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ORDER NO.
RRV4456
BDP-160-K

Blu-ray 3DTM PLAYER


BDP-160-K
BDP-160-S
BDP-160
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
DVD BD
Model Type Power Requirement Serial No. Remarks
Region No. Region No.

BDP-160-K YXE8 AC 110 V to 240 V 2 B &&&&######YY YY : Europe

BDP-160-K VXE8 AC 110 V to 240 V 2 B &&&&######GB GB : U.K

BDP-160-S YXE8 AC 110 V to 240 V 2 B &&&&######YY YY : Europe

BDP-160 FXE AC 110 V to 240 V 3 A &&&&######TA TA : Taiwan

BDP-160 LXE AC 110 V to 240 V 3 A &&&&######LL LL : Asean

BDP-160 PWXE AC 110 V to 240 V 4 B &&&&######PP PP : Oceania

BDP-160 SXE AC 110 V to 240 V 5 C &&&&######UR UR : Russia

BDP-160 AXQ5 AC 110 V to 240 V 6 C &&&&######CN CN : China




PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2013
K-ZZZ JULY 2013 Printed in Japan
1 2 3 4

SAFETY INFORMATION

A



This service manual is intended for qualified service technicians; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.


B Laser Pickup specifications and Laser characteristics

BD Wave length : 405 nm
Operating output : 1.16 mW CW, Class 1
Maximum output : Class 2 (under fault condition)

DVD Wave length : 658 nm
Operating output : 178 W CW, Class 1
Maximum output : Class 1 (under fault condition)

CD Wave length : 790 nm
Operating output : 174 W CW, Class 1
Maximum output : Class 1 (under fault condition)

C




LABEL CHECK
The following caution appears on your unit. BDP-160/YXE8, /VXE8,
Location: inside of the unit /SXE, /PWXE, /LXE




D BDP-160/AXQ5




(Printed on the Rear Panel)


The following caution label appears on
your unit.
Location: inside of the unit


E




F




2 BDP-160-K
1 2 3 4
5 6 7 8

CONTENTS
SAFETY INFORMATION ......................................................................................................................................................... 2
1. SERVICE PRECAUTIONS.................................................................................................................................................... 4
1.1 NOTES ON SOLDERING............................................................................................................................................... 4 A
2. SPECIFICATIONS................................................................................................................................................................. 5
2.1 ACCESSORIES.............................................................................................................................................................. 5
2.2 SPECIFICATIONS .......................................................................................................................................................... 5
3. BASIC ITEMS FOR SERVICE .............................................................................................................................................. 6
3.1 CHECK POINTS AFTER SERVICING ........................................................................................................................... 6
3.2 PCB LOCATIONS........................................................................................................................................................... 7
3.3 JIGS LIST ....................................................................................................................................................................... 7
4. BLOCK DIAGRAM ................................................................................................................................................................ 8
4.1 OVERALL CONNECTION DIAGRAM ............................................................................................................................ 8
4.2 BLOCK DIAGRAM........................................................................................................................................................ 10
4.3 POWER BLOCK DIAGRAM ......................................................................................................................................... 12
5. DIAGNOSIS ........................................................................................................................................................................ 14 B
5.1 DIAGNOSIS FLOWCHART .......................................................................................................................................... 14
5.2 CONFIMATION OF THE Wi-Fi MODULE ..................................................................................................................... 19
6. SERVICE MODE................................................................................................................................................................. 20
6.1 HOW TO ENTER TO SERVICE MODE ....................................................................................................................... 20
6.2 DESCRIPTION OF EACH ITEM................................................................................................................................... 20
6.3 DETAILED DESCRIPTION OF ITEMS USED IN SERVICE......................................................................................... 21
7. DISASSEMBLY ................................................................................................................................................................... 24
8. EACH SETTING AND ADJUSTMENT ................................................................................................................................ 32
8.1 NECESSARY ADJUSTMENT POINTS ........................................................................................................................ 32
8.2 FIRMWARE UPDATE ................................................................................................................................................... 33
8.3 METHOD OF READING OUT BARCODE DATA BY SERVICE MODE ....................................................................... 33
C
8.4 METHOD OF WRITING BARCODE DATA BY USING REMOTE CONTROL UNIT .................................................... 34
8.5 METHOD OF READING OUT AND WRITING BARCODE DATA BY USING PC AND SERVICE JIG ........................ 36
9. EXPLODED VIEWS AND PARTS LIST .............................................................................................................................. 40
9.1 PACKING SECTION..................................................................................................................................................... 40
9.2 EXTERIOR SECTION .................................................................................................................................................. 42
10. SCHEMATIC DIAGRAM.................................................................................................................................................... 43
11. PCB CONNECTION DIAGRAM ........................................................................................................................................ 44
11.1 MAIN BOARD ASSY................................................................................................................................................... 44
11.2 FRONT BOARD and SWITCH BOARD ASSYS ......................................................................................................... 48
11.3 POWER BOARD ASSY .............................................................................................................................................. 50
12. PCB PARTS LIST.............................................................................................................................................................. 52
D




E




F




BDP-160-K 3
5 6 7 8
1 2 3 4

1. SERVICE PRECAUTIONS
1.1 NOTES ON SOLDERING
A