK1MN C3612 16KK0.1MN R3622 1/16GJ10KA R3606 1/16GJ10KA C3605 7 KK4700MN 3 9 8 6 5 4 3 2 1 12 IN1RT CP IN1+ FB1 SEL2 SEL3 CS1 IN2IN3IN2+ IN3+ FB2 FB3 CS2 CS3 VCC OUT3 PVCC GND OUT1 OUT2 13 14 15 16 17 18 19 20 21 22 23 24 VREF PGND 11 10 IC3601 FA7711V S5V C3608 KK4700MN C3609 KK4700MN C3601 10KK1MN R3612 1/16GJ10KA R3611 1/16GJ10KA R3608 1/16GF27KA R3609 1/16GF10KA 4 2 3 3 1 1 1 2 2 3 R3652 1/16GJ47KA R3642 1/16GJ47KA R3632 1/16GJ47KA C3651 10KK1MN D3651 CMS16P D3631 CMS16P L3631 L2FY100MG C3632 4VM470D L3651 L2GE100MG L3641 L2FY100MG C3642 4VM470D Q3651 TPC6107P 4 5 S5V S5V S5V C3641 10KK1MN D3641 CMS16P C3631 10KK1MN 6 5 6 5 6 4 4 Q3641 TPC6107P Q3631 TPC6107P 5 C3652 4VM470D C3654 16KK0.1MN R3653 1/16GJ3.3KA C3656 KK8200MN C3646 KK8200MN C3636 KK8200MN R3634 1/16GF10KA R3636 1/16GF22KA R3637 1/16GF1KA R3647 1/16GF1KA R3646 1/16GF1KA R3644 1/16GF10KA R3643 1/16GJ3.3KA R3633 1/16GJ3.3KA C3644 16KK0.1MN C3634 16KK0.1MN C3658 16KK0.1MN 1.2V 3.3V S1.5V R3656 1/16GF4.7KA R3657 1/16GJ330A L3652 1/10GZ0C L3642 1/10GZ0C L3632 1/10GZ0C C3638 16KK0.1MN 3.3V 1.2V C3637 16KK0.1MN R3654 1/16GF10KA D3642 UDZS2.0BG 6 S1.5V IC841 7 IC4401 DB[0-9] FROM IC301 (PW386) SDATA SCLK SCS DR[0-9] DG[0-9] IRM_RST SCLK SCS SDATA IC4401 R463 1/16GJ100A R462 1/16GJ100A R461 1/16GJ100A 8 DB[9] DB[8] DB[7] DB[6] DB[5] DB[4] DB[3] DB[2] DB[1] DB[0] DR[9] DR[8] DR[7] DR[6] DR[5] DR[4] DR[3] DR[2] DR[1] DR[0] DG[9] DG[8] DG[7] DG[6] DG[5] DG[4] DG[3] DG[2] DG[1] DG[0] DVS DHS DCLK DCLK C467 X TPDCLK 3.3VGA DVS DHS C466 X 1 A1 C463 X C462 X C461 X C471 X R471 X C464 X TPDHS 2 A2 TPDVS 3 TPVRST A3 TPHRST 4 7 5 A4 A5 6 A6 A7 8 A8 9 A9 10 A10 11 A11 12 A12 13 A13 14 A14 15 A15 16 A16 17 A17 18 A18 19 A19 20 A20 9 76 75 DIRY HS B1 C1 HPLL CLP1 77 B2 78 79 B3 B4 80 B5 81 B6 82 B7 83 B8 84 B9 85 B10 86 B11 87 B12 88 B13 89 B14 90 B15 91 B16 92 B17 93 B18 94 B19 21 B20 C2 CLP2 144 145 C3 146 C4 147 C5 148 C6 149 C7 150 C8 151 C9 152 C10 153 C11 154 C12 IRM_RST 155 C13 156 C14 157 C15 158 C16 159 C17 160 C18 95 C19 22 C20 NRG 1.2V L479 1/10GZ0C C479 6.3EM473T C478 6.3EM473T 3.3V L478 1/10GZ0C 1.2VGA 1.2VGA 3.3VGA R439 1/16GJ100A C439 6.3EM333T C441 16KK0.1MN VDDP_GA TO IC501 (S&H) TO IC531 (S&H) TO IC561 (S&H) PL SHENB 74 D1 143 204 D2 D3 205 D4 206 D5 207 D6 208 D7 209 D8 210 D9 211 D10 212 D11 213 D12 214 D13 215 D14 216 D15 217 D16 218 D17 161 D18 96 D19 23 D20 RESET 73 142 203 256 257 258 259 260 261 262 263 264 265 266 267 268 219 162 97 24 GNDP 72 E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 E16

File name 136_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

MAIN (SIDE:B) DOOR SW_B LENS IRIS DOOR SW_A "K8811" UNIT "K8801" POWER "CN201" K8L IC4832 3 1 C4832 3 14 K8A 12 L4606 L4601 C4607 1 DOOR MOTER R/C "K28D" 8 L4602 C4608 K8N K8J R4806 C4802 C873 R872 R871 C5801 16 R5809 D5622 C5623 R5626 C5626 C5624 R5627 R5623 R5624 L5621 1 1 R2833 28 IC4812 R4829 R4838 C4816 7 C4801 15 RB521 C4602 C4613 R501 C501 R502 K8H 1 5 K8M 1 3 4 11 R2563 C2563 R2561 C2562 R2562 C2561 L2562 TE3561 1AA4B10C55800 2nd REFLOW C3506 TE3501 R8858 R8859 R8857 D8852 R8854 R8852 C8706 R8714 R8713 R4816 RB446 RB442 RB444 RB443 RB441 14 X4801 49 R4807 R5612 24 R5613 C5611 5 1 R-LCD PANEL B-LCD PANEL IC4801 R4819 R2581 25 26 1 100 L2897 C4604 L2894 D2886 L2883 R2894 D2882 L2881 R4828 L8711 1 C2566 C2567 C2568 IC501 CTRL "K28A" 5 R4817 R2895 R2896 K801 R3501 36 K4800 R877 1 4 8 5 C4807 50 C1811 IC871 1 R887 C881 R882 R881 C4806 1 19 NTFRPG 1 50 51 76 75 11 IC1811 10 11 R1811 1 20 11 10 IC1821 R1822 C1821 1 10 75 76 ICE 2 POWER "CN202" POWER "CN203" K8C TP35R RB426 RB424 K8D K35B K35R 20 48 51 50 20 2 L4631 3 1 TP35B C2501 C2502 C2503 C2506 C4621 14 36 R2501 D2894 R2502 R2503 D4631 C4631 C2891 IC801 9 IC401 TPVRST TPHRST TPDVS TPDHS RB423 RB422 RB421 R801 K8B C801 IC561 1 1 IC2891 R2892 1 L4621 R5807 IC5821 L5642 FLASH WR RD C5821 L5622 IC301 R1823 R1808 R1809 R1807 R1806 R1804 R1803 R1802 R1801 1 RB581 R562 C561 1 7 8 X1331 12 IC1303 5 R1376 R1381 4 1 5 5 8 TE3531 SCLK_F C3802 4 1 R1374 R1378 R1379 1 C1331 16 C1332 R4437 RB4421 RB4422 R8012 R8013 RB4423 R8014 C8046 SIDEN 8 R1302 C1304 RST C1301 R1304 SDATA_F SCS_F R2551 C2537 TP35G 76 50 51 HSIN C2531 R2531 C2532 R2532 C2533 R2533 4 R8822 D8821 R8821 C8821 D7817 R7816 C3803 IC1391 8 RB8001 R847 R846 L2532 R8214 R8228 R8227 RB4417 ADHS RB8258 RB8257 1 RB8004 SICLK RB8002 RB8003 RB8006 R8011 SIVS C8242 C8243 C8033 C8036 Q8101 Q8131 8 9 C2538 R8216 R8217 ADFIELD RB8259 RB8254 R7817 R7818 L7804 C8037 C8041 C8038 C8032 C8063 Q3801 C7804 D7821 R3804 R3805 R3806 R3803 C8042 C8043 C8039 C8044 R8016 SIEVNODD C8047 C8048 R8152 1 RB8252 25 26 1 ADVS 100 Q8001 R8173 R8167 C8171 2 20 RB8251 ADCLK X8201 R8001 C8051 C8151 C8052 IC8201 VSIN 5 IC8261 4 R7822 R7823 R7821 C8029 C8028 C8084 C8064 Q8002 C8009 L8001 C8013 C8001 C8011 C8018 C8014 L7806 C7806 D887 5 C8019 C8073 1 4 5 4 8 C8056 R8156 R8153 R8126 R8123 C8058 C8057 5 1 8 1 4 C8284 L8281 5 4 1 8 C8027 L8081 R8004 C8002 8 5 8 9 1 19 R3479 1 R8291 C8291 8 1 8 CBIN C8012 1 C8049 C8053 C8054 R8002 R8003 R8006 R8007 IC8281 D8103 C8104 R1002 R1001 D1001 D1003 9 C8281 4 5 IC8291 C1081 R5232 C1063 R1063 R1064 R6201 C1061 C1082 C5233 C5234 R5231 R5234 C1064 R1066 C8121 IC8171 R8166 R8171 D1022 Q1081 R8832 D8831 R8831 C8831 D1002 D1021 Q1001 C1001 D8101 D1004 C8134 D8133 D8132 R1026 R1006 PCB_MC4A SOG 4 C8026 C8021 C8023 C8022 C8024 51 GIN BIN RIN 8 76 SOY 7

File name 1_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

FILE NO. SERVICE MANUAL Multimedia Projector Model No. PLV-Z5 PLV-Z5BK U.S.A., Canada,Europe, Asia, Africa,U.K. Original Version Chassis No. MC4-Z500 MC4-Z5BK00 NOTE: Match the Chassis No. on the Cabinet Bottom with the Chassis No. in the Service Manual. If the Original Version Service Manual Chassis No. does not match the unit's, additional Service Literature is required. You must refer to "Notices" to the Original Service Manual prior to servicing the unit. RoHS · This product does not contain any hazardous substances prohibited by the RoHS Directive. (You will find "RSF" mark near the rating plate on the RoHS compliant product.) ! WARNING · You are requested to use RoHS compliant parts for maintenance or repair. · You are requested to use lead-free solder. PRODUCT CODE PLV-Z5 1 122 365 00 (MC4A) 1 122 366 00 (PC4A) 1 122 366 02 (PC4C) PLV-Z5BK 1 122 365 20 1 122 366 20 1 122 366 22 (MC4AA) (PC4AA) (PC4CA) REFERENCE NO. SM5110808-00 Contents Safety Instructions...3 Specifications ...4 Circuit Protections ...5 Maintenance and Cleaning ...7 Lamp Replacement ...12 Mechanical disassemblies...14 Optical parts disassemblies...30 Optical parts location and direction ...41 Adjustments After Parts Replacement ...45 Optical Adjustment ...46 Electrical Adjustment...55 Service Adjustment Menu Operation ...55 Circuit Adjustment ...56 Service Adjustment Data Table ...60 Location of Test Points...70 Waveform ...71 Chassis Block Diagram ...72 Power Supply Lines...80 Troublesho

File name 21_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

Mechanical disassemblies 7-1 Main power ass'y removal. 1. Remove the screw-A(M3x8) and disconnect the lamp connector. 2. Remove the screw-B(T3x8), remove the screw-D(T3x10) and B' remove the Earth bracket . 3. Remove the 3 screws-B(T3x8), remove the screw-C(M3x6) and remove the Main power ass'y . D Earth bracket B B C Main power ass'y A B Lamp connector Fig. 7-1 7-2 Main power ass'y disassemblies-1. 1. Remove the 3 screws-A(M3x6) and remove the Cover power top ass'y. A A Cover power top ass'y A Fig. 7-2 - 21 - Mechanical disassemblies 7-3 Main power ass'y disassemblies-2. 1. Remove the 4 screws-A(M3x9.2) and remove the Fan(FN901). A A A Fig. 7-3 A FN901 7-4 Main power ass'y disassemblies-3. 1. Remove the 3 screws-A(M3x6) and remove the Power board. 2. Remove the 4 screws-B(T3x8), remove the Ballast unit and remove the Holder. A A A Power board Holder B B B B Ballast unit Cover power bottom Fig. 7-4 - 22 - Mechanical disassemblies 8-1 Lamp duct ass'y removal. 1.Remove the screw-A(T3x8) and remove the Stopper. 2.Remove the 2 screws-B(T3x8) and remove the Lamp duct ass'y. Lamp duct ass'y B B Stopper Lamp duct top A Lamp duct bottom Fig. 8-1 8-2 Lamp cooling Fan(FN902) ass'y removal. 1.Remove the 2 screws-A(T3x8) and remove the Lamp cooling fan(FN902) ass'y. A Fan(FN902) ass'y A FN902 Fig. 8-2 - 23 - Mechanical disassemblies 9-1 Optical base lamp ass'y removal. 1. Remove the 3 screws-A(T3x8) and remove the Optical base lamp ass'y. A A A Optical base lamp ass'y Fig. 9-1 9-2 Optical base lamp ass'y disassemblies. 1. Remove the screw-A(M3x6) and remove the thermal switch ass'y. 2. Remove the 2 screws-B(T3x8) and remove the Thermal switch(SW902). 3. Remove the 2 screws-C(T3x8), remove the Lamp exhaust duct and remove the Lamp exhaust filter. A B B Thermal switch(SW902) Thermal switch ass'y Thermal switch holder Optical base lamp Lamp exhaust duct C Fig. 9-2 C Lamp exhaust filter - 24 - Mechanical disassemblies 10 Optical unit removal. 1.Remove the screw-A(M3x6), remove the 5 screws-B(T3x10), remove the Optical unit and remove the Spacer sheet bottom. B A B B B B Optical unit Spacer sheet bottom Fig. 10 11 Filter board removal. 1.Remove the screw-C(T3x10) and remove the spacer sheet. 2.Remove the 4 screws-A(T3x8), remove the screw-B(M3x6) and remove the Filter board. C Spacer sheet A A B A A Filter board Fig. 11 - 25 - Mechanical disassemblies 12 Duct cover removal. 1.Remove the screws-A(T3x8), remove the screw-B(M2x4), and remove the Duct cover. B Duct cover A Fig. 12 13 LCD duct top removal. 1.Remove the 4 screws-A(T3x10) and remove the LCD duct top. A A A A LCD duct top Fig. 13 - 26 - Mechanical disassemblies 14 Fans(FN904, FN905) removal. 1.Remove the 4 screws-A(M2x11.2) and remove the Fans(FN904 and FN905). A A FN904 A A FN905 Fig. 14 15 LCD duct bottom removal. 1.Remove the 2 screws-A(T3x10) and remove the LCD duct bottom. A A LCD duct bottom Fig. 15 - 27 - Me

File name 31_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

Optical disassemblies 20-1 LCD panel / Prism ass'y removal. 1.Unhook the stopper and remove the Spacer. 2.Remove the screw-A(M2x3) and remove the Shield cover. 3.Remove the 4 screws-B(M2.5x5) and remove the LCD panel/Prism ass'y. B Spacer A Shield cover B B B LCD panel / Prism ass'y Fig. 20-1 Panel Type Check There are 2 types combination of the LCD Panel/Prism Ass'y and the optical unit, named Type-L and Type-R.Since both have no compatibility, each type should be combined with the same type, and the specificparts should be used. If not, the poor optical characteristics may degrade the quality of a projected image. When replacing the LCD Panel/Prism Ass'y,you need to take "Panel Type Check and Setting" on the Electrical Adjustment. The gamma-characteristics is different between Type-L and Type-R LCD Panel/Prism Ass'y LCD Panel / Prism ass'y (Type-R) - 31 - LCD Panel / Prism ass'y (Type-L) L R Optical disassemblies 20-2 LCD panel / Prism ass'y disassemblies. 1.Remove the screw-A(M2x3), remove the stopper and remove the Polarized glass (OUT-R). 2.Remove the screw-B(M2x3), remove the stopper and remove the Polarized glass (OUT-G). 3.Remove the screw-C(M2x3), remove the stopper, remove the Optical filter (WV) and remove the Polarized glass (OUT-B). A Stopper B Polarized glass (OUT-R) Stopper C Stopper Polarized glass (OUT-B) Polarized glass (OUT-G) Optical filter (WV) Fig. 20-2 Note; Do not replace the LCD panel separately otherwise it can not obtain proper picture. Do not touch the prism, the LCD panel and electrode of flexible cable. IMPORTANT NOTICE on LCD Panel/Prism Ass'y Replacement LCD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass'y. These LCD panels are installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism ass'y at once. After replacing LCD Panel/Prism ass'y, please check the following adjustments. - Check the "Integrator Lens Adjustment" and "Relay Lens Adjustment" following to chapter "Optical Adjustment". - Check the "White Balance Adjustment" and "Common Center Adjustment" following to chapter "Electrical Adjustment". - Check the white uniformity on the screen. If you find the color shading, please adjust the white uniformity by using the proper computer and "Color Shading Correction" software supplied separately. The software can be ordered as follows; COLOR SHADING CORRECTION Service Parts No. 645 075 9611 - 32 - Optical disassemblies 21-1 Optical filter(WV-G) ass'y removal. 1.Remove the screw-A(M2x5) and remove the Optical filter(WV-G) ass'y. Optical filter (WV-G) ass'y A Fig. 21-1 21-2 Optical filter(WV-G) ass'y disassemblies. 1.Remove the screw-A(M2x5) and remove the Holder-A. 2.Remove the screw-B(M2x2), remove the Holder-B, remove the Holder-C and remove the Optical filter(WV-G). A Holder-A Holder-D Holder-C B Optical filter(WV-G) Holder-B Fig. 21-2 - 33 - Optical disassembl

File name 41_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

Optical disassemblies Optical parts location and direction 112 111 109 111 117L 117R 108 101 108 113L 113R 119 106 115 118 116 102L 102R 105 114 104 110 107 103 LAMP IRIS LAMP ASS'Y - 41 - Optical disassemblies 101 102R 102L 103 104 105 106 107 108 109 110 111 112 113R 113L 114 115 116 117R 117L 118 119 LENS, PROJECTION ASS'Y,LCD PNL/ PRISM R --- Type R ASS'Y, LCD PNL/ PRISM L --- Type L LENS, INTEGRATOR(IN) LENS, INTEGRATOR(OUT) UV LENS, CONDENSER(OUT) LENS, CONDENSER(G) LENS, CONDENSER(B) LENS, CONDENSER(R) LENS, RELAY(OUT) MIRROR(B) MIRROR(R) OPTICAL FILTER(R) OPTICAL FILTER(WV-KC)GL--- Type R OPTICAL FILTER(WV-KC)GR --- Type L PRISM(PBS) POLARIZED GLASS(IN/G) POLARIZED GLASS(IN/B) POLARIZED GLASS(IN/R) --- Type R POLARIZED GLASS(IN/R) --- Type L DICHROIC MIRROR(B) DICHROIC MIRROR(G) 102R 102R-1 102-2 102-3 102-4 102L 102L-1 102-2 102-3 102-4 ASS'Y, LCD PNL/PRISM --- Type R OPTICAL FILTER(WV-QZ) --- Type R POLARIZED GLASS(OUT/R) POLARIZED GLASS(OUT/G) POLARIZED GLASS(OUT/B) ASS'Y, LCD PNL/PRISM --- Type L OPTICAL FILTER(WV-QZ) --- Type L POLARIZED GLASS(OUT/R) POLARIZED GLASS(OUT/G) POLARIZED GLASS(OUT/B) 102-2 102-3 102-4 102R-1 102L-1 - 42 - Optical disassemblies Rugged surface side comes this side. Chamfer corner comes this side. Film attached side comes this side. Convex part PBS INTEGRATOR LENS (OUT) Flat surface side comes this side. Chamfer corner comes this side up. CONDENSER LENS (OUT) DICHROIC MIRROR Chamfer corner comes this side up. Flat surface side comes this side. OPTICAL FILTER (R) CONDENSER LENS (G, B) - 43 - Optical disassemblies Film side The marker comes this surface side. Film side Film side Film side Reflective surface MIRROR LCD PANEl/PRISM ASS'Y Rugged surface side comes this side. Film attached side comes this side. Convex part INTEGRATOR LENS (IN) POLARIZED GLASS(G,B-IN) Film attached side comes this side. OPTICAL FILTER(WV-G) POLARIZED GLASS(R-IN) - 44 - Adjustments After Parts Replacement : Adjustment necessary : Check necessary Disassembly / Replaced Parts LCD/ Prism Ass'y Integrator Lens Relay Lens Polarized glass Optical filter Power Board G R G B Main Board Lamp Iris Contrast Adjustment Optical Adjustments R-Contrast adjustment(Polarized glass) G-Contrast adjustment(Polarized glass) B-Contrast adjustment(Polarized glass) G-Contrast adjustment(Optical filter) Integrator Lens Adjustment Relay Lens Adjustment Fan Minimum Adjustment Fan Max Adjustment Electrical Adjustments Panel Type Check and Setting Iris Adjustment Sub Gain Adjustment Common Center Adjustment Panel Luminance Adjustment White Balance Adjustment MEMORY IC REPLACEMENT IC1391 on the main board stores the data for the service adjustments, and should not be replaced except for the case of defective device. If replaced, it should be performed the re-adjustments following to the "Electrical Adjustments". The data of lamp replacement monitor timer is stored in the IC1

File name 51_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

Optical adjustment 3. Integrator lens adjustment-2 1. Adjust the 2 slots F to make color uniformity in white by using a slot screwdriver. (Top and bottom shading are erased.) Note; Slot F is moved in parallel by operating the right and left simultaneously. Otherwise, the integrator lens rotates. Refer to "1 Integrator lens adjustment-1". 2. Adjust the slots E to make color uniformity in white by using a slot screwdriver. (Right and left shading are erased.) 3. Tighten 2 screws A and screw B to fix the integrator lens unit. Slot-F Slot-F Screws-A CYAN CYAN White White MAGENTA MAGENTA SCREW-C Screw-B CYAN White White SLOT-D Slot-E MAGENTA - 51 - Optical adjustment 4-1. Contrast adjustment (Polarized glass-G,B) [ Before Adjustment ] - Input a 100% of black raster signal. 1. Loosen a screw A on the polarized glass mounting base which you intend to adjust. 2. Adjust the slot B to obtain the darkest brightness on the screen as shown in Fig. 1. 3. Tighten the screw A to fix the polarized glass mounting base. Repeat steps 1 to 3 for remaining polarized glasses. SCREW-A SLOT-B SCREW-A Fig. 1 SLOT-B G B - 52 - Optical adjustment 4-2. Contrast adjustment (Polarized glass-R) [ Before Adjustment ] - Input a 100% of black raster signal. 1. Loosen a screw A on the polarized glass mounting base which you intend to adjust. 2. Adjust the slot B to obtain the darkest brightness on the screen as shown in Fig. 2. 3. Tighten the screw A to fix the polarized glass mounting base. [ If the un-uniformity appears on the corner, - - - ] 4. Loosen a screw C on the polarized glass mounting base which you intend to adjust Red . 5. Adjust the slot D to obtain the uniform black on the screen as shown in Fig. 2. 6. Tighten the screw C to fix the polarized glass mounting base. SLOT-B SCREW-A Fig. 2 SCREW-C SLOT-D R - 53 - Optical adjustment 5. Contrast adjustment (Optical filter WV-IN) 1. Loosen a screw A on the optical filter mounting base which you intend to adjust Green. 2. Adjust the slot B to obtain the uniform black on the screen as shown in Fig. 3. 3. Tighten the screw A to fix the optical filter mounting base. Slot-B Screw-A Fig. 3 - 54 - Electrical Adjustment Service Adjustment Menu Operation To enter service mode To enter service mode, press and hold the "MENU" and "INPUT" buttons on the projector simultaneously for 5 seconds. (Or press and hold the "MENU" button on the remote control unit for 20 seconds.) The "S" mark appears on the screen. While the "S" mark is displayed on the screen, press and hold the " POINT UP"and "POINT DOWN" buttons on the projector or "SCREEN" button on the remote control unit for more than 3 seconds. As shown in a figure, a service mode display appears on a screen. Top Control To adjust service data Adjust service data using the following control buttons. ­ "OK" ...A group number increases. ­ "MENU" ...A group number decreases. ­ "POINT UP" ...An

File name 61_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

Electrical Adjustments No. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 Adjustment Item LINE_G4 LINE_B0 LINE_B1 LINE_B2 LINE_B3 LINE_B4 GHOST_R_Pos GHOST_G_Pos GHOST_B_Pos GHOST_R_cent GHOST_R_start GHOST_R_end GHOST_G_cent GHOST_G_start GHOST_G_end GHOST_B_cent GHOST_B_start GHOST_B_end BLOCK_R1 BLOCK_G1 BLOCK_B1 BLOCK_R2 BLOCK_G2 BLOCK_B2 REVERSE_R REVERSE_G REVERSE_B BACK_CTALK_R_cent BACK_CTALK_R_start BACK_CTALK_R_end BACK_CTALK_G_cent BACK_CTALK_G_start BACK_CTALK_G_end BACK_CTALK_B_cent BACK_CTALK_B_start BACK_CTALK_B_end CS_COR H_START V_START H_END V_END R_MIN R_MID6 R_MID5 R_MID4 G_MIN G_MID6 G_MID5 G_MID4 B_MIN B_MID6 B_MID5 B_MID4 R_MID3 R_MID2 R_MID1 R_MAX G_MID3 G_MID2 G_MID1 G_MAX B_MID3 B_MID2 B_MID1 B_MAX H_OUTPUT_Pos OUTAREA_LEVEL FLICKER_ADJUST FRC_BIT FRONT_CTALK2_R_cent FRONT_CTALK2_R_start FRONT_CTALK2_R_end FRONT_CTALK2_G_cent FRONT_CTALK2_G_start FRONT_CTALK2_G_end FRONT_CTALK2_B_cent FRONT_CTALK2_B_start FRONT_CTALK2_B_end R_DCOffset_N_Gain R_DCOffset_N_1 R_DCOffset_N_2 R_DCOffset_N_11 R_DCOffset_N_12 R_DCOffset_P_Gain Initial Value 0 8 4 2 0 0 6 6 6 0 128 128 0 128 128 0 128 128 0 0 0 0 0 0 0 0 0 0 128 128 0 128 128 0 128 128 1 265 8 1545 728 530 602 652 691 720 746 772 802 530 602 652 691 720 746 772 802 530 602 652 691 720 746 772 802 102 0 0 1 0 127 128 0 127 128 0 127 128 0/0 0/0 0/0 0/0 0/0 0/0 Range 0 - 255 0 - 255 0 - 255 0 - 255 0 - 255 0 - 255 0 - 15 0 - 15 0 - 15 0 - 2047 0 - 2047 0 - 2047 0 - 2047 0 - 255 0 - 255 0 - 2047 0 - 255 0 - 255 0 - 2047 0 - 2047 0 - 2047 0 - 2047 0 - 2047 0 - 2047 0 - 2047 0 - 2047 0 - 2047 0 - 2047 0 - 255 0 - 255 0 - 2047 0 - 255 0 - 255 0 - 2047 0 - 255 0 - 255 0-1 0 - 2047 0 - 2047 0 - 2047 0 - 2047 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0 - 1023 0/2 0 -1 0 - 2047 0 - 255 0 - 255 0 - 2047 0 - 255 0 - 255 0 - 2047 0 - 255 0 - 255 0 - 255 0 - 511 0 - 511 0 - 511 0 - 511 0 - 255 Input source / Description 0: Disable, 2: Flicker adjustment setting 10bit/12bit Scanning direction (Front projection/Rear projection) -61- Electrical Adjustments No. 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 Adjustment Item R_DCOffset_P_1 R_DCOffset_P_2 R_DCOffset_P_11 R_DCOffset_P_12 G_DCOffset_N_Gain G_DCOffset_N_1 G_DCOffset_N_2 G_DCOffset_N_11 G_DCOffset_N_12 G_DCOffset_P_Gain G_DCOffset_P_1 G_DCOffset_P_2 G_DCOffset_P_11 G_DCOffset_P_12 B_DCOffset_N_Gain B_DCOffset_N_1 B_DCOffset_N_2 B_DCOffset_N_11 B_DCOffset_N_12 B_DCOffset_P_Gain B_DCOffset_P_1 B_DCOffset_P_2 B_DCOffset_P_11 B_DCOffset_P_12 G_HalfLight B_H

File name 71_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

Waveform VIDEO-IN < IC8201-(73)> Analog V-SYNC Digital H-SYNC PC_16STEP-IN PC_16STEP-OUT Digital V-SYNC Component_Y-IN Component_Cb-IN Component_Cr-IN PC_R-IN PC_G-IN PC_B-IN R-S&H OUT G-S&H OUT B-S&H OUT -71- Chassis Block Diagram Chassis Overview DIGITAL RGB Z5 CHASSIS OVER VIEW IC501 S&H BLUE IC2501 LEVEL SHIFT IC8001 HDMI RECEIVER IC401 DIGITAL GAMMA IC531 S&H GREEN IC2531 LEVEL SHIFT SCAN CONVERTER IC8201 VIDEO DECODER & A/D IC4401 COLOR MANAGER IC561 S&H RED IC2561 LEVEL SHIFT R R-LCD PANEL B B-LCD PANEL HDMI2 HDMI1 COMPUTER COMPONENT-1 COMPONENT-2 S-VIDEO VIDEO KEY SW LED SERVICE PORT R/C POWER KEY Y CB CR Y CB CR D4 Y/C CV POWER FAIL AC 100~240V HDMI2 HDMI1 D-SUB_15 DIGITAL RGB ANALOG RGB G G-LCD PANEL PC_H/V PC_RGB SOG PC_H/V SCART_CV Y,Cb,Cr Y/C CV IC5201 YUV-SW Y,Cb,Cr Y,Cb,Cr IC3401 SDRAM IC301 IC801 FLASH ROM FOR JAPAN MODEL ONLY IC1811 BUFFER IC871 COMPARATOR IC1801 BUFFER IC1821 O_EXP. SYSTEM CONTROL IC1391 EEPROM IC7841 DAC IC8841 TEMP. SENSOR FAN CONTROL FAN TH901,902 THERMISTOR IC3801 RS-232C INTERFACE IC6551 MOTOR DRIVER IC8701 MOTOR DRIVER IRIS_PWM SLIDE DOOR MOTOR LAMP_PWM LAMP COVER SW IC4801 SUB CPU DC POWER SUPPLY LINES DC-DC CONVERTER SWITCHING POWER SUPPLY LINE FILTER PRIMARY CIRCUIT LAMP DOOR SW STANDBY 5V THERMAL SW SWITCHING POWER SUPPLY LAMP IRIS MOTOR LENS IRIS MOTOR DOOR SW SLIDE DOOR M LAMP BALLAST LAMP IRIS OPTICAL BLOCK M M MAIN SW PROJECTION LENS -72- Chassis Block Diagrams Video signal processing circuit and LCD panel driving circuit MAIN BOARD HDMI2 HDMI1 COMPUTER S-VIDEO VIDEO COMPONENT_1 Y/Cb/Cr COMPONENT_2 Y/Cb/Cr Y Cb Cr YCbCr_1 DR DG DB Y Cb Cr DG_1/2 SCS/SCLK/SDATA YCbCr_2 INPUT SIGNAL _Y INPUT SIGNAL _CB INPUT SIGNAL _CR INPUT SIGNAL _RED INPUT SIGNAL _GREEN INPUT SIGNAL _BLUE INPUT SIGNAL _G-ON SYNC Timing Chart HDMI2 HDMI1 pin 1 2 3 13 14 D-SUB_15 Input Signal RGB RGB(SCART) R R R G G-ON SYNC G B B B H_SYNC CV_SYNC V_SYNC PC_RGB/SCART SOG PC_HS/VS PC_H=SCART_CV Y/C Y S_CHROMA CV S/CV_SW PC_RGB PC_HS PC_VS TMDS IC8001 HDMI RECEIVER TMDS SIHS/SIVS SIGE SIBE IC801 IC301 ADHS ADVS IC8271 IC5231 S/CV SW <7W53> SCAN CONVERTER, SYSTEM CONTROL PW_DR PW_DG PW_DB FLASH ROM D-SUB_15 IC1391 EEPROM IC8201 VIDEO DECODER & A/D ADCB ADCR ADY PW_HS,PW_VS PW_CLK IC3401 IC4401 COLOR MANAGER SDRAM IC841 BUFFER DHS,DVS,DCLK IC5201 YUV SW YCbCr IC401 DR_1/2 COMP1/2_SW DIGITAL GAMMA DB_1/2 IC561 S&H RED IC531 S&H GREEN IC501 S&H BLUE IC2561 Timing Chart FRP TPFRPG IC2531 LEVEL SHIFT TP35R IC2501 LEVEL SHIFT TP35G TP35B LEVEL SHIFT RED S&H OUTPUT TP35R GREEN S&H OUTPUT TP35G BLUE S&H OUTPUT TP35B K35R K35G K35B R-LCD PANEL G-LCD PANEL B-LCD PANEL -73- Chas

File name 81_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

Power Supply Lines Description of Power supply circuit When the projector is standby mode, IC301(Main CPU) is not working and IC4801(Sub CPU) is only working for saving energy. When the projector is connected to outlet with AC power cord and the Mains SW is switched to ON, SS5V line is supplied to to standby circuit, including IC4801. IC4801 is waiting for the POWER ON/STAND-BY key input or remote control signal. When the projector is turned on, "PWR_SW" signal (Power ON:H) from pin 12 of IC4801 is sent to the UNIT_POWER, and then the switching power supply circuit starts operation. "MAINON_SW" signal (Lamp ON:H) from pin 80 of IC301 is also sent to UNIT_POWER, and then the lamp power supply circuit starts operation. The "5V_SW", "3.3V_SW", "15V_SW" and "FAN_SW" signals are also sent to the power supply circuits. Power failure protection of secondary power circuit The projector provides a protection circuit to prevent the secondary failure when the power failure, fans failure or temperature failure occurs on the projector. The power failure detection lines are connected to the main power supplies. When a failure occurs, IC301 receives the power failure detection signals "POWER_FAIL" through the power failure detection lines and "MAINON_SW" signal (Lamp OFF:L) and "PWR_SW" signal (Power OFF:L) are supplied to the UNIT_POWER to stop the power supply operation, and the lamp operation is stopped with "LAMP_SW" signal (Lamp OFF:H). Flow chart of projector condition (with AC power supply and Mains SW : ON) (60 sec.) AC OFF STAND-BY COOLING (Lamp : OFF) (ON/STAND-BY KEY) (Slide Shutter error) WARNING POWER ON (Slide Shutter error, Lamp error) (Lamp : ON) PROGRAM REPLACE MODE (20 sec.) (with signal or any KEY) NORMAL SUSPEND COUNTDOWN (Lamp : ON) (no signal 30 sec.) (A) (with signal or any KEY) (no signal 5 min.) SERVICE MODE SUSPEND (Lamp : OFF) (60 sec.) SUSPEND COOLING (A) : Press MENU + INPUT KEY for 5 sec. (or press MENU KEY on R/C for 20 sec.) --> [S] mark display (for 5 sec.) --> UP + DOWN KEY or R/C SCREEN KEY for 3 sec. (Return to normal with ON/STAND-BY KEY) -81- Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs on the control panel. Connect the AC cord and turn the projector on and then check the LED indication. Indicators Troubleshooting POWER red/green WARNING red Does a indicator flash or light? Yes No The primary power supply circuit does not operate properly. Yes Is fuse (F601) broken? No Check SS5V power supply line. When the main power switch is ON, SS5V line is supplied to IC4801(Sub CPU). Check Varistor (VA611). Check Power Board. POWER (red) and WARNING (red) indicators are lighting? Yes The symptom indicates that the projector detected an abnormality in the cooling fan operation or in the power supply secondary circuits. Check fan operation and power supply lines, and the driving sign

File name 91_pdfsam_Sanyo PLV-Z5 servicemanual.pdf

IC Block Diagrams L3E07110 10bit CROSSTALK CORRECTION-2 H-CROSSTALK CORRECTION VIDEO SIGNAL MASKING GAMMA CORRECTION COLOR SHADING CORRECTION LCCOM CORRECTION FRAME MODULATION CONTRAST BRIGHTNESS V-LINE UNIFORMITY GHOST REDUCTION GIN[9:0] BIN[9:0] 10bit 10bit R2 G1 G2 B1 B2 SRAM 10bit 10bit 10bit 10bit OSDRIN[1:0] OSDGIN[1:0] OSDBIN[1:0] OSDSW OSD PATTERN GENERATOR SWAPPING 10bit REFERENCE VOLTAGE INSERTION RIN[9:0] R1 10bit R1OUT[9:0] R2OUT[9:0] G1OUT[9:0] G2OUT[9:0] B1OUT[9:0] B2OUT[9:0] HPLL HRESETO VRESETO DXOUT(R:G:B) CLXOUT(R:G:B) ENBX1-5(R:G:B) DYOUT(R:G:B) CLYOUT(R:G:B) ENBY1-2(R:G:B) FRP(R:G:B) SHCLK(R:G:B) SHCLK(R:G:B)N XFR(R:G:B) STQO(R:G:B) STSQE(R:G:B) NRG CLP1~2 SHENB DIRX(R:G:B) DIRX(R:G:B)N DIRY SCS SCLK SDATA SERIAL INTERFACE HSYNC VSYNC DCLK PLL SELECT HSO VSO HSI VSI PW386 PORTA(7:0) PORTB(7:0) PORTC(7:0) PORTD(7:0) GPIO PWM 2-Wire Serial IR Decoders Interrupt Controller ROM Interface 16-bit Turbo Microprocessor Watchdog & Timer UART JTAG IRRCVR(1:0) EXTINT(1:0) NMI A(23:1),D(15:0) BHEN,RD,WR ROMWE, CS(1:0) ROMOE RxD/ TxD TMS TCK TDO TCI IN1CLK IN1PEN IN1VS IN1HS IN1SOG IN1VBI IN1CST IN1FLD IN1CLP IN1RGB(29:0) Microprocessor Bus Input Port 1 Sync Decoder Auto Image Optimizer VBI Memory Interface Video Enhancement TIMING GENERATOR DELAY OSD Control and Generation Display Timing Generator DHS DVS DEN DCLK Scaler Image Management Video Enhancement Color Space Converter Image Blending Display Port Color Matrix, Gamma CLTs,Color Space Expander DRGB(29:0) IN0CLK IN0PEN IN0VS IN0HS IN0SOG IN0VBI IN0CST IN0FLD IN0CLP IN0RGB(59:0) Input Port 0 Sync Decoder Auto Image Optimizer Deinterlacer Internal DRAM VBI Memory Interface Frame Buffer Memory Controller DDR SDRAM MCLK UCLK Spread Spectrum PLL PW386/PW386C Internal Block Diagram MCKFBK,MCKFBKN,MCK,MCKN,MCKE, MDM,MRAS,MCAS,MWE MA(12:0), MD(31:0), MDQS(3:0) XI XO -91- IC Block Diagrams SiI9023 -92- Electrical Parts List MC4-Z500 Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a ! mark in this parts list and the circuit diagram show components whose value have special significance to product safety. It is particularly recommended that only parts specified on the following parts list be used for components replacement pointed out by the mark. Read Description in the parts list Read description in the Capacitor and Resistor as follows: CAPACITOR CERAMIC 100P K 50V Rated Voltage Tolerance Symbols: Less than 10pF A : Not specified B : ±0.1pF D : ±0.5pF E : +0 -1pF G : ±2pF H : +0.1 -0pF R : ±0.25 -0pF S : +0-0.25pF More than 10pF A : Not specified B : ±0.1% D : ±0.5% F : ±1% H : ±3% J : ±5% L : ±15% M : ±20% P : +100-0% Q : +30-10% U : +75-10% V : +20-10% X : +40-20% Y : +150-10% C : ±0.25pF F : ±1PF L : +0 -0.1pF C : ±0.25% G : ±2% K : ±10% N : ±30% T : +50-10% W : +