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ORDER NO.
RRV4055
STANDBY/ON
PQLS HDMI OPEN/CLOSE FL OFF
USB
BDP-330
Blu-ray Disc PLAYER
BDP-330
BDP-31FD
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DVD BD
Model Type Power Requirement Remarks
Region No. Region No.
BDP-330 UCXVSM AC 120V 1 A
BDP-31FD UCXV AC 120V 1 A
For details, refer to "Important Check Points for good servicing".
K-FZV APR. 2010 Printed in Japan
1 2 3 4
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains certain electrical parts contain chemicals which are known to the State of California to cause cancer,
birth defects or other reproductive harm.
B
Health & Safety Code Section 25249.6 - Proposition 65
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE
The following check should be perfor med for the LIMITS OUTLINED ABOVE ARE INDICATIVE
continued protection of the customer and ser vice
technician.
OF A POTENTIAL SHOCK HAZARD AND
LEAKAGE CURRENT CHECK MUST BE CORRECTED BEFORE RETURN-
Measure leakage current to a known ear th ground ING THE APPLIANCE TO THE CUSTOMER.
(water pipe, conduit, etc.) by connecting a leakage
C
current tester such as Simpson Model 229-2 or 2. PRODUCT SAFETY NOTICE
equivalent between the ear th ground and all exposed Many electrical and mechanical parts in the appliance
metal par ts of the appliance (input/output terminals, have special safety related character istics. These are
screwheads, metal overlays, control shaft, etc.). Plug often not evident from visual inspection nor the
the AC line cord of the appliance directly into a 120V protection afforded by them necessarily can be obtained
AC 60 Hz outlet and turn the AC power switch on. Any by using replacement components rated for voltage,
current measured must not exceed 0.5 mA. wattage, etc. Replacement par ts which have these
special safety character istics are identified in this
Service Manual.
Electr ical components having such features are
Reading should identified by marking with a
not be above
on the schematics and
Leakage 0.5 mA on the parts list in this Service Manual.
current
D Device tester The use of a substitute replacement component which
under does not have the same safety characteristics as the
test
PIONEER recommended replacement one, shown in the
Test all parts list in this Service Manual, may create shock, fire,
exposed metal or other hazards.
surfaces
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
infor mation, always consult the current PIONEER
Also test with Service Manual. A subscription to, or additional copies
plug reversed
(Using AC adapter Earth
of, PIONEER Ser vice Manual may be obtained at a
plug as required) ground nominal charge from PIONEER.
AC Leakage Test
E
F
2 BDP-330
1 2 3 4
5 6 7 8
A
WARNING !
THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT
FOR CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE
APPARATUS.
Laser Pickup specifications and Laser characteristics
For BD Wave length : 405 nm
Operating output : B
SL : 0.32
DL : 0.64 mW CW, Class 1
Maximum output : Class 1M (under fault condition)
For DVD Wave length : 660 nm
Operating output : 0.40 mW CW, Class 1
Maximum output : Class 1 (under fault condition)
For CD Wave length : 785 nm
Operating output : 0.41 mW CW, Class 1
Maximum output : Class 1M (under fault condition)
C
LABEL CHECK
The following caution label appears on your unit.
Location: inside of the unit
D
(Printed on the Rear Panel)
E
F
BDP-330 3
5 6 7 8
1 2 3 4
A [Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
B Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
C 6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
D When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
E 3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
F installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
4 BDP-330
1 2 3 4
5 6 7 8
CONTENTS
SAFETY INFORMATION.......................................................................................................................................................... 2
1. SERVICE PRECAUTIONS .................................................................................................................................................... 6
1.1 NOTES ON SOLDERING ............................................................................................................................................... 6 A
1.2 IMPOTANT SERVICE NOTICE....................................................................................................................................... 6
2. SPECIFICATIONS................................................................................................................................................................. 7
2.1 ACCESSORIES .............................................................................................................................................................. 7
2.2 SPECIFICATIONS .......................................................................................................................................................... 8
2.3 DISC/CONTENT FORMAT ............................................................................................................................................. 9
2.4 PANEL FACILITIES....................................................................................................................................................... 14
3. BASIC ITEMS FOR SERVICE ............................................................................................................................................ 16
3.1 CHECK POINTS AFTER SERVICING ......................................................................................................................... 16
3.2 PCB LOCATIONS ......................................................................................................................................................... 17
3.3 JIGS LIST ..................................................................................................................................................................... 18
4. BLOCK DIAGRAM .............................................................................................................................................................. 20
4.1 OVERALL CONNECTION DIAGRAM........................................................................................................................... 20 B
4.2 OVERALL BLOCK DIAGRAM....................................................................................................................................... 22
4.3 POWER BLOCK DIAGRAM ......................................................................................................................................... 24
5. DIAGNOSIS ........................................................................................................................................................................ 26
5.1 DIAGNOSIS FLOWCHART .......................................................................................................................................... 26
5.2 TROUBLESHOOTING.................................................................................................................................................. 27
6. SERVICE MODE ................................................................................................................................................................. 31
6.1 INFORMATION SCREEN DISPLAY AND THE FACTORY DEFAULT SETTINGS ....................................................... 31
6.2 MEASUREMENT OF ERROR RATES ......................................................................................................................... 32
7. DISASSEMBLY ................................................................................................................................................................... 33
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................ 38
8.1 NECESSARY ADJUSTMENT POINTS ........................................................................................................................ 38
C
8.2 FIRMWARE UPDATE ................................................................................................................................................... 38
9. EXPLODED VIEWS AND PARTS LIST............................................................................................................................... 41
9.1 PACKING SECTION ..................................................................................................................................................... 41
9.2 EXTERIOR SECTION .................................................................................................................................................. 42
9.3 FRONT PANEL SECTION ............................................................................................................................................ 44
10. SCHEMATIC DIAGRAM .................................................................................................................................................... 46
10.1 MAIN PWB UNIT (1/12) (GUIDE PAGE)..................................................................................................................... 46
10.2 MAIN PWB UNIT (2/12) (GUIDE PAGE)..................................................................................................................... 52
10.3 MAIN PWB UNIT (3/12).............................................................................................................................................. 58
10.4 MAIN PWB UNIT (4/12).............................................................................................................................................. 60
10.5 MAIN PWB UNIT (5/12).............................................................................................................................................. 62
10.6 MAIN PWB UNIT (6/12).............................................................................................................................................. 64 D
10.7 MAIN PWB UNIT (7/12).............................................................................................................................................. 66
10.8 MAIN PWB UNIT (8/12).............................................................................................................................................. 68
10.9 MAIN PWB UNIT (9/12).............................................................................................................................................. 70
10.10 MAIN PWB UNIT (10/12)(GUIDE PAGE).................................................................................................................. 72
10.11 MAIN PWB UNIT (11/12)(GUIDE PAGE).................................................................................................................. 78
10.12 MAIN PWB UNIT (12/12).......................................................................................................................................... 84
10.13 FLKB PWB UNIT ...................................................................................................................................................... 86
10.14 MTFB ASS'Y and USBB ASS'Y................................................................................................................................ 88
10.15 LEDB ASS'Y ............................................................................................................................................................. 89
10.16 KEYB ASS'Y and 232C ASS'Y(BDP-31FD) ............................................................................................................. 90
10.17 POWER PWB UNIT(BDP-330), POWER ASS'Y(BDP-31FD) .................................................................................. 92
10.18 BRIDGE ASS'Y......................................................................................................................................................... 94 E
11. PCB CONNECTION DIAGRAM ........................................................................................................................................ 96
11.1 MAIN PWB UNIT ........................................................................................................................................................ 96
11.2 FLKB PWB UNIT ...................................................................................................................................................... 104
11.3 MTFB ASS'Y, USBB ASS'Y and 232C ASS'Y(BDP-31FD) ...................................................................................... 106
11.4 LEDB ASS'Y and KEYB ASS'Y ................................................................................................................................ 108
11.5 POWER PWB UNIT(BDP-330), POWER ASS'Y(BDP-31FD) .................................................................................. 110
12. PCB PARTS LIST............................................................................................................................................................ 112
F
BDP-330 5
5 6 7 8
1 2 3 4
1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A