Text preview for : 1,8l Motronic (AGN)1.pdf part of vw golf /bora /jetta 2001 original electric wiring harnas
Back to : bora.part1.rar | Home
Golf/Bora
Current flow diagram
No. 66/1
1.8 ltr./92 kW Motronic, engine code AGN,
from August 1998
For alternatives to relay and fuse positions as well as multi-pin connector wiring-see "Fitting locations" section. Relay locations on 13 position additional relay carrier, above relay plate:
Fuse colours 30 A green 25 A white 20 A yellow 15 A blue 10 A red 7.5 A brown 5 A beige 3 A lilac
Relay locations on relay plate:
2 4
X contact relief relay (18) Fuel pump relay (409)
9714163
Note: The number in brackets behind the part designation denotes the control number on the housing.
Edition 04.99
Golf/Bora
31
Current flow diagram
Alternator, starter
31 a
No. 66/2
Battery Starter Alternator Voltage regulator Ignition/starter switch X contact relief relay Starter inhibitor and reversing light relay Fuse -2- (30) in battery fuse holder Fuse -4- (30) in battery fuse holder Fuse -5- (30) in battery fuse holder 2-pin connector, near starter (on vehicles not fitted with air conditioner) T4 4-pin connector, near starter (on vehicles fitted with air conditioner) T6 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10d 10-pin connector, green, in protective housing for connectors, left in plenum chamber
500
9 3
5/31
J 59
2 7/30 b
S1/1
500
502
0,5 br
16,0 ro
6,0 ro
A B C C1 D J59 J226 S163 S176 S177 T2e
D /50b
16,0 sw 2,5 ro/sw 5 139 4 2 A41 0,5 ro/sw
102
1,5 ro/sw
S177 S176 S163
110A 110A 50A
J 226 /6 J 226 /8
Screw connection -1- (30), on relay plate Screw connection -1- (30a), on relay plate Positive (+) connection (50), in dash panel wiring harness For vehicles with manual gearbox only
0,5 ro/sw 2,5 ro/sw
0,35 bl
T10d/5
0,5 br/ro
2,5 ro/sw
502 A41
T4/2 T2e/2
0,5 bl
T4/1 T2e/1
0,5 br/ro
A /+
A /+
35,0 sw
T6/3
2,5 ro/sw
For vehicles with automatic gearbox only
L
Z G
DFM
30
50
C B C1
M
81 1 2 3 4 5 6 7 8 9 10 11 12 13 14 97-27459
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 66/3
Motronic control unit, ignition system
D Ignition/starter switch J220 Motronic control unit, centre in plenum chamber N152 Ignition transformer P Spark plug connector Q Flame plug S10 Fuse in relay plate fuse box S229 Fuse in fuse holder T4a 4-pin connector T6 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector
10
b S1/1 501
0,5 br
6,0 ro A32 2,5 ro 6,0 ro 1,5 ro/li 1,5 sw/li 1,5 sw/li A104 1,5 sw/li 1,0 ro/li
T6/4
1,0 ro/gn 10a 29a
T10a/8
T6/1
T80/1 T80/3
Earth point, in plenum chamber Earth point, next to steering column Earth connection -1-, in dash panel wiring harness Earth connection -1-, in engine compartment wiring harness Screw connection -2- (30), on relay plate
42 81 85 501
D /30
1,0 ro 81 A98
S10
10A 10 1,5 sw
S229
15A 29
D /15
2,5 sw
J 220
T80/71 0,5 gn/br T80/78 0,5 gn/ge
A2 4,0 br 0,5 sw 2,5 sw
T4a/2
N 152
T4a/1
T4a/3
104
129 1,0 br
128
T4a/4 2,5 br
Positive (+) connection (15), in dash panel wiring harness A32 Positive connection (30), in dash panel wiring harness A98 Positive connection -4- (30), in dash panel wiring harness A104 Positive connection -2- (15), in dash panel wiring harness
A2
85 2,5 br
P Q
T10a/7
2,5 br 42 15 16 17 18 19 20 21 10 22 23 24 25 26 27 28 97-24760
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 66/4
Motronic control unit, coolant temperature sender, Hall sender
G2 G40 G62 J220 Coolant temperature sender Hall sender Coolant temperature sender Motronic control unit, centre in plenum chamber T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector
220
D101
Earth connection (sender earth), in engine wiring harness Connection -1-, in engine compartment wiring harness
J 220
T80/19 W 0,5 gr/ws T80/18 0,5 gn/ws T80/62 0,5 li/ro T80/76 0,5 li/ge T80/53 0,5 bl
Fuel consumption signal from engine control unit, for MFI only
141 0,35 li
T10/1
0,35 gr/ws
T10/2
0,35 gn/ws
T10a/4
0,5 li
147
154
50
2
3
4
G62
1 0,5 li/ro 0,5 li/ro
G2
1 0,5 br/bl 2 0,5 br/ws
G40
3 0,5 br/bl
122 D101 220 c
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
29
30
31
32
33
34
35
36
37
38
39
40
41
42 97-24761
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 66/5
Motronic control unit, throttle vale control part, engine speed sensor, power steering pressure switch
F60 F88 G28 G69 G88 J220 J338 T3 T8 T80 V60 Idling switch Power assisted steering pressure switch Engine speed sender Throttle valve potentiometer Throttle valve positioner potentiometer Motronic control unit, centre in plenum chamber Throttle valve control unit 3-pin connector, near intake manifold 8-pin connector 80-pin connector Throttle valve positioner
J 220
T80/14 0,5 gn/ws T80/49 T80/66 1,0 li T80/59 T80/69 T80/75 T80/74 0,5 li/ge T80/63 0,5 ws T80/56 0,5 ge
0,5 br/ws
1,0 li/ws
0,5 ws
0,5 li/sw
0,5 sw 34
0,5 li/ro
T3/1
T3/2
T3/3
2
T8/1 M
T8/2
T8/3
T8/5
T8/4
T8/8
F88
1
G 28 J 338 V 60 F 60
T8/7 0,5 br/bl
G 69
G 88
c
c
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
43
44
45
46
47
48
49
50
51
52
53
54
55
56 97-24762
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 66/6
Motronic control unit, knock sensor I, knock sensor II
G61 Knock sensor I G66 Knock sensor II J220 Motronic control unit, centre in plenum chamber T3a 3-pin connector, near intake manifold T3b 3-pin connector, near intake manifold T10d 10-pin connector, green, in protective housing for connectors, left in plenum chamber T80 80-pin connector
220
Earth connection (sender earth), in engine wiring harness
J 220
T80/67 1,0 br/bl T80/68 0,5 gr T80/60 0,5 gn/ge T80/43 0,5 ws/ro T80/9
0,5 ws/ro
0,5 sw
0,5 bl
0,5 sw
0,5 br/ws
T10d/ T10d/4
1 148
T3a/3 T3a/1 T3a/2
T3b/3 T3b/1 T3b/2
G 61
G 66
c
220
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
69 70 97-24763
57
58
59
60
61
62
63
64
65
66
67
68
Edition 04.99
Golf/Bora
31 a
Current flow diagram
Control unit for motronic
31 a
No. 66/7
J104 ABS/ABS with EDL control unit J217 Automatic gearbox control unit J220 Motronic control unit, centre in plenum chamber T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T10d 10-pin connector, green, in protective housing for connectors, left in plenum chamber T25 25-pin connector, on control unit for ABS/ABS with EDL T47 47-pin connector, control unit for ABS with EDL/TCS/ESP T68 68-pin connector T80 80-pin connector
10
Earth point, in plenum chamber Connection (high bus), in dash panel wiring harness Connection (low bus), in dash panel wiring harness Compressor switch-off Connection compressor readiness
J 220
T80/29 0,5 or/br T80/41 0,5 or/sw 2,5 br T80/2 T80/8 0,5 gn T80/10 0,5 bl/ro
A121 A122
J 217
T68/3 0,5 or/br 104 T47/20 T25/10
217 T68/25
J
217 T68/12
J
For vehicles with automatic gearbox only
J
0,5 or/sw
104 T47/19 T25/11
J
0,5 gn
T10d/3
0,5 ws
0,35 or/br 0,5 sw
T10d/2
0,35 or/sw
T10/7
T10/8
A122
A121
10 71 72 73 74 75 76 77 78 79 80 81 82 83 84 97-24764
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 66/8
Motronic control unit, injectors, air mass meter
G70 Air mass meter J220 Motronic control unit, centre in plenum chamber N30 Injector, cylinder 1 N31 Injector, cylinder 2 N32 Injector, cylinder 3 N33 Injector, cylinder 4 S232 Fuse in fuse holder T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector Connection -3- (87), in dash panel wiring harness D95 Connection (injectors), in engine compartment wiring harness E30 Connection (87a), in engine wiring harness
A101
J 220
T80/73 113 1,0 li T80/80 1,0 li/gn T80/58 1,0 li/ro T80/65 1,0 li/bl T80/13 1,0 bl T80/12 T80/40 T80/11
1,0 br/bl
1,0 br/bl
1,0 li/ro
4,0 bl 32
S232
10A 32a 1,5 ro/li A101 1,5 ro/li 2 2 2 2 5 3 1 4
N 30
1 1
N 31
1
N 32
1
N 33
2
T10a/5
1,0 ro/li
G70
1,0 ro/li
1,0 ro/li
1,0 ro/li
1,0 ro/li D95
1,0 bl/ge
E30 85 86 87 88 89 90 91 92 93 94 95 96 97 98 97-24765
d
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a 16/85 4 20 18/C 22/50 24/TK 19/86 21/31 17/30
Current flow diagram
No. 66/9
Motronic control unit, Lambda probe, activated charcoal filter system, intake manifold change-over valve, camshaft timing adjustment valve, fuel pump relay
J 17
23/87 e
S3/6 0,5 li/ws
S3/4
S3/5 0,5 li/ws
S3/2 1,5 ro/sw
S3/1 0,5 br/ge
S3/3 0,5 sw
S2/5
A125 0,5 li/ws
12
133
20
A27
f g
0,35 bl/ws
0,35 gn/br
T10/3
T10/6
0,5 bl/ws
T10/9
0,5 gn/br T80/6
234 T50/34 T80/4
J
G39 Lambda probe J17 Fuel pump relay J220 Motronic control unit, centre in plenum chamber J234 Airbag control unit, down behind console N80 Activated charcoal filter system solenoid valve I N156 Intake manifold change-over valve N205 Camshaft adjustment valve -1T4b 4-pin connector, in protective housing in rear of engine compartment T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T50 50-pin connector T80 80-pin connector Connection (speed signal), in dash panel wiring harness A125 Connection (crash signal), in dash panel wiring harness E29 Connection, in engine wiring harness
A27
J 220
T80/26 T80/27 1,0 br/sw T80/15 1,0 li/ro
T80/20
T80/25 1,0 br
T80/55 1,0 li/ge
T80/64 0,5 ro/ge
1,0 sw
T4b/3 T4b/4
1,0 br 1,0 sw
T4b/2
1,0 ws
2
2
2
N 80 G39
1,0 ws 1 1,0 bl/ge 1 1,0 ge/sw
N 205
1 1,0 ge/sw
N 156
T4b/1
1,5 bl/ro d 99 100 101 102 103 104 105 106 107 108 109 110 111 112 97-24766 E29 h d
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
Current flow diagram
No. 66/10
Fuel pump, fuel gauge sender, coolant shortage indicator sender
Fuel gauge sender Fuel pump (pre-supply pump) Coolant shortage indicator sender Fuse in fuse holder Fuse in fuse holder Fuse in fuse holder 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment G G6 G32 S228 S234 S243 T6
e 504 4,0 bl f g i A99 k 4,0 bl 4,0 bl 4,0 bl 0,35 li/sw 0,35 br/ws 0,35 li/ro j f g
135 269 504
Earth connection -2-, in dash panel wiring harness Earth connection (sender earth) -1-, in dash panel wiring harness Screw connection -1- (87F), on relay plate
34 85
43
28
S234
10A 34a 1,0 ge/sw
S243
10A 43a 2,5 bl/ge
S228
15A 28a 1,5 bl/ro
149
154
0,35 br/ws
0,35 br/ws
Connection -1- (87), in dash panel wiring harness A100 Connection -2- (87), in dash panel wiring harness E29 Connection, in engine wiring harness
A99 E30
Connection (87a), in engine wiring harness
A100 1,0 ge/sw 1,0 ge/sw
269 0,5 br/ws 1,0 br/ws 0,5 br/ws
T6/6
T10a/ T6/5
6 1 3
T10a/9
0,5 br/ws 1
1,0 ge/sw
G6
M 4 2
G
41
G 32
2
1,5 br h d 113 114 115 116 E29 E30 117 118 135 119 120 121 122 123 124 125 126 97-24767
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
Current flow diagram
No. 66/11
Dash panel insert, optical and acoustic oil pressure warning, speedometer sender, coolant temperature/coolant shortage warning lamp, alternator warning lamp
Oil pressure switch Speedometer sender (Hall sender on gearbox) Buzzer Control unit with display in dash panel insert Alternator warning lamp Oil pressure warning lamp Coolant temperature/coolant shortage warning lamp S7 Fuse in relay plate fuse box T10a 10-pin connector, in cable channel left in engine compartment T32 32-pin connector, blue
A13
B163
F1 G22 H3 J285 K2 K3 K28
f g i j k 22 2,5 sw 0,35 gn A13 0,35 gn/sw 0,35 br/ge 0,35 gn 0,35 li/ro 0,35 br/ws 3 0,35 bl
f g i
0,5 br/ge
Connection (door contact switch) , in dash panel wiring harness Positive connection -1- (15), in interior wiring harness
7
T10a/10
T10a/1
103
T32/21
T32/10
T32/28
T32/22
T32/7
T32/12
S7
7a
10A
K2 J285
0,5 ws/bl 0,5 gn/sw
1,0 sw/gn
B163
K3 T10a/
H3
K 28
2 1,0 sw/ws 1 2
G22
3
F1
1,0 br
21
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
132 133 134 135 136 137 138 139 140 97-24768
127
128
129
130
131
Edition 04.99
Golf/Bora
Current flow diagram
No. 66/12
Dash panel insert, coolant temperature gauge, fuel gauge, rev. counter, speedometer, multi-function indicator, ambient temperature display
Multifunction display callup button Multifunction display, memory switch Fuel gauge Coolant temperature gauge Rev. counter Ambient temperature sensor Speedometer Multifunction display Control unit with display in dash panel insert Reserve fuel warning lamp 6-pin connector 12-pin connector, connection for Climatronic only T16 16-pin connector, in centre of dash panel, self-diagnosis connection T32 32-pin connector, blue T32a 32-pin connector, green Connection (speed signal), in dash panel wiring harness A76 Connection (diagnosis wire K), in dash panel wiring harness
A27
E 86
f g i 0,35 bl/ws 0,35 li/sw 0,35 gn/br 0,35 bl/ws A27 T16/ 13 0,5 ws/ro T16/7 0,5 gr/ws T6e/1
E 109
T6e/2 T6e/4 T6e/3
41 0,35 li
T12a/10
29 0,35 gr/ws
69 0,35 gr/ws
A76
0,35 bl/gn
0,35 bl
0,35 bl/gr
E86 E109 G1 G3 G5 G17 G21 J119 J285 K105 T6e T12a
0,35 br/ws
124
T32/8
T32/5
T32/11
T32/3
W T32a/5
K T32/25
T32a/ 24
T32a/ 23
T32a/25
G3
G1 J285
Engine speed signal from engine control unit Fuel consumption signal from engine control unit, for MFI only
K105 G5 G21
T32a/26 0,35 br/ge 1 122 2
J119
T32a/32 0,35 gn/ws
G17
0,35 br/ws
31
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
141
142
143
144
145
146
147
148
149
150
151
152
153
154 97-24769
Edition 04.99