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Golf/Bora
Current flow diagram
No. 6/1
1.9 ltr./50 kW Naturally aspirated diesel engine, engine code AGP,
from October 1997
1.9 ltr./50 kW Naturally aspirated diesel engine, engine code AQM,
from October 1998
For alternatives to relay and fuse positions as well as multi-pin connector wiring-see "Fitting locations" section. Relay locations on 13 position additional relay carrier, above relay plate:
Fuse colours 30 A green 25 A white 20 A yellow 15 A blue 10 A red 7..5 A brown 5 A beige 3 A lilac
12
Ralay (109)
Relay locations on relay plate:
2 4
X contact relief relay (18) Glow plugs relay (103)
9714163
Note: The number in brackets behind the part designation denotes the control number on the housing.
Edition 12.99
Golf/Bora
Current flow diagram
Alternator, starter
31 a
No. 6/2
A B C C1 D J59 S162 S163 S176 S177 T2e T4 T6
500
9 3
5/31
J 59
2 7/30 b
D /50
500
502
16,0 ro 1,0 bl 126 A17 0,35 bl 0,5 bl 25,0 sw 5 167 166 0,35 bl 0,5 br/ro 92 6,0 ro 1 4
6,0 ro
Battery Starter Alternator Voltage regulator Ignition/starter switch X contact relief relay Fuse -1- (30) in battery fuse holder Fuse -2- (30) in battery fuse holder Fuse -4- (30) in battery fuse holder Fuse -5- (30) in battery fuse holder 2-pin connector, near starter (on vehicles not fitted with air conditioner) 4-pin connector, near starter (on vehicles fitted with air conditioner) 6-pin connector, brown, in protective housing for connectors, left in plenum chamber Screw connection -1- (30), on relay plate Screw connection -1- (30a), on relay plate Connection (61), in dash panel wiring harness (discontinued for vehicles from May 1998) For vehicles from May 1998
2
S177 S162 S176 S163
110A 50A 110A 50A
D /50b
2,5 ro/sw
502 A17
qq
T4/2 T2e/2
0,5 bl
For vehicles up to after April 1998
T4/1 T2e/1
0,5 br/ro
A /+
A /+
35,0 sw
T6/3
2,5 ro/sw
D+
B+ G
W
30
50
C B C1
M
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
13 14 97-26674
1
2
3
4
5
6
7
8
9
10
11
12
Edition 12.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 6/3
Diesel direct injection system control unit, kickdown switch, idling switch, accelerator pedal position sender, engine glow plugs
D Ignition/starter switch J248 Diesel direct injection system control unit, centre in plenum chamber J317 Terminal 30 voltage supply relay above central electrics Q6 Glow plugs (engine) S229 Fuse in fuse holder T2 2-pin connector T10a 10-pin connector, in cable channel left in engine compartment T10h 10-pin connector, blue, in protective housing for connectors, left in plenum chamber T80 80-pin connector
42
b S1/1 504 501
c
0,5 br
4,0 ro/ws
4,0 ro/ws
6,0 ro
6,0 ro A104 1,5 sw/li 6,0 ro 2,5 ro 1,5 sw/li d
A32
134 2,5 bl 0,5 bl/ge
T10h/8
0,5 bl/ge
117
T10a/8
Earth point, next to steering column Earth connection -1- , in dash panel wiring harness Screw connection -2- (30), on relay plate Screw connection -1- (87F), on relay plate
29a
6/87
9/85
T80/33
D /30
S229
10A 29 1,5 sw
D /15
2/30
81
J 317
J 248
501 504 A2
T2/1
T2/2
2,5 sw
2,5 ro
81 4,0 br 2,5 sw 2,5 sw 2,5 ro
A98 2,5 sw
A2
143
Positive (+) connection (15), in dash panel wiring harness A32 Positive connection (30), in dash panel wiring harness A98 Positive connection -4- (30), in dash panel wiring harness A104 Positive connection -2- (15), in dash panel wiring harness
Q6
42 15 16 17 18 19 20 21 22 23 24 25 26 27 28 97-26675
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
Edition 12.99
Golf/Bora
31 a 17/30 19/86
Current flow diagram
No. 6/4
Diesel direct injection system control unit, glow plug relay, fuel temperature sender, quantity adjuster, modulating piston movement sender
G81 G149 J52 J248 N146 T6 T10 T10f T80
A104
e 21 4 23/87 16/85 18 20 22 24
J 52
c
S2/5
S3/6
S3/5
S3/4
S3/2
S3/1
0,5 li/ws d A104 1,0 sw/li
T10/3
0,5 li/ws
Fuel temperature sender Modulating piston movement sender Glow plug relay Diesel direct injection system control unit, centre in plenum chamber Metering adjuster 6-pin connector, brown, in protective housing for connectors, left in plenum chamber 10-pin connector, orange, in protective housing for connectors, left in plenum chamber 10-pin connector, on front of engine 80-pin connector
T6/1
T80/47
J 248
T80/56 T80/57 T80/64 T80/66 T80/59 T80/80
T80/42
T80/76
T80/53
T80/18
T80/2
T80/28
Positive connection -2- (15), in dash panel wiring harness D74 Connection (86), in engine compartment wiring harness F25 Connection -1-, in disel direct injection system wiring harness
0,5 br/bl
0,5 ge/bl
0,5 li/sw
0,5 gr/gn
0,5 ws/gn
1,0 br/ro
1,0 br/ro
1,0 br/ro
0,5 gn/ws
1,5 ro/li
1,5 ro/li
Fuel consumption signal from engine control unit, multi-function indicator only
F25 1,0 br/ro
T10/2
0,35 gn/ws
129 1,5 ro/li
T10f/
4
T10f/
7
T10f/
1
T10f/
2
T10f/
3
T10f/
6
169
T6/4
1,5 ro/li D74
G 81
G 149
N 146 T10f/5
1,5 ro/li 130
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
29
30
31
32
33
34
35
36
37
38
39
40
41
42 97-26676
Edition 12.99
Golf/Bora
e
Current flow diagram
No. 6/5
Control unit for Diesel direct injection system, kickdown switch, ldling switch, accelerator position sender
F8 F60 G79 J248 Kick-down switch Idling switch Accelerator position sender Diesel direct injection system control unit, centre in plenum chamber 6-pin connector, behind dash panel wiring harness, left 6-pin connector 10-pin connector, blue, in protective housing for connectors, left in plenum chamber 80-pin connector
e
T6a T16b T10h T80
220
Earth connection (sender earth), in engine wiring harness
J 248
T80/12 T80/8 T80/23 T80/11 T80/24 T80/12 0,5 gr/bl 0,5 gr/ws 0,5 gr/ro 0,5 ge/gn 0,5 ws/bl 0,5 gr/bl T80/8 0,5 gr/ws T80/23 0,5 gr/ro T80/11 0,5 ge/gn T80/24 0,5 ws/bl
qq
For vehicles from May 1998 For vehicles up to April 1998
T10h/ T10h/ T10h/ T10h/ T10h/ T10h/
1 1,0 br/bl 0,5 ge 0,5 gr/bl 5 0,5 gr/ws 6 0,5 gr/ro 4 0,5 ge/gn 3 0,5 bl 2 1,0 br/bl
T10h/ T10h/ T10h/ T10h/ T10h/ T10h/
1 1,0 br/bl 0,5 gr/bl 6 0,5 gr/ws 2 0,5 gr/ro 4 0,5 ge/gn 3 0,5 ws/bl 5
T6a/6 T6a/4 T6a/5 T6a/3 T6a/2 T6a/1
0,5 ge 0,5 gr 0,5 gn 0,5 br 0,5 rs 0,5 ws
T6b/6
T6b/5
T6b/1
T6b/3
T6b/2
T6b/4
F 60
220
F8
G 79
F 60
F8
G 79
f
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
43
44
45
46
47
48
49
50
51
52
53
54
55
56 97-26677
Edition 12.99
Golf/Bora
e
Current flow diagram
No. 6/6
Diesel direct injection system control unit, coolant temperature sender, intake manifold pressure sender, commencement of injection valve, intake manifold flap motor
G2 G62 G70 G71 G72 J248 Coolant temperature sender Coolant temperature sender Air mass meter Intake manifold pressure sender Intake manifold temperature sender Diesel direct injection system control unit, centre in plenum chamber Commencement of injection valve 4-pin connector, in cable channel left in engine compartment 10-pin connector, in cable channel left in engine compartment 10-pin connector, on front of engine 80-pin connector Intake manifold flap motor
e
N108 T4a T10a T10f T80 V157
T80/3 T80/79
J 248
T80/25 T80/13 T80/54 T80/70 T80/49
1,0 br/bl
0,5 gr/gn
0,5 bl/br
0,5 br/gn
158 0,35 li
0,5 sw/li
0,5 ro/bl
1,0 br/sw
Earth connection -1-, in engine compartment wiring harness 220 Earth connection (sender earth), in engine wiring harness E30 Connection (87a), in engine wiring harness
85
T10a/4
0,5 li
T4a/4
T4a/3
0,5 li/gn
T10f/9
1
1
4
3
2
1
G 62 G 72
2 3 2
G2
M 1 4
V157
2
N108 T10f/10
1,0 ro/ws
133
0,5 br/bl
0,5 br/ws
1,0 br
1,0 ro/ws
1,0 ro/ws
f
220
137 85 E30 65 66 67 68 69 70 97-26678
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
57
58
59
60
61
62
63
64
Edition 12.99
Golf/Bora
e
Current flow diagram
No. 6/7
Diesel direct injection system control unit, engine speed sender, needle lift sender
e
G28 G80 J104 J248
T
0,5 gn
10/7
T
0,5 bl/ro
10/8
A121 0,5 sw 0,35 or/sw
A122 0,5 ws 0,35 or/br
T2a T3 T4a T10
T10d/2
0,5 or/sw 104 T47/19 T25/11
T10d/3 J
0,5 or/br 104 T47/20 T25/10
J
T10d T25 T47
T4a/2
T80/16 T80/48 T80/68
T4a/1 J 248
T80/71 T80/75
T80
T80/67 T80/69 T80/62 T80/55
Engine speed sender Needle lift sender ABS with EDL control unit Diesel direct injection system control unit, centre in plenum chamber 2-pin connector, on front of engine 3-pin connector, on front of engine 4-pin connector, in cable channel left in engine compartment 10-pin connector, orange, in protective housing for connectors, in plenum chamber, left 10-pin connector, green, in protective housing for connectors, left in plenum chamber 25-pin connector, on control unit for ABS/ABS with EDL 47-pin connector, control unit for ABS with EDL/TCS/ESP 80-pin connector
200
A121 A122
0,5 ws
0,5 ge
0,5 gr
0,5 bl
1,0 br/ge
0,5 sw
Earth connection (screening), in engine compartment wiring harness Connection (high bus), in dash panel wiring harness Connection (low bus), in dash panel wiring harness Air conditioning system connection
0,5 sw
T3/3
T3/2
T3/1
T2a/1 T2a/2
G 28
G 80
200
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
79 80 81 82 83 84 97-26679
71
72
73
74
75
76
77
78
Edition 12.99
Golf/Bora
e
Current flow diagram
No. 6/8
Diesel direct injection system control unit, heater element (crankcase breather), exhaust gas recirculation valve, fuel cut off valve
J248 Diesel direct injection system control unit, left in engine compartment N18 Exhaust gas recirculation valve N75 Charge pressure control solenoid valve N79 Heater element (crankcase breather) N109 Fuel shutoff valve T10 10-pin connector, orange, in protective housing for connectors, in plenum chamber, left T10d 10-pin connector, green, in protective housing for connectors, left in plenum chamber T10f 10-pin connector, on front of engine T80 80-pin connector
131
e
J 248
T80/29 T80/77 T80/45 W 0,5 gr/ws T80/41 0,5 ro/bl 1,0 sw/ws 0,5 bl/gn 0,5 br/ro 0,5 br/ro 2,5 br/ro 2,5 br/ro T80/22 T80/1 T80/27
608
Earth connection -2-, in engine compartment wiring harness Earth point, in centre of plenum chamber For vehicles with coolant heater elements only only
For vehicles without coolant heater elements
T10f/8
T10/1 T10d/8
0,35 gr/ws 0,35 bl/gn
T10d/5
0,5 br/ro 113
1,0 bl/ge 171 173 6
2
1
N 18
1
N 109
N 79
2
1,0 ge/sw
2,5 br/ro
1,5 br/ro
132 608 85 86 87 88 89 90 91 92 93 94 95 96 97
131
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
98 97-26680
Edition 12.99
Golf/Bora
e
Current flow diagram
No. 6/9
Diesel direct injection system control unit, cruise control system (CCS), clutch pedal switch
Cruise control system switch Cruise control system (CCS) button (Set) Clutch pedal switch Diesel direct injection system control unit, left in engine compartment 10-pin connector, green, in protective housing for connectors, left in plenum chamber 10-pin connector, black, in protective housing for connectors, left in plenum chamber 10-pin connector, next to steering column 80-pin connector
e
E45 E227 F36 J248 T10d T10e T10s T80
A155
Connection -2- (86), in dash panel wiring harness For vehicles with CCS only
J 248
T80/19 T80/37 T80/35 T80/21 T80/10 T80/46
0,5 sw/ws
0,5 gn
0,5 ws
0,5 bl/gr
141
0,5 ro
0,5 ws/ro
T10e/3
0,35 sw/ge 0,35 sw/ge
T10e/ T10e/ T10e/
8 9 1 0,35 ws 0,35 bl 0,35 sw/bl
T10e/2
0,35 ro/ge
T10d/4
T10s/ T10s/
7 4
T10s/ T10s/ T10s/ T10s/
5 2 6 3
1,0 ws/ro
2 3201
E45
E227
F36
1
127
1,0 bl/ge
1,0 bl/ge
A155 99 100 101 102 103 104 105 106 107 108 109 110 111 112 97-26681
g
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
Edition 12.99
Golf/Bora
e
Current flow diagram
No. 6/10
Control unit for Diesel direct injection system, coolant heater elements, brake pedal switch for CCS diesel direct injection system, brake light switch, high and low heat output relay
F Brake light switch F47 Cruise cont. sys. brake pedal switch (diesel direct inj. system) J248 Diesel direct injection system control unit, left in engine compartment J359 Low heat output relay, in protective housting in engine compartment, left, control number (53) J360 High heat output relay, in protective housting in engine compartment, left, control number (100) Q7 Coolant heating elements S13 Fuse in relay plate fuse box T6 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10 10-pin connector, orange, in protective housing for connectors, in plenum chamber, left T10e 10-pin connector, black, in protective housing for connectors, left in plenum chamber T80 80-pin connector
A18 A27
e
A27
h i
0,35 bl/ws
0,35 gn/br
114 1,0 bl/ge
D50 4,0 ro 4,0 ro 6,0 ro
T10/6
0,5 bl/ws T80/51
T10/9
0,5 gn/br T80/6
1,0 bl/ge
8 11/30
J 248 J 359
T80/20 19 T80/34 T80/17
4/86
2/30
13/86
J 360
6/85 8/87 15/85 17/87
T80/9 96 1,0 bl/ge 121 1,0 bl/ge 13 0,5 ws/ge
6,0 ro
1,0 ro/sw
0,5 sw/br
0,5 sw/bl
2,5 sw
0,5 sw/br
4,0 sw
Connection (54), in dash panel wiring harness
T6/6
1,0 bl/ge
T10e/5
1,0 ws/ge
S13
10A 13a 1,0 ro/br
T10e/4
1,0 ro/sw 2,5 sw 2,5 sw
D98
Connection (speed signal), in dash panel wiring harness A155 Connection -2- (86), in dash panel wiring harness D50 Positive connection (30), in engine compartment wiring harness D98 Connection (glow plugs), in engine compartment wiring harness
3
1
For vehicles with coolant heater elements only
F 47
2 1,0 bl/ge 4 1,0 ro/sw
F
Q7
g 113 114 115
A155 116 117 118
A18 119 120 121 122 123 124 125 126 97-26682
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
Edition 12.99
Golf/Bora
e
Current flow diagram
No. 6/11
Fuel gauge sender, coolant shortage indicator sender
G G32 S232 S234 S243 T6 Fuel gauge sender Coolant shortage indicator sender Fuse in fuse holder Fuse in fuse holder Fuse in fuse holder 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment
S3/3
0,5 bl h i j A71 l 1,5 bl 1,5 bl 1,5 bl 2,5 bl 0,35 li/sw 0,35 br/ws 0,35 li/ro k h i
Earth connection (sender earth) -1-, in dash panel wiring harness A71 Connection (86), in dash panel wiring harness
269
A100 B168
43
32
34
Connection -2- (87), in dash panel wiring harness Connection (56b), in interior wiring harness
S243
10A 43a 1,0 bl/ge
S232
15A 32a 1,5 ro/li
S234
10A 34a 1,0 ge/sw
25
175
180
0,35 br/ws
0,35 br/ws
B168 1,5 ro/li 1,5 ro/li 1,0 ge/sw
A100 1,0 ge/sw
269 0,5 br/ws 1,0 br/ws 0,5 br/ws
110
40
T10a/5
1,5 ro/li
T6/5
1,0 ge/sw
T10a/6
T10a/9
0,5 br/ws 1 1
1,0 ro/ws
34
85
70 2
G
62
G 32
2
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
140 97-26683
127
128
129
130
131
132
133
134
135
136
137
138
139
Edition 12.99
Golf/Bora
Current flow diagram
No. 6/12
Dash panel insert, oil pressure switch, speedometer sender
Oil pressure switch Speedometer sender (Hall sender on gearbox) Control unit with display in dash panel insert Oil pressure warning lamp Fuse in relay plate fuse box Fuse in relay plate fuse box Fuse in relay plate fuse box 10-pin connector, in cable channel left in engine compartment T32 32-pin connector, blue F1 G22 J285 K3 S2 S5 S7 T10a
h i j k l 22 2,5 sw 503
h i j k l
179 503
Earth connection, in left headlight wiring harness Screw connection (75x), on relay plate Earth point, in centre of plenum chamber
10,0 sw/ge
0,35 gn
0,35 gn/sw
0,35 gn
608 A1
5
7
2
T10a/10
T10a/1
Positive (+) connection (30a), in dash panel wiring harness A20 Connection (15a), in dash panel wiring harness
T32/10 T32/28
S5
5a
7,5A
S7
7a
10A
S2
2a
B163
10A
Positive connection -1- (15), in interior wiring harness For vehicles from May 1998 Discontinued for vehicles from May 1998
J285
0,5 sw/bl A20 0,35 sw/bl 1,0 sw/gn A1 1,0 sw/ws 0,5 ws/bl 0,5 gn/sw
qq
K3 T10a/
1,0 sw/gn
2 1,0 sw/ws 1 2
109
B163
G22
3
F1
2,5 br 608 141 142 143 144 2,5 br 179 145 146
1,0 br
T10a/7
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
150 151 152 153 154 97-26684
147
148
149
Edition 12.99
Golf/Bora
Current flow diagram
No. 6/13
Dash panel insert, coolant temperature/coolant shortage display/indicator, fuel gauge, rev. counter, speedometer, alternator warning lamp
Fuel gauge sender Coolant temperature gauge Rev. counter Speedometer Buzzer Control unit with display in dash panel insert Alternator warning lamp Warning lamp for coolant temperature/coolant shortage K105 Reserve fuel warning lamp T12a 12-pin connector, connection for Climatronic only T32 32-pin connector, blue
A27
G1 G3 G5 G21 H3 J285 K2 K28
h i j k l 62 0,35 gn/br 0,35 bl/ws 0,35 bl/ws
A27
T12a/10
2
4
0,35 li/ro
0,35 br/ws
0,35 li
0,35 li/sw
0,35 bl
0,35 bl
Connection (speed signal), in dash panel wiring harness Engine speed signal from engine control unit For vehicles from May 1998 For vehicles up to April 1998
T32/22
T32/7
T32/8
T32/5
T32/11
T32/3
T32/12
qq
G3
G1 J285
K2
K 28
K105 G5 G21
H3
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
155 156 157 158 159 160 161 162 163 164 165 166 167 168 97-26685
Edition 12.99
Golf/Bora
Current flow diagram
No. 6/14
Dash panel insert, multifunction indicator, ambient temperature indicator, selfdiagnosis connection, glow period warning lamp
Multifunction display callup button Multifunction display, memory switch Ambient temperature sensor Multifunction display Control unit with display in dash panel insert Glow period warning lamp 6-pin connector 16-pin connector, in centre of dash panel, self-diagnosis connection T32 32-pin connector, blue T32a 32-pin connector, green
A76
E 86
T16/7 0,5 gr/ws T6e/1
E 109
T6e/2 T6e/4 T6e/3
E86 E109 G17 J119 J285 K29 T6e T16
38 0,35 gn/ws
89
90
A76
0,35 bl/gn
0,35 bl
0,35 bl/gr
0,35 br/ws
Connection (diagnosis wire K), in dash panel wiring harness Fuel consumption signal from engine control unit, multi-function indicator only
0,35 gr/ws
0,35 bl/gn
0,35 gr/ws
139
T32a/32
W T32a/5
T32/13
K T32/25
T32a/ 24
T32a/ 23
T32a/25
K 29 J285
J119
T32a/26 0,35 br/ge 1 137 2
G17
0,35 br/ws
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
178 179 180 181 182 97-26686
169
170
171
172
173
174
175
176
177
Edition 12.99