Text preview for : 1,6l Simos (AEH+AKL)1.pdf part of vw golf /bora /jetta 2001 original electric wiring harnas
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Golf/Bora
Current flow diagram
No. 65/1
1.6 ltr./74 kW Simos, engine code AEH, 1.6 ltr./74 kW Simos, engine code AKL,
from August 1998
For alternatives to relay and fuse positions as well as multi-pin connector wiring-see "Fitting locations" section. Relay locations on 13 position additional relay carrier, above relay plate:
Fuse colours 30 A green 25 A white 20 A yellow 15 A blue 10 A red 7.5 A brown 5 A beige 3 A lilac
Relay locations on relay plate:
2 4
X contact relief relay (18) Fuel pump relay (409)
9714163
Note: The number in brackets behind the part designation denotes the control number on the housing.
Edition 04.99
Golf/Bora
31
Current flow diagram
Alternator, starter
31 a
No. 65/2
A B C C1 D J59 J226 Battery Starter Alternator Voltage regulator Ignition/starter switch X contact relief relay Starter inhibitor and reversing light relay, on 13 position additional relay carrier Fuse -2- (30), in battery fuse holder Fuse -4- (30), in battery fuse holder Fuse -5- (30), in battery fuse holder 2-pin connector, near starter (on vehicles not fitted with air conditioner) 4-pin connector, near starter (on vehicles fitted with air conditioner) 6-pin connector, brown, in protective housing for connectors, left in plenum chamber
9 3
5/31
J 59
2 7/30 b
S1/1
500
502
0,5 br
16,0 ro
6,0 ro
S163 S176 S177 T2e
D /50b
16,0 sw 2,5 ro/sw 5 111 4 2 A41 0,5 ro/sw
74
T4
1,5 ro/sw
T6
S177 S176 S163
110A 110A 50A
J 226 /6 J 226 /8
0,5 ro/sw 2,5 ro/sw
81 500 502
0,35 bl
Earth connection -1-, in dash panel wiring harness Screw connection -1- (30), on relay plate Screw connection -1- (30a), on relay plate Positive (+) connection (50), in dash panel wiring harness For vehicles with manual gearbox only
2,5 ro/sw
A41
T4/2 T2e/2
0,5 bl
A /+
A /+
35,0 sw
T6/3
2,5 ro/sw
For vehicles with automatic gearbox only
D+ G
B+
30
50
C B C1
M
81 1 2 3 4 5 6 7 8 9 10 11 12 13 14 97-24668
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a
Current flow diagram
Simos control unit, ignition system
31 a
No. 65/3
Ignition/starter switch Simos control unit, centre in plenum chamber Ignition transformer Spark plug connector Flame plug Fuse in relay plate fuse box Fuse in fuse holder 4-pin connector 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector
10 85
b 501
6,0 ro A32 2,5 ro 6,0 ro 1,0 ro/li 1,5 sw/li 1,5 sw/li A104 1,5 sw/li
D J361 N152 P Q S10 S229 T4a T6
T6/4
1,0 ro/gn 10a 29a
T10a/8
T6/1
T80/1 T80/3
Earth point, in plenum chamber Earth connection -1-, in engine compartment wiring harness Earth connection, in left headlight wiring harness Screw connection -2- (30), on relay plate
D /30
1,0 ro A98
S10
10A 10 1,5 sw
S229
15A 29
D /15
2,5 sw
J 361
T80/71 0,5 gn/br T80/78 0,5 gn/ge
179 501 A2
A2 0,5 sw 2,5 sw
T4a/2
N 152
T4a/1
T4a/3
76
101 1,0 br
100
T4a/4 2,5 br
Positive (+) connection (15), in dash panel wiring harness A32 Positive connection (30), in dash panel wiring harness A98 Positive connection -4- (30), in dash panel wiring harness A104 Positive connection -2- (15), in dash panel wiring harness
85 2,5 br
P Q
T10a/7
2,5 br 10 15 16 17 18 19 20 21 22 23 24 25 26 27 28 97-24669
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 65/4
Simos control unit, coolant temperature sender, Hall sender
G2 G40 G62 J226 Coolant temperature sender Hall sender Coolant temperature sender Starter inhibitor and reversing light relay, above central electrics Simos control unit, centre in plenum chamber 10-pin connector, orange, in protective housing for connectors, left in plenum chamber 10-pin connector, in cable channel left in engine compartment 80-pin connector
J361 T10 T10a T80
10 220
Earth point, in plenum chamber Earth connection (sender earth), in engine wiring harness Connection -1-, in engine compartment wiring harness For vehicles with manual gearbox only Fuel consumption signal from engine control unit, for MFI only
J 361
T80/2 2,5 br T80/19 W T80/18 T80/62 T80/76 0,5 li/ge T80/53 0,5 bl T80/22 0,5 ro/sw 0,5 ro
D101
0,5 gr/ws
0,5 gn/ws
0,5 li/ro
119 0,35 li
For vehicles with automatic gearbox only
T10/5
0,5 ro/sw
T10/1 T10/2
0,35 gr/ws 0,35 gn/ws 119 126 51 2 3
T10a/4
0,5 li
4
G62
1 0,5 li/ro 0,5 li/ro
G2
1 0,5 br/bl 2 0,5 br/ws
J 226 /6
G40
3 0,5 br/bl
94 D101 10 29 30 31 32 33 34 35 36 37 38 39 40 41 42 97-24670 220 c
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 65/5
Simos control unit, throttle vale control part, engine speed sensor, power steering pressure switch
F60 F88 G28 G69 G88 J104 J217 J338 J361 T3 T8 T10d T25 Idling switch Power assisted steering pressure switch Engine speed sender Throttle valve potentiometer Throttle valve positioner potentiometer ABS/ABS with EDL control unit Automatic gearbox control unit Throttle valve control unit Simos control unit, centre in plenum chamber 3-pin connector, near intake manifold 8-pin connector 10-pin connector, green, in protective housing for connectors, left in plenum chamber 25-pin connector, on control unit for ABS/ABS with EDL 47-pin connector, control unit for ABS with EDL/TCS/ESP 68-pin connector 80-pin connector Throttle valve positioner
A122 0,5 ws 0,35 or/br
A121 0,5 sw 0,35 or/sw
T10d/3
0,5 or/br 0,35 or/br 104 T47/20 T25/10
T10d/2 J
0,5 or/sw 0,35 or/sw 104 T47/19 T25/11
J
J 217
T68/3 T80/29
217 T68/25
J
T80/31
J 361
T80/75 T80/74 0,5 li/ge T80/63 0,5 ws T80/56 0,5 ge
T47 T68 T80 V60
220
A121
0,5 ge
T80/14 0,5 li/br
T80/24
T80/66 1,0 li
T80/59
T80/69
0,5 gn/li
1,0 li/ws
0,5 ws
0,5 li/sw
33
A122
Earth connection (sender earth), in engine wiring harness Connection (high bus), in dash panel wiring harness Connection (low bus), in dash panel wiring harness For vehicles with manual gearbox only gearbox only For vehicles with automatic
0,5 li/ro
T3/1
T3/2
T3/3
2 T8/1 M T8/2 T8/3 T8/5 T8/4 T8/8
F88
1
G 28 J 338 V 60 F 60
T8/7 0,5 br/bl
G 69
G 88
c
220
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
56 97-24671
43
44
45
46
47
48
49
50
51
52
53
54
55
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 65/6
Simos control unit, knock sensor, injectors
G61 J361 N30 N31 N32 N33 S232 T3a T10a Knock sensor I Simos control unit, centre in plenum chamber Injector, cylinder 1 Injector, cylinder 2 Injector, cylinder 3 Injector, cylinder 4 Fuse in fuse holder 3-pin connector, near intake manifold 10-pin connector, in cable channel left in engine compartment T80 80-pin connector Connection -3- (87), in dash panel wiring harness D95 Connection (injectors), in engine compartment wiring harness D102 Connection -2-, in engine compartment wiring harness
A101
T10/7
0,5 gn
T10/8
0,5 bl/ro
T80/8
T80/10
J 361
T80/68 0,5 gr 85 T80/73 1,0 li T80/80 T80/58 T80/65
T80/67 1,0 sw
Compressor switchoff Air conditioner "ready" connection
1,0 li/gn
1,0 li/ro
1,0 li/bl
4,0 bl 0,5 sw 0,5 bl 32
S232
10A 32a
T3a/3 T3a/1 T3a/2
A101
1,5 ro/li
N 30
1,5 ro/li 2
N 31
2
N 32
2
N 33
2
G 61
T10a/5
1,0 ro/li D102
1
1
1
1
1,0 ro/li
1,0 ro/li
1,0 ro/li
1,0 ro/li D95
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
57
58
59
60
61
62
63
64
65
66
67
68
69
70 97-24672
Edition 04.99
Golf/Bora
31 a 16/85 4 20 18/C 22/50 24/TK 19/86 21/31 17/30
Current flow diagram
No. 65/7
Simos control unit, Lambda probe, air mass meter, activated charcoal filter system, intake manifold change-over valve, fuel pump relay
Lambda probe Air mass meter Fuel pump relay Airbag control unit, behind lower console Simos control unit, centre in plenum chamber Activated charcoal filter system solenoid valve I Intake manifold change-over valve 4-pin connector, in protective housing in rear of engine compartment T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T50 50-pin connector T80 80-pin connector Connection (speed signal), in dash panel wiring harness A125 Connection (crash signal), in dash panel wiring harness E30 Connection (87a), in engine wiring harness
A27
J 17
23/87 d
S3/6 0,5 li/ws
S3/4
S3/5 0,5 li/ws
S3/2 1,5 ro/sw
S3/1 0,5 br/ge
S3/3 0,5 sw
S2/5
G39 G70 J17 J234 J361 N80 N156 T4b
A125 0,5 li/ws
12
105
20
A27
e f
0,35 bl/ws
0,35 gn/br
T10/3
T10/6
0,5 bl/ws
T10/9
0,5 gn/br T80/6
234 T50/34 T80/4
J
J 361
T80/26 T80/27 1,0 br/sw T80/13 1,0 bl T80/12 T80/9
T80/20
T80/25 1,0 br
T80/15 1,0 li/ro
T80/64 0,5 ro/ge
1,0 sw
1,0 br/bl
1,0 li/gn
T4b/3 T4b/4
1,0 gr 1,0 sw
T4b/2
1,0 ws
1
2
4
2
2
N 80 G39
1,0 ws 3 1,0 bl/ge
N 156
1 1,0 ge/sw
G70
1 1,0 bl/ge
T4b/1
1,5 ws E30 71 72 73 74 75 76 77 78 79 80 81 82 83 84 97-24673 88 g
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
Current flow diagram
No. 65/8
Fuel pump, fuel gauge sender, coolant shortage indicator sender
Fuel gauge sender Fuel pump (pre-supply pump) Coolant shortage indicator sender Fuse in fuse holder Fuse in fuse holder Fuse in fuse holder 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment G G6 G32 S228 S234 S243 T6
d 504 4,0 bl e f h A99 j 4,0 bl 4,0 bl 4,0 bl 0,35 li/sw 0,35 br/ws 0,35 li/ro i e f
135 269 504
Earth connection -2-, in dash panel wiring harness Earth connection (sender earth) -1-, in dash panel wiring harness Screw connection -1- (87F), on relay plate
43 64
34
28
S243 S234
10A 43a 2,5 bl/ge 10A 34a 1,0 ge/sw
S228
15A 28a 1,5 bl/ro
121
126
0,35 br/ws
0,35 br/ws
Connection -1- (87), in dash panel wiring harness A100 Connection -2- (87), in dash panel wiring harness E30 Connection (87a), in engine wiring harness
A99
A100 1,0 ge/sw 1,0 ge/sw
269 0,5 br/ws 1,0 br/ws 0,5 br/ws
T6/5
T6/6
T10a/6
1 3
T10a/9
0,5 br/ws 1
1,0 ge/sw
G6
83
M 4 2
G
39
G 32
2
1,5 br
g 85 86
E30 87 88 89 90
135 91 92 93 94 95 96 97 98 97-24674
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
Current flow diagram
No. 65/9
Dash panel insert, optical and acoustic oil pressure warning, speedometer sender, coolant temperature/coolant shortage warning lamp, alternator warning lamp
Oil pressure switch Speedometer sender (Hall sender on gearbox) Buzzer Control unit with display in dash panel insert Alternator warning lamp Oil pressure warning lamp Coolant temperature/coolant shortage warning lamp S7 Fuse in relay plate fuse box T10a 10-pin connector, in cable channel left in engine compartment T32 32-pin connector, blue
A13
B163
F1 G22 H3 J285 K2 K3 K28
e f h i j 22 2,5 sw 0,35 gn A13 0,35 gn/sw 0,35 br/ge 0,35 gn 0,35 li/ro 0,35 br/ws 3 0,35 bl
e f h
0,5 br/ge
Connection (door contact switch) , in dash panel wiring harness Positive connection -1- (15), in interior wiring harness
7
T10a/10
T10a/1
75
T32/21
T32/10
T32/28
T32/22
T32/7
T32/12
S7
7a
10A
K2 J285
0,5 ws/bl 0,5 gn/sw
1,0 sw/gn
B163
K3 T10a/
H3
K 28
2 1,0 sw/ws 1 2
G22
3
F1
1,0 br
21
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
104 105 106 107 108 109 110 111 112 97-24675
99
100
101
102
103
Edition 04.99
Golf/Bora
Current flow diagram
No. 65/10
Dash panel insert, coolant temperature gauge, fuel gauge, rev. counter, speedometer, multi-function indicator, ambient temperature display
Multifunction display callup button Multifunction display, memory switch Fuel gauge Coolant temperature gauge Rev. counter Ambient temperature sensor Speedometer Multifunction display Control unit with display in dash panel insert Reserve fuel warning lamp 6-pin connector 12-pin connector, connection for Climatronic only T16 16-pin connector, in centre of dash panel, self-diagnosis connection T32 32-pin connector, blue T32a 32-pin connector, green Connection (speed signal), in dash panel wiring harness A76 Connection (diagnosis wire K), in dash panel wiring harness
A27
E 86
f g i 0,35 bl/ws 0,35 li/sw 0,35 gn/br 0,35 bl/ws 0,5 gr/ws T6e/1 A27 T16/7
E 109
T6e/2 T6e/4 T6e/3
39 0,35 li
T12a/10
30 0,35 gr/ws 0,35 gr/ws
A76
0,35 bl/gn
0,35 bl
0,35 bl/gr
E86 E109 G1 G3 G5 G17 G21 J119 J285 K105 T6e T12a
0,35 br/ws
96
T32/8
T32/5
T32/11
T32/3
W T32a/5
K T32/25
T32a/ 24
T32a/ 23
T32a/25
G3
G1 J285
Engine speed signal from engine control unit Fuel consumption signal from engine control unit, for MFI only
K105 G5 G21
T32a/26 0,35 br/ge 1 94 2
J119
T32a/32 0,35 gn/ws
G17
0,35 br/ws
31
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
113
114
115
116
117
118
119
120
121
122
123
124
125
126 97-24676
Edition 04.99