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$75.00
The M&R
M&R Printing Equipment, Inc.
www.mrprint.com
Toll Free 1-800-736-6431
International +847-967-4461
040105MS_C1_081505FL
Part No. MAN-PERFORMER
i
IMPORTANT!
IMPORTANT!
The product described in this publication may employ hazardous voltages or might cre-
ate other conditions that could, through misuse, inattention, or lack of understanding,
result in personal injury, or damage to the product or to other equipment. It is imperative,
therefore, that personnel involved in the installation, maintenance, or use of this product
understand the operation of the product and the contents of this publication.
This document is based on information available at the time of its publication. While
efforts have been made to be accurate, the information contained herein does not pur-
port to cover all details or variations in hardware, software, features or specifications, nor
to provide for every possible contingency in connection with installation, operation and
maintenance. Features may be described herein which are not present in all variations of
this product. M&R Printing Equipment, Inc. assumes no obligation of notice to holders of
this document with respect to changes subsequently made.
M&R Printing Equipment, Inc. makes no representation or warranty, expressed, implied
or statutory with respect to, and assumes no responsibility for the accuracy, complete-
ness, sufficiency or usefulness of the information contained herein. No warranties of mer-
chantability or fitness for purpose shall apply.
A publication of M&R Printing Equipment, Inc. All information contained herein is derived in part from proprietary and
patent data of M&R Printing Equipment, Inc. This publication may not be reproduced, copied, or transmitted in any form
without prior permission from M&R Printing Equipment, Inc. Printed in the U.S.A. All Rights Reserved. 2004.
The information listed below will prove helpful when ordering replacement parts,
requesting service or repairs. Please fill in the following information. The Model
No., Serial No., Schematic No. and Machine No. are all located on the
Manufacturers Rating Plate mounted to the equipment. Should you have any
questions regarding this information, please do not hesitate to contact our
Equipment Service Department at 1 (800) 736-6431 during normal business
hours. International customers please call +847-967-4461.
Product Name:
Model No.
Serial No.
Schematic No.
Machine No.
Date of Installation:
Installed By:
Introduction
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Valued Customer,
Thank you and congratulations on your purchase of your new M&R Performer semi-automatic Textile
Screen Printing System.
The M&R Performer has set the industry standard for affordable, high performance automatic textile
screen printing. Designed for quick set-ups and high volume production, the M&R Performer is loaded
with time saving, cost cutting features. Incorporating a sophisticated servo-driven index system to
insure accurate, consistently smooth index cycles, even at the highest possible production speeds, the
M&R Performer delivers a full 20" x 28" print area.
A thorough understanding of the operation and maintenance of your new M&R Performer will insure
maximum production rates and a long service life for your investment. This Operator's Manual is pro-
vided to help guide you, and your employees, in the proper procedures for set-up, operation and pre-
ventive maintenance of your new M&R Performer.
Should you have any questions regarding the operation or maintenance of your new M&R Performer,
M&R's world wide Technical Service and Support Network is available to you during regular business
hours (8:30am - 5:00pm C.S.T.) at 1 (800) 736-6431, International customers please call +847-967-
4461 or, on week ends or holidays, call our 24 hour Emergency Service Hotline at 1 (630) 462-4715 for
technical support 24 hours a day, seven days a week.
On behalf of all of us here at M&R, thank you for selecting us as your equipment supplier.
Michael J. Sweers
Director of Technical Services
M&R Printing Equipment, Inc.
Table of
Disclaimer
Contents Model Description
Introduction
Safety Precautions................................................1
Safety Precautions and Specifications........................................................5
Specifications Screen Frame & Image Size..................................9
Installation Instructions.......................................11
Set-Up and Tri-Loc Pre-Registration System.........................13
Operation Set Up Instructions/Central Off-Contact.............19
Operator Controls................................................21
E150 Operator Interface......................................27
E 300 Operator Interface.....................................49
Preventive Maintenance Procedures...................71
Maintenance and Recommended Spare Parts List.........................93
Troubleshooting Pallet Leveling Procedure....................................99
Proximity Switch Location.................................103
Index Lift Cylinder Cushion Adj.........................106
Relay Location...................................................107
Alarm Messages on E 300 Operator Interface..109
Troubleshooting Procedure...............................111
Frequency Drive................................................115
Servo Amplifier Alarm List.................................121
Replacement Parts............................................123
Replacement Parts and Warranty Information........................................
Warranty Information
Glossary
Glossary and Electrical Schematics
Electrical Schematics
Safety Precautions
SAFETY PRECAUTIONS This equipment must be used only for the defined purpose
as described in the Operator's Manual, and must be main-
FUNDAMENTAL SAFETY INSTRUCTIONS: tained in perfect running condition in accordance with
Please read all information regarding safety precautions described Safety Regulations.
as presented in the Operator's Manual. Conditions which may compromise operator safety must be
The fundamental requirement to assure safe and trouble- identified and corrected immediately.
free operation of this equipment, is a thorough understand-
ing of the safety information contained in this Operator's Defined Purpose:
Manual. The M&R Performer is specifically designed to apply (print)
This Operator's Manual includes important instructions to screen printed textile inks on textile substrates. Any other
assure safe operation of this equipment. This Operator's use of the equipment which does not meet the Defined
Manual, and especially the safety instructions as described Purpose as described above is not permitted.
there-in, must be observed by everyone who will operate In accordance with the Defined Purpose of this equipment,
this equipment. In addition to the safety instructions and it is necessary to observe all instructions as outlined in the
regulations described in this Operator's Manual, rules and Operator's Manual and to perform the preventive mainte-
regulations of the equipment owners place of business nance procedures as described in the manual.
must also be observed.
Guarantee and Liability:
Obligation of the Equipment Operator: In principle, our general terms of sale and delivery are valid
The equipment Operator is obliged to guarantee that only and these are at the Operator's disposal. Guarantee and lia-
staff who are acquainted with the fundamental regulations bility claims for persons or property damage are excluded if
according to workers protection and accident prevention, they originate for one or more of the following reasons.
and, are completely knowledgeable in the operation of this
equipment have fully read the Safety Chapter and the 1. A non-defined use of the equipment
Warning Instructions of this manual, and understand the 2. Improper installation or use of the equipment
instructions as they relate to operation of this equipment. 3. Operation of the equipment with defective safety
Equipment Operators must be continually evaluated to devices
assure that they fully understand the operation of this 4. Non-Observance of instructions as described in the
equipment. Operator's Manual for transportation, storage, instal-
lation, operation, maintenance, set-up and take-
Obligation of Personnel: down of the equipment.
Every person that will be engaged in the operation of this 5. Modification of the equipment.
equipment must comply with the following before operation 6. Failure to replace worn or defective parts of the
of the equipment is to begin. equipment.
1. Observe the fundamental regulations of worker's pro- 7. Defective repairs made to the equipment.
tection and accident prevention. 8. Dangerous conditions which are a result of the
2. Read the Safety Chapter and Warning Instructions of improper use of the equipment.
this Operator's Manual and confirm by signature that they
understand the instructions as described in the manual. Description of Safety Symbols and
Instructions:
Dangerous Situations during Operation of the
Equipment: This symbol signifies or alerts the
The M&R Performer has been designed and constructed in equipment operator of conditions
accordance with safety standards as described by or areas of the equipment which
Nationally Recognized Testing Laboratories, such as present imminent danger to the
Underwriters Laboratories in the United States, and the health of the equipment Operator.
European Economic Community (CE) Standards and Non-observance of these
Directives. However, it is possible that dangerous condi- instructions has serious health
tions which can cause serious injury or loss of life for the DANGER! consequences, and can lead to
user or third persons, or damage to the equipment or prop- highly dangerous injuries.
erty could occur.
M&R Printing Equipment, Inc. - Glen Ellyn, Illinois 1
Safety Precautions
This symbol signifies a possible 1. The equipment is shut down.
imminent danger for life and health 2. The electrical power has been dis-connected from the
of persons and equipment equipment.
Operators. 3. In case of delivery of partial components, the Operator
Non-observance of these must install safety devices in accordance with regula-
instructions can have serious tions.
health consequences and can
WARNING! lead to highly dangerous injuries. Exploratory Safety Measures:
The Operator's Manual must be kept on or near the equip-
ment at all times. All safety and danger notices must be kept
This symbol signifies a possible in readable condition at all times.
danger.
Non-observance of these Training of Equipment Operator's
instructions can lead to light Only properly trained Operators may run the equipment.
injuries or damage to the equip- The competence of personnel who are to operate, maintain,
ment or property. set-up and shut down the equipment must be confirmed.
CAUTION! Unskilled staff may work with the equipment only when
supervised by experienced equipment Operators.
This symbol gives important
Equipment Control System:
Never make any modifications to software.
i
instructions for the proper use of
the equipment.Non-observance Only experienced Operators may actuate the control sys-
of these instructions can lead to tem.
equipment failure.
Safety Measures during Normal Operation:
Operate the equipment only if all safety devices are fully
IMPORTANT! operational.
Before starting the equipment, check to be sure no-one will
be endangered by the operation of the equipment.
Check the equipment and safety devices at least once per
This symbol is used to describe shift for external or visible damage.
operating tips or especially useful
information. Danger by Electrical Energy:
This information will enable the
Operator to use all equipment Work on the electrical system must
functions for optimal perfor- be carried out by qualified person-
OPERATING mance. nel only.
Check the electrical equipment
TIP! regularly for any sign of defect or
loose connections.
Organizational Measures: Electrical enclosures must be kept
Equipment operators are responsible to provide personal securely locked at all times.
protection when operating this equipment. All safety Only authorized personnel with a
DANGER!
devices must be checked each day before operation of the key are allowed access to electrical
equipment can begin. enclosures.
Safety Devices: Danger by Pneumatic Energy:
Before beginning operation of the equipment, all safety Only personnel with experience with pneumatic power sys-
appliances must be checked for proper operation. tems may work with pneumatic components or assemblies.
Safety devices may only be removed after..... Before starting any work on pneumatic components or
assemblies, the compressed air supply must be com-
pletely drained from the equipment to prevent any oper-
ation of pneumatic controls or assemblies.
2 M&R Printing Equipment, Inc. - Glen Ellyn, Illinois
Safety Precautions
All pneumatic piping and/or hoses must be checked at reg- 2. Safety guards have been provided to protect the opera-
ular intervals for signs of wear or failure. tor from all moving parts. Please do not remove these
Safety Guards any time the equipment is in operation.
Maintenance & Trouble Shooting:
Preventive maintenance must be performed at regular inter- 3. This Operator's Manual includes information regarding
vals as described in the Operator's Manual. the proper preventative maintenance procedures. When
Equipment operator's must be informed before any preven- ever personnel are performing preventative maintenance
tive maintenance can be performed. procedures, be sure that all electrical and pneumatic
All power systems such as electrical, pneumatic, power is disconnected from the equipment, and that
hydraulic or mechanical must be dis-connected and disconnects are locked in the "OFF" position.
locked out before preventive maintenance may begin.
4. Never work on the table surface under the print stations
unless the power "ON/OFF" switch is placed in the "OFF"
Structural Modification of the Equipment:
position.
Modifications of equipment are specifically not allowed with
out written authorization from M&R Printing Equipment, Inc.
OPERATOR SAFETY INSTRUCTIONS -
All industrial equipment, including screen printing equip-
Cleaning of the equipment: ment, requires a combination of high electrical, pneumatic,
Clean away all ink or other contaminant's at the end of each hydraulic or mechanical power for operation. In addition,
day. automatic screen printing equipment, by its nature, expos-
es operators to parts and assemblies which operate at high
Equipment Noise: speeds and contain numerous moving parts. As with all
Under normal operating conditions as described under complex industrial equipment, care should be exercised to
Defined Purpose, this equipment will not produce sound carefully observe proper operating procedures and safety
above the level of 65 db. Depending on local conditions, a precautions.
higher continuous sound level may result that could lead to
hardness of hearing. In this case, the operational staff must Although every effort has been made to design and con-
wear appropriate safety clothing or protection. struct safe, dependable equipment, it is impossible to fore-
see all circumstances under which this equipment may be
CAUTION: The information con- utilized, or to anticipate all possible combinations of factors
tained in this Operator's Manual which may cause a hazardous condition or situation. It is
has been provided to eliminate therefore imperative that the equipment Operator, as well as
problems from occurring. Be sure all other personnel engaged in any phase of the set-up,
to read through this Operator's operation or preventative maintenance of this equipment
Manual fully before operating your consider safety first an important part of their job.
press.
CAUTION! There are numerous safety features The following general safety considerations are offered as
utilized in the operation of this an aid to users of M&R Printing Equipment to assist them
equipment. Please be sure you in becoming safety conscience.
know the location of these safety
devices and how they operate 1. READ THE OPERATOR'S MANUAL before attempting
before attempting to operate this to lift, move, operate or perform maintenance on any piece
equipment. of machinery. Become intimately familiar with all equipment
controls, their locations, their operation and their effect on
SAFETY FEATURES - equipment function. Keep this Operator's Manual in a clean
1. All equipment is provided with either a safety bar, foot location immediately adjacent to the equipment for a quick
switch, yellow safety cords, infrared safety beam, yellow and handy reference.
floor mats or hand switch to stop the equipment. Please
know the type on your equipment and its location and func- 2. BEFORE ATTEMPTING TO START THE EQUIPMENT
tion before operating. NEVER ATTEMPT TO BY-PASS OR inspect all areas around and adjacent to moving parts for
DEFEAT ANY SAFETY DEVICE OR APPLIANCE. IN THE possible obstructions: tools, rags, crating remnants etc. Be
EVENT THAT ANY OR ALL SAFETY DEVICES ARE NOT certain that all Safety Guards, covers, access doors etc., are
OPERATING OR FUNCTIONING PROPERLY, DO NOT properly installed prior to starting operation.
ATTEMPT TO OPERATE THIS EQUIPMENT!
M&R Printing Equipment, Inc. - Glen Ellyn, Illinois 3
Safety Precautions
3. PRACTICE GOOD HOUSEKEEPING: Maintain and area
adjacent to NOT ON the equipment for tool and color stor-
age. Clean up all spills and eliminate all potential trip points
from the operating areas around the equipment to prevent
slipping or falling into the working zone of the equipment.
Do not stand on equipment elements not intended for
this purpose. Maintain a maximum clear area around the
equipment for unobstructed movement of the Operator.
Perform Preventative Maintenance at the intervals specified
in this Operator's Manual.
4. AVOID WEARING LOOSE CLOTHING , long hair, neck
ties etc., when operating this equipment as these can easi-
ly become entangled in moving parts. Safety shoes are like-
wise recommended. Avoid horseplay around the equip-
ment.
5. DO NOT ATTEMPT to operate this equipment if you are
sick, excessively fatigued or under the influence of alcohol
or prescription drugs. Shut off the equipment immediately if
any malfunction occurs or appears imminent. Report any
unsafe equipment or condition promptly in order that cor-
rection can be made as soon as possible.
6. BY-STANDERS should stay well away from the equip-
ment so as not to distract the operator or accidentally move
a control element. Avoid talking to the operator while the
equipment is in operation.
7. WHEN CHANGING SET-UP, performing maintenance
work, cleaning the equipment etc., it is imperative that the
main electrical and pneumatic power supplies be discon-
nected to avoid accidental operation and possible resultant
injury. This is particularly important in the event more than
one person is involved in such duties.
8. A WRITTEN SAFETY PROGRAM should be installed by
all companies owning M&R Printing Equipment. This pro-
gram should cover inspection, maintenance and safety
training on the proper use of the machinery.
WARNING! DO NOT WORK
WITHIN THE INDEX TABLE
OPERATING AREA UNLESS ALL
SAFETY PRECAUTIONS HAVE
BEEN OBSERVED!
WARNING!
4 M&R Printing Equipment, Inc. - Glen Ellyn, Illinois
Specifications
SPECIFICATIONS PERFORMER
MODEL No. 8 COLOR 10 COLOR 12 COLOR
Maximum Image Size 20" x 28" (50 x 70 cm) 20" x 28" (50 x 70 cm) 20" x 28" (50 x 70 cm)
Maximum Frame O.D. 26" x 43" (66 x 109 cm) 26" x 43" (66 x 109 cm) 26" x 43" (66 x 109 cm)
Total Set-Up Diameter 17' (518 cm) 17' (518 cm) 21' (640 cm)
Compressed Air Req. 100 P.S.I. @ 21scfm 100 P.S.I. @ 21 scfm 100 P.S.I. @ 21 scfm
220 v, 3 ph, 37 Amps 50 Hz. 220 v, 3 ph, 41 Amps 50 Hz. 220 v, 3 ph, 45 Amps 50 Hz.
Electrical Requirements
380 v, 3 ph, 23 Amps 50 Hz. 380 v, 3 ph, 26 Amps 50 Hz. 380 v, 3 ph, 28 Amps 50 Hz.
Shipping Weight 7600 lbs. (3447 kg) 8100 lbs. (3674 kg) 10110 lbs. (4586 kg)
Standard Pallet Size 16" x 22" (40.6 x 55.8 cm) 16" x 22" (40.6 x 55.8 cm) 16" x 22" (40.6 x 55.8 cm)
The electrical specifications indicated are based on mathematical calculations which
assume ideal conditions exist for electrical supply line values, material used in the
i
IMPORTANT!
installation of electrical service and site preparation. Although every effort has been
made to provide accurate electrical specifications, M&R Printing Equipment, Inc., does
not assume any liability for damages, whether consequential or incidental, that may
result from the use of the indicated electrical specifications. M&R Printing Equipment,
Inc.,encourages the use of a licensed Electrician for the installation of electrical service
to this equipment. The equipment when installed must be electrically grounded in
accordance with local codes, or in the absence of local codes, with the National
Electrical Code ANSI/NFPA 70- Latest Edition.
M&R Printing Equipment, Inc. reserves the right to alter specifications in the manufac-
ture of its products.
M&R Printing Equipment, Inc. - Glen Ellyn, Illinois 5
Specifications
SPECIFICATIONS PERFORMER
MODEL No. 14 COLOR 16 COLOR 18 COLOR
Maximum Image Size 20" x 28" (50 x 70 cm) 20" x 28" (50 x 70 cm) 20" x 28" (50 x 70 cm)
Maximum Frame O.D. 26" x 43" (66 x 109 cm) 26" x 43" (66 x 109 cm) 26" x 43" (66 x 109 cm)
Total Set-Up Diameter 19' 6" (594 cm) 21' (640 cm) 22' 6" (686 cm)
Compressed Air Req. 100 P.S.I. @ 21 scfm 100 P.S.I. @ 21 scfm 100 P.S.I. @ 21 scfm
220 v, 3 ph, 50 Amps 50 Hz. 220 v, 3 ph, 54 Amps 50 Hz. 220 v, 3 ph, 58 Amps 50 Hz.
Electrical Requirements
380 v, 3 ph, 31 Amps 50 Hz. 380 v, 3 ph, 33 Amps 50 Hz. 380 v, 3 ph, 36 Amps 50 Hz.
Shipping Weight 8100 lbs. (3674 kg) 10110 lbs. (4586 kg) 12110 lbs. (5493 kg)
Standard Pallet Size 16" x 22" (40.6 x 55.8 cm) 16" x 22" (40.6 x 55.8 cm) 16" x 22" (40.6 x 55.8 cm)
The electrical specifications indicated are based on mathematical calculations which
assume ideal conditions exist for electrical supply line values, material used in the
i
IMPORTANT!
installation of electrical service and site preparation. Although every effort has been
made to provide accurate electrical specifications, M&R Printing Equipment, Inc., does
not assume any liability for damages, whether consequential or incidental, that may
result from the use of the indicated electrical specifications. M&R Printing Equipment,
Inc.,encourages the use of a licensed Electrician for the installation of electrical service
to this equipment. The equipment when installed must be electrically grounded in
accordance with local codes, or in the absence of local codes, with the National
Electrical Code ANSI/NFPA 70- Latest Edition.
M&R Printing Equipment, Inc. reserves the right to alter specifications in the manufac-
ture of its products.
6 M&R Printing Equipment, Inc. - Glen Ellyn, Illinois
Specifications
Figure 2 Typical Multiple Unit (Loop) Compressor-Chiller Layout
A clean, moisture free compressed air supply is essential for the contin-
ued operation of the M&R Performer press. We strongly recommend that
a refrigerated air chiller be installed in the compressed air supply line to
the Performer press to prevent moisture damage to pneumatic seals,
valves and air cylinders used in the operation of the print carriage (See
diagram above). Failure to use a refrigerated compressed air chiller with
this equipment may void the warranty for pneumatic components such as
CAUTION! air cylinders, valves and seals.
M&R Printing Equipment, Inc. - Glen Ellyn, Illinois 7
Specifications
Figure 1 Typical Compressor-Chiller Layout
A clean, moisture free compressed air supply is essential for the contin-
ued operation of the M&R Performer press. We strongly recommend that
a refrigerated air chiller be installed in the compressed air supply line to
the Performer press to prevent moisture damage to pneumatic seals,
valves and air cylinders used in the operation of the print carriage (See
diagram above). Failure to use a refrigerated compressed air chiller with
this equipment may void the warranty for pneumatic components such as
CAUTION! air cylinders, valves and seals.
8 M&R Printing Equipment, Inc. - Glen Ellyn, Illinois
Screen Frame & Image Size
NOTE: Although every effort has been made to provide accurate screen
frame specifications, M&R Printing Equipment, Inc. does not assume
any liability for damages, whether consequential or incidental that may
result from the use or misuse of the indicated specifications. M&R
Printing Equipment, Inc. reserves the right to alter specifications in the
manufacture of its products.
M&R Printing Equipment, Inc. - Glen Ellyn, Illinois 9
Screen Frame & Image Size
Use this chart to determine whether your existing screen frame can be used on the M&R Performer.
1. Locate where your frames width falls along the left side of the chart.
2. Now find where the frame length falls along the bottom of the chart.
As long as these two dimensions come together within the chart, the frame will fit on the press.
NOTE! 26" wide by 43" long is the maximum screen size when every print station is in use.
10 M&R Printing Equipment, Inc. - Glen Ellyn, Illinois
Installation
The M&R Performer requires installation by an M&R factory-