HAKKO 936 free download

File name HAKKO_936 _letkum_ schematic.pdf

HAKKO 936 - Schematic Rendered by: Tom Hammond - NШSS MAIN PC BOARD VREF R11 180k 1% IC2B 5 R12 130k 1% C6 .01/25v 6 _ + OUT LM324 7 100k 1 3 R13 2 4 C9 VREF R16 1k2 R15 24k0 TEMP CTRL 5k0 HEATER LED R14 1k0 .01/25V R2 1k8 26 MAR 2011 v1.7 IC1 TRIAC DRIVER NC B A C G F E D 8 7 6 5 R4 1k C4 .01/50V R3 15k NEC* µPC1701C Zero Volt Switch VREF VCC ALPS RK09L 1140A65 5K (502B) LINEAR IC2C NEC µPC324A Lo-Pwr Quad OpAmp U1C 10 V+ 4 + 8 OUT _ 9 11 VCC AC R10 680 C2 47µF 16V C1 220µF 50V C3 47µF 16V R6 27k0 1% VREF 1N4148 D2 LM324 D1 V- ZD2 5.1Vz 500mW 3 R9 66k5 1% IC2A + OUT 1 VEE 2 _ LM324 ZD1 5.1Zv 500mW R1 360 2W metal film D3 1N4007 VEE VREF R7 5k1 1% Note: " " = CKT GND Q1 T1 NEC AC05D 5A TRIAC T2 G R17 1M0 SOLDERING IRON PLUG SLEEVE GND 5 R8 390 1% CAL CTRL 300 1 3 HANDSET SOCKET C7 SENSOR PINS 0.1 25V 13 12 IC2D LM324 OUT 14 SOLDERING IRON/CHASSIS GND HEATER PINS HANDSET TIP GND R5 1k0 1% HOT BLK 120VAC 2A CHASSIS GND POWER XFMR CHASSIS GND C5 .01/25V GRN AC ON/OFF PC BOARD NEUT GND 120VAC 24VAC WHT CHASSIS GND HAKKO 936 TEMPERATURE-CONTROLLED SOLDERING STATION PC BOARD LAYOUT Rendered by: Tom Hammond, NШSS 26 MAR 2011 v1.7 PC BOARD AS VIEWED FROM THE COPPER (SOLDER) SIDE HAKKO 936 TEMPERATURE-CONTROLLED SOLDERING STATION PC BOARD LAYOUT Rendered by: Tom Hammond, NШSS 26 MAR 2011 v1.7 PC BOARD AS VIEWED FROM THE COMPONENT SIDE HAKKO 936 TEMPERATURE-CONTROLLED SOLDERING STATION PC BOARD LAYOUT Rendered by: Tom Hammond, NШSS 26 MAR 2011 v1.7 PC BOARD AS VIEWED FROM THE COMPONENT SIDE HEATSINK R4 Q1 R6 D1 R13 IC1 C2 + VCC T1 T2 G D2 R7 VCC JP1 HTR K A C3 + C7 VEE VCC + C1 IC2 R2 PVR1 LED N/C FG + CN1 R15 VEE 5 4 3 1 2 R12 R10 VR2 VREF N/C R8 HAKKO 936 TEMPERATURE-CONTROLLED SOLDERING STATION PC BOARD LAYOUT Rendered by: Tom Hammond, NШSS 26 MAR 2011 v1.7 PC BOARD AS VIEWED FROM THE COMPONENT SIDE HEATSINK 1k 100k AC05D B1081 27k 1% 1N4148 1N4148 5.1k 1% J 0.1 25v C324C 1.8k 5k 47uF 16v 47uF 16v C1701C 24k 680 130k 1% 300 220uF 50v 390 1% HAKKO 936-x PC Board Parts List C1 C2 C3 C4 C5 C6 C7 C8, C10-C13 C9 D1 D2 D3 IC1 IC2 Q1 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 ZD1 ZD2 PVR1 VR2 220uF 50V 47uF 16V 47uF 16V 0.01 (103) 50V Ceramic 0.01 (104) 25V Ceramic 0.01 (104) 25V Ceramic 0.1 (104) 25V Ceramic n/a 0.01 (104) 25V Ceramic 4N4148 Small Sig Sil, or similar 4N4148 Small Sig Sil, or similar 1N4001, or 50VDC (or higher) @ 1A NEC* PC1701C, Zero Volt Switch NEC* PC324A, Lo-Pwr Quad OpAmp NEC AC05D 5A Triac 360 2W 5% metal film 1.8k 1/4w 5% carbon film 15k 1/4w 5% carbon film 330 1/4w 5% carbon film 1.0k 1/4W 1% metal film 27.0k 1/4W 1% metal film 5.11k 1/4w 1% metal film 390 1/4w 1% metal film 66.5k 1/4w 1% metal film 680 1/4w 5% carbon film 180.0k 1/4W 1% metal film 130.0k 1/4W 1% metal film 100k 1/4w 5% carbon film 1k 1/4W 5% carbon film 24k 1/4w 5% carbon film 12k 1/4w 5% carbon film 1M 1/4w 5% carbon film 5.1Vz 500mW, 5.4Vz (measured) 5.1Vz 500mW, 5.2Vz (measur

File name hakko_936e specs.pdf

® SOLDERING STATION Instruction Manual Thank you for purchasing the HAKKO 936 Soldering Station. Please read this manual before operating the HAKKO 936. Store the manual in a safe, easily accessible place for future reference. Table of Contents Packing List/ Specifications ...1 Precautions...2 Names of Parts ...3 Setting up & Operating the HAKKO 936...3 4 Tip Care and Use Maintenance Calibrating the Iron Temperature...5 Tips ...6 Troubleshooting Guide ...7 Checking for breakage of the heating element and cord assembly...8 9 Parts List Station / Iron Holder...10 Iron...11 Wiring Diagram...11 Packing List Please check the contents of the HAKKO 936 package and confirm that all the items listed below are included. HAKKO 936 Station...1 Soldering Iron (HAKKO 900 (S), 907 or 908) ...1 HAKKO Iron Holder (With Cleaning Sponge) ...1 Hex Wrench (1.5 mm,0.059 in.)...1 Instruction Manual ...1 Cleaning Sponge Iron Holder Station Iron/907,908 Hex Wrench Iron/900 (S) Specifications Name Power Consumption HAKKO 936 100,110,220-240V / 60W 120V / 65W Soldering Iron Power Consumption Tip to Ground Resistance Tip to Ground Potential Heating Element Cord Assembly Total Length (w/o Cord) Weight (w/o Cord) 900S 907 908 900S-ESD 907-ESD 908-ESD 24V AC-50W Under 2 Under 2mV (TYP. 0.6mV) Ceramic heater 1.2m (4 ft.) 176mm 190mm 200mm (7 in.) (7.5 in.) (7.9 in.) 25g 44g 54g (0.06 lbs.) (0.09 lbs.) (0.12 lbs.) Station Output Voltage Temperature Range Dimensions Weight (W/O Cord) 936 Station / 936 Station ESD 24V AC 200 C~480 C/392 F~896 F 120(W)x93(H)x70(D)mm 4.7(W)x3.7(H)x6.7(D)in. 1,300g (2.9 lbs.) The tip temperature was measured using HAKKO 191 thermometer. Specifications and design subject to change without notice. 1 Names of Parts Iron Receptacle Large Cleaning Sponge LED Heater Lamp Temp. Control Knob Knob Mount Small Cleaning Sponge Iron Holder Base Cord Assembly CAL Pot Plug/Calibrator OFF ON Power Switch Hex Wrench Setting up & Operating the HAKKO 936 CAUTION:The sponge is compressed. It will swell when moistened with water. Before using the unit, dampen the sponge with the water and squeeze it dry. Failure to do so may result in damage to the soldering tip. A. Iron Holder 1. Small Cleaning Sponge Dampen the small cleaning sponge with water and then squeeze it dry. Place it in one of the 4 openings of the iron holder base. 2. Add water to approximately the level as shown. The small sponge will absorb water to keep the larger sponge above it wet at all times. * The large sponge may be used alone (w/o small sponge & water). 3. Dampen the large cleaning spong

File name Soldering Station HAKKO_936_schematic.pdf

HAKKO 936 - Schematic Rendered by: Tom Hammond - NШSS MAIN PC BOARD VREF R11 180k 1% IC2B 5 R12 130k 1% C6 .01/25v 6 _ + OUT LM324 7 100k 1 3 R13 2 4 C9 VREF R16 1k2 R15 24k0 TEMP CTRL 5k0 HEATER LED R14 1k0 .01/25V R2 1k8 26 MAR 2011 v1.7 IC1 TRIAC DRIVER NC B A C G F E D 8 7 6 5 R4 1k C4 .01/50V R3 15k NEC* µPC1701C Zero Volt Switch VREF VCC ALPS RK09L 1140A65 5K (502B) LINEAR IC2C NEC µPC324A Lo-Pwr Quad OpAmp U1C 10 V+ 4 + 8 OUT _ 9 11 VCC AC R10 680 C2 47µF 16V C1 220µF 50V C3 47µF 16V R6 27k0 1% VREF 1N4148 D2 LM324 D1 V- ZD2 5.1Vz 500mW 3 R9 66k5 1% IC2A + OUT 1 VEE 2 _ LM324 ZD1 5.1Zv 500mW R1 360 2W metal film D3 1N4007 VEE VREF R7 5k1 1% Note: " " = CKT GND Q1 T1 NEC AC05D 5A TRIAC T2 G R17 1M0 SOLDERING IRON PLUG SLEEVE GND 5 R8 390 1% CAL CTRL 300 1 3 HANDSET SOCKET C7 SENSOR PINS 0.1 25V 13 12 IC2D LM324 OUT 14 SOLDERING IRON/CHASSIS GND HEATER PINS HANDSET TIP GND R5 1k0 1% HOT BLK 120VAC 2A CHASSIS GND POWER XFMR CHASSIS GND C5 .01/25V GRN AC ON/OFF PC BOARD NEUT GND 120VAC 24VAC WHT CHASSIS GND HAKKO 936 TEMPERATURE-CONTROLLED SOLDERING STATION PC BOARD LAYOUT Rendered by: Tom Hammond, NШSS 26 MAR 2011 v1.7 PC BOARD AS VIEWED FROM THE COPPER (SOLDER) SIDE HAKKO 936 TEMPERATURE-CONTROLLED SOLDERING STATION PC BOARD LAYOUT Rendered by: Tom Hammond, NШSS 26 MAR 2011 v1.7 PC BOARD AS VIEWED FROM THE COMPONENT SIDE HAKKO 936 TEMPERATURE-CONTROLLED SOLDERING STATION PC BOARD LAYOUT Rendered by: Tom Hammond, NШSS 26 MAR 2011 v1.7 PC BOARD AS VIEWED FROM THE COMPONENT SIDE HEATSINK R4 Q1 R6 D1 R13 IC1 C2 + VCC T1 T2 G D2 R7 VCC JP1 HTR K A C3 + C7 VEE VCC + C1 IC2 R2 PVR1 LED N/C FG + CN1 R15 VEE 5 4 3 1 2 R12 R10 VR2 VREF N/C R8 HAKKO 936 TEMPERATURE-CONTROLLED SOLDERING STATION PC BOARD LAYOUT Rendered by: Tom Hammond, NШSS 26 MAR 2011 v1.7 PC BOARD AS VIEWED FROM THE COMPONENT SIDE HEATSINK 1k 100k AC05D B1081 27k 1% 1N4148 1N4148 5.1k 1% J 0.1 25v C324C 1.8k 5k 47uF 16v 47uF 16v C1701C 24k 680 130k 1% 300 220uF 50v 390 1% HAKKO 936-x PC Board Parts List C1 C2 C3 C4 C5 C6 C7 C8, C10-C13 C9 D1 D2 D3 IC1 IC2 Q1 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 ZD1 ZD2 PVR1 VR2 220uF 50V 47uF 16V 47uF 16V 0.01 (103) 50V Ceramic 0.01 (104) 25V Ceramic 0.01 (104) 25V Ceramic 0.1 (104) 25V Ceramic n/a 0.01 (104) 25V Ceramic 4N4148 Small Sig Sil, or similar 4N4148 Small Sig Sil, or similar 1N4001, or 50VDC (or higher) @ 1A NEC* PC1701C, Zero Volt Switch NEC* PC324A, Lo-Pwr Quad OpAmp NEC AC05D 5A Triac 360 2W 5% metal film 1.8k 1/4w 5% carbon film 15k 1/4w 5% carbon film 330 1/4w 5% carbon film 1.0k 1/4W 1% metal film 27.0k 1/4W 1% metal film 5.11k 1/4w 1% metal film 390 1/4w 1% metal film 66.5k 1/4w 1% metal film 680 1/4w 5% carbon film 180.0k 1/4W 1% metal film 130.0k 1/4W 1% metal film 100k 1/4w 5% carbon film 1k 1/4W 5% carbon film 24k 1/4w 5% carbon film 12k 1/4w 5% carbon film 1M 1/4w 5% carbon film 5.1Vz 500mW, 5.4Vz (measured) 5.1Vz 500mW, 5.2Vz (measur