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COLOR TV
SERVICE MANUAL
CHASSIS : MP-015D
MODEL : RE/RL-44NZ21RB
RE/RL-49NZ21RB
MODEL : RE/RL-56NZ21RB
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
TV/AV MENU OK VOL PR
CONTENTS
CONTENTS ...................................................................................................... 2
SAFETY PRECAUTIONS ..................................................................................3
SERVICING PRECAUTIONS ........................................................................... 4
SPECIFICATIONS ............................................................................................ 6
CONTROL DESCRIPTIONS............................................................................. 8
ADJUSTMENT INSTRUCTIONS .....................................................................11
TROUBLE SHOOTING....................................................................................20
BLOCK DIAGRAM ..........................................................................................28
PRINTED CIRCUIT BOARD............................................................................32
EXPLODED VIEW ................................................................................... 48,50
EXPLODED VIEW PARTS LIST.................................................................49,51
REPLACEMENT PARTS LIST ...................................................................... 52
SVC. SHEET .......................................................................................................
- 2 -
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in
the Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to
prevent X-RADIATION, Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance Before returning the receiver to the customer,
An isolation Transformer should always be used during always perform an AC leakage current check on the exposed
the servicing of a receiver whose chassis is not isolated from metallic parts of the cabinet, such as antennas, terminals, etc.,
the AC power line. Use a transformer of adequate power rating to be sure the set is safe to operate without damage of
as this protects the technician from accidents resulting in electrical shock.
personal injury from electrical shocks.
Leakage Current Cold Check(Antenna Cold Check)
It will also protect the receiver and it's components from being With the instrument AC plug removed from AC source,
damaged by accidental shorts of the circuitry that may be connect an electrical jumper across the two AC plug prongs.
inadvertently introduced during the service operation. Place the AC switch in the on position, connect one lead of
ohm-meter to the AC plug prongs tied together and touch other
If any fuse (or Fusible Resistor) in this TV receiver is blown, ohm-meter lead in turn to each exposed metallic parts such as
replace it with the specified. antenna terminals, phone jacks, etc.
If the exposed metallic part has a return path to the chassis, the
When replacing a high wattage resistor (Oxide Metal Film measured resistance should be between 1M and 5.2M.
Resistor, over 1W), keep the resistor 10mm away from PCB. When the exposed metal has no return path to the chassis the
reading must be infinite.
Keep wires away from high voltage or high temperature parts. An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube. Leakage Current Hot Check (See below Figure)
Do not lift the Picture tube by it's Neck. Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
X-RAY Radiation Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
Warning: and the exposed metallic parts.
Measure the AC voltage across the resistor using AC
The source of X-RAY RADIATION in this TV receiver is the voltmeter with 1000 ohms/volt or more sensitivity.
High Voltage Section and the Picture Tube. Reverse plug the AC cord into the AC outlet and repeat AC
For continued X-RAY RADIATION protection, the voltage measurements for each exposed metallic part. Any
replacement tube must be the same type tube as specified in voltage measured must not exceed 0.75 volt RMS which is
the Replacement Parts List. corresponds to 0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
To determine the presence of high voltage, use an accurate
high impedance HV meter. Leakage Current Hot Check circuit
Adjust brightness, color, contrast controls to minimum. AC Volt-meter
Measure the high voltage.
The meter reading should indicate
23.5