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$35.00
Cayenne Flash
Operator's Manual
M&R Printing Equipment, Inc.
www.mrprint.com
Toll Free 1-800-736-6431
International 1-630-858-6101
010803MS
Revision A Part No. MAN-CAYENNE
i
IMPORTANT!
IMPORTANT!
The product described in this publication may employ hazardous voltages or might cre-
ate other conditions that could, through misuse, inattention, or lack of understanding,
result in personal injury, or damage to the product or to other equipment. It is impera-
tive, therefore, that personnel involved in the installation, maintenance, or use of this
product understand the operation of the product and the contents of this publication.
This document is based on information available at the time of its publication. While
efforts have been made to be accurate, the information contained herein does not pur-
port to cover all details or variations in hardware, software, features or specifications,
nor to provide for every possible contingency in connection with installation, operation
and maintenance. Features may be described herein which are not present in all varia-
tions of this product. M&R Printing Equipment, Inc. (M&R) assumes no obligation of
notice to holders of this document with respect to changes subsequently made.
M&R makes no representation or warranty, expressed, implied or statutory with respect
to, and assumes no responsibility for the accuracy, completeness, sufficiency or use-
fulness of the information contained herein. No warranties of merchantability or fitness
for purpose shall apply.
A publication of M&R Printing Equipment, Inc. All information contained herein is derived in part from proprietary and
patent data of M&R Printing Equipment, Inc. This publication may not be reproduced, copied, or transmitted in any form
without prior permission from M&R Printing Equipment, Inc. Printed in the U.S.A. All Rights Reserved. 2002.
Revision A
The information listed below will prove helpful when ordering replacement parts,
requesting service or repairs. Please fill in the following information. The Model No.,
Serial No., Schematic No. and Machine No. are all located on the Manufacturers
Rating Plate mounted to the equipment. Should you have any questions regarding
this information, please do not hesitate to contact our Equipment Service
Department at 1-800-736-6431 during normal business hours.
Product Name:
Model No.
Serial No.
Schematic No.
Machine No.
Date of Installation:
Installed By:
Revision A
Revision A
Valued Customer,
Thank you and congratulations on your purchase of your new Cayenne Flash unit.
The Cayenne Flash is the ultimate flash cure system and the perfect companion for most M&R's auto-
matic textile presses. Designed to integrate flawlessly, Cayenne Flash uses state-of-the-art quartz
tubes for rapid flash curing during high-speed production. Cayenne Flash features digital temperature
controls, infrared substrate temperature monitoring, cooling fans, and instant-on technology. The unit
reverts to standby mode when the press is idle. The stand is sturdy, rugged, and fully portable, with
floor leveling pads for easy setup.
A thorough understanding of the operation and maintenance of your new Cayenne Flash will insure
maximum production rates and a long service life for your investment. This operator's manual is pro-
vided to help guide you, and your employees, in the proper procedures for set-up, operation and pre-
ventive maintenance of your new Cayenne Flash unit.
Should you have any questions regarding the operation or maintenance of your new Cayenne Flash,
M&R's world wide technical service and support network is available to you during regular business
hours (8:30 a.m. - 5:00 p.m. CST) at 1-800-736-6431, or, on weekends or holidays, call our 24-hour
Emergency Service Hotline at 1-630-462-4715 for technical support 24 hours a day, seven days a week.
On behalf of all of us here at M&R, thank you for selecting us as your equipment supplier.
Michael J. Sweers
Director of Technical Services
M&R Printing Equipment, Inc.
Revision A
Revision A
Cayenne Flash Unit
Table of
Contents Disclaimer
Model Description
Introduction
Safety Precautions and Safety Precautions . . . . . . . . . . . . . . . . . . . . . .1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . .4
Specifications Views of Cayenne Flash . . . . . . . . . . . . . . . . . .5
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . .6
Installation Procedures Installation Procedures . . . . . . . . . . . . . . . . . . .7
Controls and Operations . . . . . . . . . . . . . . . . . .13
Preventative Maintenance Procedures . . . . . . .16
Maintenance and Troubleshooting Procedures . . . . . . . . . . . . . . .17
Troubleshooting
Replacement Parts . . . . . . . . . . . . . . . . . . . . . .19
Replacement Parts Electrical Schematics
Warranty Information
Revision A
Revision A
Cayenne Flash Safety Precautions
FUNDAMENTAL SAFETY INSTRUCTIONS Conditions which may compromise operator safety must be
Please read all information regarding safety precautions identified and corrected immediately.
as presented in the operator's manual.
Defined Purpose
The fundamental requirement to assure safe and trouble-free The Cayenne Flash System is specifically designed to flash
operation of this equipment, is a thorough understanding of cure textile inks on textile substrates screen printed on M&R
the safety information contained in this operator's manual. textile printing systems. Any other use of the equipment
which does not meet the defined purpose as described
This operator's manual includes important instructions to above is not permitted.
assure safe operation of this equipment. This operator's
manual, and especially the safety instructions as described In accordance with the defined purpose of this equipment,
there-in, must be observed by everyone who will operate it is necessary to observe all instructions as outlined in the
this equipment. In addition to the safety instructions and operator's manual and to perform the preventive mainte-
regulations described in this operator's manual, rules and nance procedures as described in the manual.
regulations of the equipment owners place of business
must also be observed. Guarantee and Liability
In principle, our general terms of sale and delivery are valid
Obligation of the Equipment Operator and these are at the operator's disposal. Guarantee and lia-
The equipment operator is obliged to guarantee that only bility claims for persons or property damage are excluded if
staff who are acquainted with the fundamental regulations they originate for one or more of the following reasons.
according to workers protection and accident prevention,
and, are completely knowledgeable in the operation of this 1. A non-defined use of the equipment
equipment have fully read the safety chapter and the 2. Improper installation or use of the equipment
Warning Instructions of this manual, and understand the 3. Operation of the equipment with defective safety devices
instructions as they relate to operation of this equipment. 4. Non-observance of instructions as described in the oper-
ator's manual for transportation, storage, installation,
Equipment operators must be continually evaluated to operation, maintenance, set-up and take-down of the
assure that they fully understand the operation of this equipment.
equipment. 5. Modification of the equipment.
6. Failure to replace worn or defective parts of the equipment.
Obligation of Personnel 7. Defective repairs made to the equipment.
Every person that will be engaged in the operation of this 8. Dangerous conditions which are a result of the improper
equipment must comply with the following before operation use of the equipment
of the equipment is to begin.
Description of Safety Symbols and
1. Observe the fundamental regulations of worker's protec- Instructions
tion and accident prevention. This symbol signifies or alerts the
equipment operator of conditions or
2. Read the Safety Chapter and Warning Instructions of this areas of the equipment which present
operator's manual and confirm by signature that they imminent danger to the health of the
understand the instructions as described in the manual. equipment operator. Non-observance
of these instructions has serious
Dangerous Situations during Operation of the health consequences, and can lead
Equipment DANGER! to highly dangerous injuries.
The Cayenne Flash System has been designed and con-
structed in accordance with safety standards as described This symbol signifies a possible immi-
by Nationally Recognized Testing Laboratories, such as nent danger for life and health of per-
Underwriters Laboratories in the United States, and CEN- sons and equipment operators. Non-
ELEC and the European Economic Community (CE) observance of these instructions
Standards and Directives. However, it is possible that dan- can have serious health conse-
gerous conditions which can cause serious injury or loss of quences and can lead to highly dan-
life for the user or third persons, or damage to the equip- gerous injuries.
ment or property could occur. This equipment must be used WARNING!
only for the defined purpose as described in the operator's
manual, and must be maintained in perfect running condi-
tion in accordance with described safety regulations.
Revision A Glen Ellyn, Illinois 1
Safety Precautions Cayenne Flash
This symbol signifies a possible dan- Equipment Control System
ger. Non-observance of these Never make any modifications to software. Only experi-
instructions can lead to light enced operators may actuate the control system.
injuries or damage to the equip-
ment or property.
Safety Measures during Normal Operation
Operate the equipment only if all safety devices are fully
CAUTION! operational. Before starting the equipment, check to be sure
no-one will be endangered by the operation of the equip-
ment. Check the equipment and safety devices at least
This symbol gives important instructions
once per shift for external or visible damage.
i
for the proper use of the equipment.
Non-observance of these instructions
can lead to equipment failure. Danger by Electrical Energy
Work on the electrical system must be carried out by qual-
ified personnel only. Check the electrical equipment regu-
larly for any sign of defect or loose connections. Electrical
IMPORTANT!
enclosures must be kept securely locked at all times. Only
authorized personnel with a key are allowed access to
This symbol is used to describe oper- electrical enclosures.
ating tips or especially useful informa-
tion. This information will enable the Maintenance and Troubleshooting
operator to use all equipment func- Preventive maintenance must be
tions for optimal performance. performed at regular intervals as
described in the operator's manual.
Equipment operator's must be
OPERATING informed before any preventive
TIP! maintenance can be performed. All
electrical must be disconnected
Organizational Measures and locked out before preventive
DANGER! maintenance may begin.
Equipment operators are responsible to provide personal
protection when operating this equipment. All safety
devices must be checked each day before operation of the
equipment can begin. Structural Modification of the Equipment
Modifications of equipment are specifically not allowed with
Safety Devices out written authorization from M&R.
Before beginning operation of the equipment, all safety
appliances must be checked for proper operation. Safety Cleaning of the Equipment
devices may only be removed after: Clean away all ink or other contaminants at the end of
each day.
1. The equipment is shut down.
2. The electrical power has been disconnected from the CAUTION: The information con-
equipment. tained in this operator's manual has
3. In case of delivery of partial components, the opera- been provided to eliminate prob-
tor must install safety devices in accordance with lems from occurring. Be sure to
regulations. read through this operator's manual
fully before operating your press.
Exploratory Safety Measures
The operator's manual must be kept on or near the equip-
CAUTION!
ment at all times. All safety and danger notices must be kept
in readable condition at all times. There are numerous safety features utilized in the operation
of this equipment. Please be sure you know the location of
Training of Equipment Operators these safety devices and how they operate before attempt-
ing to operate this equipment.
Only properly trained operators may run the equipment. The
competence of personnel who are to operate, maintain, set-
up and shut down the equipment must be confirmed.
Unskilled staff may work with the equipment only when
supervised by experienced equipment operators.
2 Glen Ellyn, Illinois Revision A
Cayenne Flash Safety Precautions
Safety Features 3. Do not attempt to operate this equipment if you are sick,
Safety guards have been provided to protect the opera- excessively fatigued or under the influence of alcohol or
tor from all moving and heat producing parts. Please do prescription drugs. Shut off the equipment immediately if
not remove these safety guards any time the equipment any malfunction occurs or appears imminent. Report any
is in operation. unsafe equipment or condition promptly in order that cor-
rection can be made as soon as possible.
This operator's manual includes information regarding the
proper preventative maintenance procedures. When ever 4. When changing setup performing maintenance work,
personnel are performing preventative maintenance pro- cleaning the equipment etc., it is imperative that the main
cedures, be sure that all electrical power is disconnected electrical power supply be disconnected to avoid acciden-
from the equipment, and that disconnects are locked in tal operation and possible resultant injury. This is particular-
the off position. ly important in the event more than one person is involved
in such duties.
Operator Safety Instructions
All industrial equipment, including screen printing equip-
ment, requires a combination of high electrical, pneumat-
ic, hydraulic or mechanical power for operation. In addi-
tion, automatic screen printing equipment, by its nature,
exposes operators to parts and assemblies which operate
at high speeds and contain numerous moving parts. As
with all complex industrial equipment, care should be
exercised to carefully observe proper operating proce-
dures and safety precautions.
Although every effort has been made to design and con-
struct safe, dependable equipment, it is impossible to fore-
see all circumstances under which this equipment may be
utilized, or to anticipate all possible combinations of factors
which may cause a hazardous condition or situation. It is
therefore imperative that the equipment operator, as well as
all other personnel engaged in any phase of the set-up,
operation or preventative maintenance of this equipment
consider safety first an important part of their job.
The following general safety considerations are offered
as an aid to users of M&R equipment to assist them in
becoming safety conscience.
1. Read the operator's manual before attempting to lift,
move, operate or perform maintenance on any piece of
machinery. Become intimately familiar with all equipment
controls, their locations, their operation and their effect on
equipment function. Keep this operator's manual in a clean
location immediately adjacent to the equipment for a quick
and handy reference.
2. Before attempting to start the equipment inspect all areas
around and adjacent to moving parts for possible obstruc-
tions: tools, rags, crating remnants etc. Be certain that all
safety guards, covers, access doors etc., are properly
installed prior to starting operation.
Revision A Glen Ellyn, Illinois 3
Specifications Cayenne Flash
Size Electrical Requirements Size Electrical Requirements
18" x 18" 208/230VAC, 3 phase, 31/34 amps, 11.1 watts 24" x 30" 208/230VAC, 3 phase, 42/43 amps, 11.1 watts
240VAC, 3 phase, 35 amps, 12.8 watts 240VAC, 3 phase, 48 amps, 12.8 watts
380VAC, 3 phase, 18 amps, 12.5 watts 380VAC, 3 phase, 25 amps, 12.5 watts
415VAC, 3 phase, 20 amps, 14.3 watts 415VAC, 3 phase, 27 amps, 14.3 watts
480VAC, 3 phase, 16 amps, 16.6 watts 480VAC, 3 phase, 23 amps, 16.6 watts
18" x 22" 208/230VAC, 3 phase, 31/34 amps, 11.1 watts 24" x 36" 208/230VAC, 3 phase, 50/53 amps, 11.1 watts
240VAC, 3 phase, 35 amps, 12.8 watts 240VAC, 3 phase, 55 amps, 12.8 watts
380VAC, 3 phase, 18 amps, 12.5 watts 380VAC, 3 phase, 28 amps, 12.5 watts
415VAC, 3 phase, 20 amps, 14.3 watts 415VAC, 3 phase, 31 amps, 14.3 watts
480VAC, 3 phase, 18 amps, 16.6 watts 480VAC, 3 phase, 27 amps, 16.6 watts
22" x 24" 208/230VAC, 3 phase, 31/34 amps, 11.1 watts 38"x48"T 208/230VAC, 3 phase, 85/94 amps, 11.1 watts
240VAC, 3 phase, 35 amps, 12.8 watts 240VAC, 3 phase, 97 amps, 12.8 watts
380VAC, 3 phase, 18 amps, 12.5 watts 380VAC, 3 phase, 52 amps, 12.5 watts
415VAC, 3 phase, 20 amps, 14.3 watts 415VAC, 3 phase, 56 amps, 14.3 watts
480VAC, 3 phase, 16 amps, 16.6 watts 480VAC, 3 phase, 49 amps, 16.6 watts
22" x 24" 208/230VAC, 3 phase, 34/37 amps, 11.1 watts 40" x 32" 208/230VAC, 3 phase, 86/94 amps, 11.1 watts
240VAC, 3 phase, 38 amps, 12.8 watts 240VAC, 3 phase, 98 amps, 12.8 watts
380VAC, 3 phase, 20 amps, 12.5 watts 380VAC, 3 phase, 52 amps, 12.5 watts
415VAC, 3 phase, 22 amps, 14.3 watts 415VAC, 3 phase, 57 amps, 14.3 watts
480VAC, 3 phase, 19 amps, 16.6 watts 480VAC, 3 phase, 50 amps, 16.6 watts
22" x 30" 208/230VAC, 3 phase, 39/43 amps, 11.1 watts 40"x36"T 208/230VAC, 3 phase, 74/82 amps, 11.1 watts
240VAC, 3 phase, 45 amps, 12.8 watts 240VAC, 3 phase, 85 amps, 12.8 watts
380VAC, 3 phase, 24 amps, 12.5 watts 380VAC, 3 phase, 47 amps, 12.5 watts
415VAC, 3 phase, 26 amps, 14.3 watts 415VAC, 3 phase, 51 amps, 14.3 watts
480VAC, 3 phase, 23 amps, 16.6 watts 480VAC, 3 phase, 43 amps, 16.6 watts
22" x 36" 208/230VAC, 3 phase, 50/56 amps, 11.1 watts 40" x 36" 208/230VAC, 3 phase, 87/94 amps, 11.1 watts
240VAC, 3 phase, 58 amps, 12.8 watts 240VAC, 3 phase, 99 amps, 12.8 watts
380VAC, 3 phase, 30 amps, 12.5 watts 380VAC, 3 phase, 53 amps, 12.5 watts
415VAC, 3 phase, 33 amps, 14.3 watts 415VAC, 3 phase, 58 amps, 14.3 watts
480VAC, 3 phase, 28 amps, 16.6 watts 480VAC, 3 phase, 50 amps, 16.6 watts
NOTE: Indicated wattage represents total electrical consumption in kw.
The electrical specifications indicated are based on mathematical calculations which assume ideal conditions
exist for electrical supply line values, material used in the installation of electrical service and site preparation.
i
IMPORTANT
Although every effort has been made to provide accurate electrical specifications, M&R does not assume any lia-
bility for damages, whether consequential or incidental, that may result from the use of the indicated electrical
specifications. M&R encourages the use of a licensed Electrician for the installation of electrical service to this
equipment. The equipment when installed must be electrically grounded in accordance with local codes, or in the
absence of local codes, with the National Electrical Code ANSI/NFPA 70- Latest Edition.
M&R reserves the right to alter specifications in the manufacture of its products.
4 Glen Ellyn, Illinois Revision A
Cayenne Flash Side Views of Unit
Front of unit. Back of unit.
Right side of unit. Left side of unit.
Revision A Glen Ellyn, Illinois 5
Required Tools Cayenne Flash
Recommended Spare Parts
Quantity Description Part No.
3 Quartz heating elements Order by model
4 Air filter elements 1009012
1 2-Position toggle switch 1010011
1 2-Pole toggle switch 1010007
2 Red neon indictor lights 1013000
1 Temperature controller 1012178
1 Idec timer 1022016A
1 2-Pole Idec relay 24VAC 1011084
1 2-Pole Idec relay socket 1011006
1 4-Pole Idec relay 24VAC 1011079A
1 SCR power controller 1011061
2 Current sensor 1024000
1 Solid State Relay 75 amp 1011205
Recommended Hand Tools
1 - Set standard size Allen wrenches
1 - Standard blade screw driver
1 - Standard Phillips screw driver
1 - 10" adjustable wrench
1 - Set open end wrenches
1 - Volt/Ohm meter (multi-tester)
1 - Wire stripper/solderless terminal crimping tool
1 - 9" torpedo level
6 Glen Ellyn, Illinois Revision A
Cayenne Flash Installation Procedures
The Cayenne Flash unit is shipped in one crate, ready for Unlock the front frame holder assembly on the print head
installation. Carefully uncrate the Cayenne Flash unit and and secure it in the locked upright position.
examine it for any signs of damage which may have occurred
in transit. M&R is not responsible for any damage which
occurs in transit. Should you discover any damage to the
unit after delivery to you, contact the freight forwarder imme-
diately to file a damaged goods claim. Additionally, contact
M&R's Customer Service department at 1-630-858-6101 so
that replacement parts may be identified and ordered.
The crate contains the Cayenne Flash unit, one carton which
contains the quartz heating elements, and one carton which
contains the signal cable and required assembly hardware. If
the Cayenne Flash unit is to be installed on an M&R press
which is not pre-wired for integration into the presses PLC
system, then an additional carton will be enclosed which Move the Cayenne Flash into position using the chassis
contains the remote control box, floor stand with sensor mounted casters provided for this purpose.
assembly and associated communication cables.
After removing the unit from the crate, install the two rear
leveling legs with plastic adjustment handles and leveling
pads as shown in the illustration below. The threaded studs
with adjustment handle are screwed into the threaded hole
on the lower leveling angle brackets on the chassis, and
then into the metal leveling pad which rests on the floor.
Adjustment handle with threaded stud.
Leveling the Cayenne Flash
The Cayenne Flash will produce excellent curing results
when leveled properly. It is imperative that the heating ele-
ment assembly be parallel to the pallet surface. The pre-
Leveling pad. ferred dimension between the surface of the heating ele-
ments and the pallet surface is 2-1/4" at all four corners.
Determine which print station you will use for the location Dimension is 2-1/4" from heating element to pallet surface.
of the Cayenne Flash. Place that print station in the rear
position by using the "Front/Rear" toggle switch on the
control panel.
Revision A Glen Ellyn, Illinois 7
Installation Procedures Cayenne Flash
Leveling the Cayenne Flash is easily accomplished by use 3. Adjust the front to rear angle by using a 3/4" socket
of the two rear leveling legs and the front to rear pivoting wrench to adjust the hex head bolt located at the bottom
adjustment for the heating element assembly. Once the center of the chassis. Additional leveling adjustments are
Cayenne Flash is parallel to the pallet, the height or distance made by alternately adjusting the two rear leveling legs
from the pallet is easily adjusted by use of the hand wheel located at the rear bottom of the chassis.
located at the top of the unit.
4. When leveling adjustments are completed, tighten the 3/4"
pivot hex head bolts and the rear leveling leg adjustments.
To level the Cayenne Flash:
Heating Element Installation
1. Place a carpenter's level on top of the quartz heating The Cayenne Flash uses a spring-loaded type heating ele-
element assembly to check level both front to back and ment. The most common type used in the small to mid-
side to side. sized units is the spring loaded lamp connection. The
mechanical type is used on the larger size units.
Note: The quartz lamp envelope
i
(glass tube) must always be clean of
any dirt, oils, or other contaminants
which will lead to reduced curing
efficiency. Always handle heating
elements while wearing lintless
gloves. Lintless gloves will prevent
IMPORTANT!
the natural oils present on your
hands from contaminating the quartz
envelope. Before installation, lightly wipe the quartz
envelope surface with a lintless cloth dampened in
2. To adjust the front to rear angle of the heating element Isopropyl Alcohol to remove dirt, oils and contaminates.
assembly, loosen the 3/4" hex head bolt located on either
side of the chassis.
8 Glen Ellyn, Illinois Revision A
Cayenne Flash Installation Procedures
The following will explain how to install the spring-loaded When replacing the spring-loaded lamp:
heating elements:
1. Disconnect electrical power from the Cayenne Flash.
1. While wearing lintless gloves, gently grasp the heating
element at both ends at the electrical connector. 2. Remove the old lamp by grasping the lamp connection at
each end of the lamp. Gently move/push the lamp either to
Reflector mounted Male pin contact.
the right or left to compress the spring loaded female fixture
in the reflector assembly. Light pressure is needed to dis-
engage the lamp. Slightly lower the lamp 2-3 inches and
disengage the lamp from the opposite male fixture to com-
pletely remove the lamp from the reflector assembly.
3. Using a lintless cloth dampened with Isopropyl Alcohol,
gently wipe the reflector surface to remove any dirt or con-
tamination which may reduce reflector efficiency.
4. Check the replacement lamp to be sure both contact
retaining clips are properly seated. If either of the retainer
Gently push female lamp contact onto spring loaded male contact. clips are loose when the lamp is installed in the reflector
connections, the lamp may create an electrical arc during
operation destroying the connector and lamp.
2. The heating element has a female electrical connection at
both ends. This connector is designed to fit over the corre- 5. Lightly wipe the surface of the replacement lamp with
sponding male connector located in the heating element Isopropyl Alcohol to remove any dirt or contamination which
mounting socket located on the reflector assembly. may reduce lamp efficiency.
6. Position the female connector on one end of the lamp with
the spring loaded male connector on the reflector assembly,
and lightly push the lamp onto the connector. Now, position
the other end of the lamp so that the female contact aligns
with the male contact in the reflector assembly, and gently
move the lamp onto the contact. The spring loaded contacts
will now hold the lamp in place. Check to be sure the lamp
is secure in the connector. If the lamp is loose, check the
connectors on both the lamp and the reflector to be sure
they are not loose or damaged in their mounting.
Position one end of the heating element over the spring
loaded male pin connector on the reflector assembly and
carefully push the female electrical connector onto the male
pin connector. Compression of the spring-loaded male fix-
ture will require only light (1-2 pounds) pressure to properly
position the heating element.
3. Bring the opposite end of the heating element into con-
tact with the male pin contact on the other side of the reflec-
tor assembly. Allow the spring-loaded pressure from the
opposite contact to hold the heating element in position.
4. Install the remaining heating elements as described above.
Revision A Glen Ellyn, Illinois 9
Installation Procedures Cayenne Flash
The larger size quartz heating elements employ a mechani- To facilitate the installation of the quartz heating elements,
cal type electrical connection for mounting of the heating the chassis of the Cayenne Flash may be carefully placed
elements. Heating elements are held in place by means of and supported on its side.
a threaded post and nut. Close examination of these type
of heating elements will reveal an internal material which is
used to increase element efficiency by providing an addi-
tional reflective surface. When properly mounted, this
reflective material will be at the top of the element next to
the reflector assembly.
White reflective material.
While wearing lintless gloves, position the heating element NEVER POWER UP THE CAYENNE
so that the internal white reflective material is positioned at FLASH WITH THE QUARTZ HEATING
the top towards the reflector assembly. Install the heating ELEMENTS IN THE VERTICAL POSI-
element so that the slots on each end of the heating ele- TION. IN THE VERTICAL POSITION,
ment engage and fit over the threaded posts. Install the THE QUARTZ HEATING ELEMENTS
8/32" stainless steel nuts on each mounting post and tight- ARE EXPOSED TO EXCESSIVE
en the nuts securely. STRESSES WHICH WILL RESULT IN
WARNING! ELEMENT FAILURE. ALWAYS MAKE
To replace the mechanical type lamp: SURE THE QUARTZ HEATING ELE-
MENTS ARE IN THE NORMAL HORIZONTAL POSITION
1. Disconnect the electrical power from the Cayenne Flash. BEFORE POWERING UP THE CAYENNE FLASH.
2. Remove the old lamp/lamps by loosening 8/32" nut at Double check to be sure all heating elements are securely
either end of lamp connection. Slightly lower the lamp 2-3 installed in their respective terminals.
inches until the ends clear the threaded mounting post, then
completely remove the lamp from the reflector assembly.
3. Using a lintless cloth dampened in Isopropyl Alcohol,
gently wipe the reflector surface and replacement lamp to
remove any dirt or contamination which may reduce reflec-
tor efficiency.
4. While wearing lintless gloves, position the replacement
lamp so that the white reflective material on the inside of the
lamp envelope is positioned at the top, towards the reflec-
tor assembly. Install the lamp so the slots on each side of
the lamp engage and fit over the threaded posts. Install the
8/32" nut on each post and tighten securely. Torque to 25
lbs/inches. The replacement lamp is now properly installed.
10 Glen Ellyn, Illinois Revision A
Cayenne Flash Installation Procedures
After installation of all quartz heating elements, carefully Remote Control Box and Sensor Models
place the Cayenne Flash upright in its normal operating When used in conjunction with a M&R press which does not
position. Supply electrical power to the unit to confirm include the prewired plug sockets located on the presses
element operation. lower electrical enclosure, the Cayenne Flash unit is operat-
ed and controlled through the use of a remote mounted
control box (located at main control console of the press)
and a remote located sensor assembly.
Signal Cable Installation The control box is mounted to the presses existing operator
control panel and is connected via a communication cable
PLC controlled models to the Cayenne Flash unit. The control box includes a red
The Cayenne Flash unit is designed to receive operational indicator light which illuminates whenever electrical power
signals from either the on-board programmable logic con- is supplied to the Cayenne Flash unit. The
troller (PLC) to your M&R press control system, or from an "Preheat/Work/Stand By" toggle switch operates in the
independent remote control box in conjunction with a same manner.
remotely located sensor assembly.
In the case of the PLC signal method, you need only install
the signal cable from the plug marked "PLC Signal" on the
Cayenne Flash unit, to the plug socket located on the press-
es lower electrical enclosure provided for this purpose. You
will note that there are four plug sockets located on the
press. Plug the signal cable into any of the sockets on the
left. The remaining plugs are provided for future units. Note:
The Sportsman press is only available with two sockets.
A remotely located sensor mounted to a floor stand assem-
The signal toggle switch located on the Cayenne Flash unit bly is utilized to supply the trigger on signal to the Cayenne
must be set to "PLC Signal". If this switch is in any other Flash unit in this application. The following provides infor-
position, the Cayenne Flash unit will not operate. mation on how to configure this type system.
1. Locate the small control box with indicator light and
toggle switch on top of the presses main control panel.
The control box is mounted using the two sheet metal
screws provided.
2. Connect one end of the communication cable to the
adapter at the rear of the control box.
Revision A Glen Ellyn, Illinois 11
Installation Procedures Cayenne Flash
3. Connect the other end of the communication cable to the 6. Place the signal toggle switch in the "Sensor Signal"
plug located on the side of the Cayenne Flash unit. position. If this switch is placed in any other position, the
Cayenne Flash unit will not operate.
Plug in control box communication cable here.
4. Locate the sensor and floor stand assembly, and position Multiple Cayenne Flash unit installations, which incorporate
the floor stand and sensor underneath the index table pal- the remote control box/sensor control system, may be con-
let at the print station just before the print station where the trolled from the one small control box located at the main
Cayenne Flash unit is located. The sensor should be adjust- control panel. A communication cable is installed between
ed to read the lower pallet support arm just as it starts to units for transmission of the control signals from one unit to
make an index cycle. This provides sufficient time for the the next. Although multiple units may be controlled in this
Cayenne Flash unit to start its preheat cycle. manner, each individual unit will still require a floor stand
mounted sensor to receive the power on signal for operation.
Sensor reads pallet support arm
Multiple Unit Plug Jack
Direction of index rotation
5. Connect the communication
cable from the sensor floor stand
assembly to the plug marked
"Sensor Signal" on the side of the
Cayenne Flash unit.
12 Glen Ellyn, Illinois Revision A
Cayenne Flash Controls and Operations
The following will assist you in correctly operating the Lamps "On" Timer
Cayenne Flash unit. The setting of this adjustable timer control determines the
on cycle time when using the Cayenne Flash integrated with
Control Panel an M&R automatic textile printing press. The control may be
The Cayenne Flash features a user-friendly control panel set for a maximum on cycle time of 10 seconds or a mini-
which provides at-a-glance monitoring of all operational mum on cycle time of 1 second.
parameters.
Power Level
The "Power Level" control is used to adjust the intensity of
the Cayenne heater elements. The range is a minimum of 1
and a maximum of 10.
Outside Section
Located in the middle left area of the control panel, this red
indicator light, when illuminated, indicates that the outside
bank of quartz heater elements are on and functioning.
When this indicator light is extinguished, the outside bank
of elements are not operating.
Center Section
This indicator light, when illuminated, indicates that the
center bank of quartz heater elements are operating. When
extinguished, the center bank of quartz heater elements are
On/Off/Reset Toggle Switch
not operating.
Located in the upper left corner of the control panel is the
three position "On/Off/Reset" toggle switch. To supply elec-
trical power to the Cayenne Flash unit, place the toggle
Inside Section
switch in the on position. When the toggle switch is in the off As described previously with the outside and center sec-
position, the Cayenne Flash unit will not operate. The "Reset" tion, this indicator light is illuminated the inside bank of
position on the switch is provided to deactivate the audible quartz heater elements are operating. When extinguished,
alarm after the initial power up of the Cayenne Flash unit. the inside bank of heater elements are not operating.
Preheat On/Off Toggle Switch
This switch is used to preheat the quartz heater elements
when the Cayenne Flash unit is initially turned on. Upon ini-
tial operation, move the spring loaded toggle switch to
"Preheat" position. The unit will go through an on cycle.
Repeat this procedure for two or three cycles. After holding
the toggle switch in "Preheat", the spring loaded toggle
switch will automatically move to the "Work" position upon
release. When this toggle switch is in the off position, the
quartz flash unit will not operate.
Be sure that none of the pallets or
pallets with garments are posi-
tioned under the Cayenne Flash unit
for an excessive time while the unit On/Off Toggle Switch
is on as the extreme heat can cause Located under each of the Cayenne section indicator lights,
damage to pallets, garments and/or this toggle switch, when placed in the on position, will com-
possible fire. mand that particular section of quartz heater elements to
WARNING!
operate. When this toggle switch is placed in the off posi-
tion, the quartz heater elements will not operate.
Revision A Glen Ellyn, Illinois 13
Controls and Operation Cayenne Flash
Temperature Controller
The following information describes how to use the Fuji
temperature controller Model No. PXR4-REY1-5V for set-
ting the process temperature on Cayenne Flash units. The
temperature controller provides a means of regulating the
maximum temperature that the quartz heating elements will
attain after the unit is commanded to cycle. The controller
is adjustable to a maximum of 350