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WHIRLPOOL CONSUMER SERVICES
Model 6ALBR6245JQ0
October 2000
WHIRLPOOL AUSTRALASIA CONSUMER SERVICES
SERVICE MANUAL
TOP LOAD WASHING MACHINE Model 6ALBR6245JQ0
Copyright © 2000 Whirlpool (Australia) Pty. Limited All rights strictly reserved. Reproduction or issue to third parties in any form whatsoever is not permitted without written authority of Whirlpool (Australia) Pty. Limited Whirlpool is a registered trademark of Whirlpool U.S.A. This documentation is intended only for qualified technicians who possess the required qualifications and are aware of the regulatory requirements applicable to servicing electrical appliances.
Whirlpool (Australia) Pty Limited A. B. N. 28 003 578 023 Part No. SM2058
WHIRLPOOL CONSUMER SERVICES
Model 6ALBR6245JQ0
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CONTENTS
Page AUTOMATIC (ELECTRONIC) TEMPERATURE CONTROL SERVICING THE ATC COMPONENTS TESTING AND CHECKING ATC SYSTEM TEST PROCEDURE THERMISTOR RESISTANCE CHART WATER LEVEL SWITCH TOP AND CABINET PARTS CONTROLS AND REAR PANEL PARTS AGITATOR, BASKET AND TUB PARTS BRAKE, CLUTCH, GEARCASE, MOTOR AND PUMP PARTS MACHINE BASE PARTS WIRING HARNESS PARTS BRAKE AND DRIVE TUBE PARTS GEARCASE PARTS WATER SYSTEM PARTS MISCELLANEOUS PARTS OPTIONAL PARTS (NOT INCLUDED) 3-4 5 5 6 7 7 8-9 10 - 11 12 - 13 14 16 - 17 18 - 19 20 21 22 22 23
WHIRLPOOL CONSUMER SERVICES
Model 6ALBR6245JQ0
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AUTOMATIC (ELECTRONIC) TEMPERATURE CONTROL - ATC (ETC)
The ATC system controls the incoming water supply to provide an accurate setting for the water temperature in the washing machine tub. The ATC system uses a thermistor located in the water supply tubing between the water inlet valves and the and the vacuum break (See Figure 1). The thermistor senses the incoming water temperature and provides input to the ATC control board.
The ATC control board uses the input from the thermistor to cycle the hot and cold water solenoids on the water inlet valves to achieve the desired water temperature. A triac located on the control board, cycles the hot and cold water solenoids through the water temperature switch (See Figure 2).
Figure 2
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Model 6ALBR6245JQ0
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The ATC system will provide 24°C ± 3°C For the COLD setting and 38°C ± 5°C For the WARM setting. With the temperature selector switch set to COLD, the cold water solenoid energised for 100% of the time and the hot water solenoid is cycled on and off (See Figure 3).
With the temperature selector switch set to WARM, the hot water solenoid energised for 100% of the time and the cold water solenoid is cycled on and off (See Figure 4). Note : During the warm water fill, both solenoids are energised for 55 seconds. After 55 seconds, the hot water inlet valve stays on and the cold water inlet valve cycles.
The ATC is only active during the wash fill, it has no effect on the rinse water temperature.
WHIRLPOOL CONSUMER SERVICES
SERVICING THE ATC COMPONENTS
Model 6ALBR6245JQ0
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1. To remove the ATC Control Board (See Figure 2 on Page 4), grip the sides of the board and pull it straight out of its connector. 2. To remove the thermistor (See Figure 5) : I. Disconnect the two wire connectors from the thermistor terminals. II. Remove the two clamps from the hoses and pull the hoses off the connectors. III. Pry the pins at the top at the top and bottom of the thermistor out of their console holes and twist the body 90° in either direction. Pull the tab out of the console slot and remove the thermistor.
TESTING AND CHECKING ATC SYSTEM
The following steps test the ATC portion of the system. Notes : 1. A properly operating ATC system will provide the following water temperatures in the washer after the machine has filled with water ready for the wash operation : Cold Wash : 24°C ± 3°C ° ° Warm Wash : 38°C ± 5°C ° ° 2. The hot wash and all rinse water fills are not controlled by the ATC. 3. On cold wash setting Using gravity feed hot water systems may not allow the wash water to achieve 24°C ± 3°C. ° °
WHIRLPOOL CONSUMER SERVICES
TEST PROCEDURE
Model 6ALBR6245JQ0
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1. Set the water temperature selector switch to Warm wash / Cold rinse. 2. Set the timer to the start of a wash cycle, start the machine and the tub will begin filling with water. 3. Both the hot and cold inlet valves will operate continuously for approximately 55 seconds. After the 55 seconds the hot water inlet valve should remain energised while the cold water inlet valve will cycle on and off. 4. If the cold water inlet valve is not working properly : · Disconnect the machine from the electrical supply. · Check the ATC Control Board for proper installation in its connector. · Make sure that the harness wires are in their proper location in the connector. · Remove the ATC Control Board from its connector. · Using an ohmmeter, measure the resistance of the thermistor at connector harness wires 3 (OR-W) and 9 (BR). Compare the reading with the values in the "Thermistor Resistance Chart" (See Page 8). If the ohmmeter readings are incorrect Remove and replace the thermistor and repeat the test. Notes : I. If the hot water temperature is less than 49°C, the cold water inlet valve ° may turn off and stay off. II. If the cold water temperature is above 21°C, the cold water inlet valve will ° stay on continuously. III. If the thermistor is open-circuit, the cold water inlet valve will stay off. If the thermistor is shorted, the cold water inlet valve will stay on continuously. 5. Set the water temperature selector switch to Cold wash / Cold rinse. 6. Set the timer to the start of a wash cycle, start the machine and the tub will begin filling with water. 7. The cold water inlet valve should remain energised while the hot water inlet valve will cycle on and off. If the cold water temperature is above 18°C, the hot water inlet valve may ° not operate. If the hot water inlet valve is not working properly disconnect the machine from the electrical supply, replace the ATC Control Board and repeat steps 6. & 7.
WHIRLPOOL CONSUMER SERVICES
Thermistor Resistance Chart
Temperature °C 5 10 15 20 25 30 35 40 45 50 55 60 65 Resistance kOhms 123.1 - 131.7 97.0 - 102.0 77.0 - 80.4 61.4 - 64.4 49.6 - 51.2 40.0 - 41.0 32.0 - 33.5 26.0 - 27.6 21.5 - 22.5 17.4 - 18.4 14.7 - 15.7 12.0 - 13.0 10.2 - 11.2
Model 6ALBR6245JQ0
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WATER LEVEL SWITCH
All new models are being fitted with a new water level switch constructed with a plastic body. To remove the water level switch :
1. 2. 3.
Pull the knob off the switch shaft. Unplug the wiring harness connector from the switch assembly terminals and remove the pressure switch tubing. Depress the tab and rotate the switch 90° and pull it from the console mounting plate.
Figure 6
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Model 6ALBR6245JQ0
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TOP AND CABINET PARTS
WHIRLPOOL CONSUMER SERVICES
TOP AND CABINET PARTS
Item Part No Description 1 LIT3948875 Installation Instructions 1 LIT3951076 Use & Care Guide 1 LIT3954171 Wiring Diagram 2 8271408 Top 3 62750 Spacer, Cabinet To Top (4) 4 357213 Nut, Push-In (2) 5 3951171 Cabinet 6 62780 Clip, Top & Cabinet & Rear Panel (2) 7 680762 Nut, Hex 8 3356311 Screw & Washer, Lid Switch (2) 9 3351614 Screw, 10-24 x 3/8 10 3950995 Shield, Lid Switch 11 3950299 Switch, Lid 13 3351355 Screw, Lid Hinge Mounting (4) 15 54584 Hinge, Lid (L.H.) 16 54583 Hinge, Lid (R.H.) 17 19119 Bumper, Lid Hinge 18 21258 Bearing, Lid Hinge (2) 19 3361400 Lid 20 358684 Strike, Lid Switch 22 9724509 Bumper, Lid (2) 28 3390631 Screw, 10-16 x 3/8 31 90016 Clip, Harness 32 3362952 Dispenser, Bleach
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WHIRLPOOL CONSUMER SERVICES
Model 6ALBR6245JQ0
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CONTROLS AND REAR PANEL PARTS
WHIRLPOOL CONSUMER SERVICES
CONTROLS AND REAR PANEL PARTS
Item Part No 1 3363509 3 3366916 4 3357027 5 387402 6 3357976 7 62747 8 3951609 8 661577 8 3357090 9 3954170 10 285750 11 90767 12 3366846 13 3948814 14 8316026 15 3952821 16 8271369 17 3351614 18 3360397 19 90864 20 3363920 21 370451 22 3363516 23 371503 24 3347034 25 63290 26 3361809 27 356138 28 3359816 29 3352282 30 3360629 31 371507 32 3951449 33 3954595 34 3407159 35 3949187 36 3400808 37 3400064 38 3407160 39 8314873 40 3388228 41 357572 44 8271345 45 8271351 47 8271339 49 388326 50 62863 51 8271363 52 3950353 55 3366913 58 3950571 59 3390647 60 3954391
Model 6ALBR6245JQ0
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Description Hose, Sensor (Lower) Hose, Water Inlet (2) Nozzle-Drain Hose Hinge, Console (2) Panel, Rear Pad, Rear Panel Hose, Drain (4 ft.) Hose, Drain (9 ft.) (Not Included) Extension, Drain Hose (21 Inches.) (Not Included.) Timer, Control (50 Hz.) (Motor Not A Service Part) Kit - Adapter (Includes Items 20 and 27) Screw, 8A x 3/8 Switch, Water Level Bracket, Control Cord, Power Strain Relief, Power Cord Cap, End (L.H.) Screw, Ground Valve, Water Mixing Screw, 10-24 x 3/8 (2) Adapter - Drain Hose Clamp, Hose Hose, Sensor (Upper) Clamp, Hose Break, Vacuum Support, Rear Panel Connector, Drain Hose Clamp, Hose Hose, Pump To Drain Connector Sensor, Inline Clamp, Hose Clamp, Hose Hose, Pump To Tub Shield, ATC Control, ATC Switch, Water Temperature Screw, Timer Mounting Screw Transformer Panel, Console Screw, 6-20 x 3/8 Clip, Grounding Knob, Timer Dial, Timer Knob, Control Screw, 8-18 x 1.25 (Panel to Top) Screw, 10-16 x 3/8 Cap, End (R.H.) Switch, Rotary Clamp, Drain Hose Shield, Inlet Screw, 8-18 x 1/2 10-16 X 1/2 Harness, Wiring (For Detail See Pages 9 & 10)
AGITATOR, BASKET AND TUB PARTS
WHIRLPOOL CONSUMER SERVICES
Model 6ALBR6245JQ0
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WHIRLPOOL CONSUMER SERVICES
AGITATOR, BASKET AND TUB PARTS
Item Part No 1 63580 2 358237 3 3354845 4 3350830 5 3950564 6 3359586 7 387867 8 387868 9 3952746 10 3355921 11 3363661 12 21366 13 8312681 14 63125 15 389140 16 383727 17 353244 19 3363663 20 3366877 22 3350389 23 3354733 24 3348855 26 3949550 27 3350829 28 3349019 Description Dispenser Screw & Washer (5/16-24 x 1) Clip, Agitator Agitator Tub Ring Gasket, Tub Ring Clip, Balance Ring (8) Balance Ring Plate - Filter Washer, Agitator Bearing-Driven Cam Nut, Spanner Basket Tub Block, Basket Drive Gasket, Centerpost Hose, Pressure Switch Cam Driven Dog, Agitator Clutch Spacer, Thrust Cap, Barrier Seal, Inner Cap Washer Agitator Asy. (Complete) Clothes Mover
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WHIRLPOOL CONSUMER SERVICES
Model 6ALBR6245JQ0
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BRAKE, CLUTCH, GEARCASE, MOTOR AND PUMP PARTS
Item Part No 1 388951 2 63292 3 62697 4 63283 5 3951311 6 3951308 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 62646 3946792 3949118 3357334 62611 62691 3364003 3355454 3400516 349637 3362089 3363190 62850 62700 3363892 3387485 3946532 62863 482156 3949496 Description Brake & Drive Tube (Complete) Washer, Spin Tube Thrust Ring, Spin Tube Support Ring, Retainer Clutch (Complete) Band & Lining, Clutch (Includes Items 7 & 8) Cap, Clutch Spring (2) Spring, Clutch Gearcase (Complete) Screw, Gearcase To Base (3) Plate, Motor Mount to Gearcase Grommet, Motor (4) Coupling, Motor and Isolation Coupling Clip, Anti-Rattle Screw Retainer, Motor (2) Shield, Tub To Motor Motor, Main Drive Switch, Main Drive Motor Retainer, Pump (2) Pump (Complete) Screw 10-16 x 5/8 Shield, Motor Screw, 10-16 x 5/16 Capacitor Clamp, Capacitor
WHIRLPOOL CONSUMER SERVICES
BLANK PAGE
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Model 6ALBR6245JQ0
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MACHINE BASE PARTS
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MACHINE BASE PARTS
Item 1 2 3 4 5 6 7 8 9 13 14 15 16 17 18 19 21 22 23 24 25 26 Part No 3387485 64067 63907 3362087 64065 63138 62597 62837 62596 3347047 357409 388492 62568 3946509 3363660 3349337 62739 389102 356934 285203 63134 63806
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Description Screw, Bracket Mounting (10-16 x 5/8) Bracket, Spring Outer (2) Spring (3) Support & Brake, Tub Bracket, Spring Outer (L.F.) Link, Levelling Mechanism (2) Spring, Levelling Mechanism Pin, Knurled Foot, Rear (2) Bearing, Centre Post (2) Seal, Centre Post (3) Spring, Counterweight Pad, Plate Plate, Suspension (Includes Illus. 16) Pad, Base Base Assembly (Includes Items 6, 7, 8, 9, 16, 17, 18 & 26) Nut, Lock (3/8-16) (2) Foot, Front (2) Seal, Centre post (2) Centre post Bearing Kit (Includes Items 13, 14 & 23) Ring, Sound Deadening Retainer, Suspension Spring
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Model 6ALBR6245JQ0
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WIRING HARNESS PARTS
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WIRING HARNESS PARTS
Item Part No 1 3349557 2 388498 3 3347812 4 3352501 5 90016 6 3390496 7 389379 8 352090 9 352089 10 62889 11 353424 12 62505 13 3348075 14 3347243 15 63523 16 717252 17 387566 18 3352944 19 3390423 20 3347730 21 388818 22 3369366 23 3349494 24 60687 25 3407125 26 3948617 27 3360056 28 3354925 29 3354926 30 3948615
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Description Clip, Harness Clip, Harness Clip, Harness Clip, Harness Clip, Harness Clip, Harness Retainer, (Suds Models) Timer, Block Disconnect (White) Timer, Block Disconnect (Black) Receptacle, Terminal (3-Way) (Lid Switch) (Use 94613 or 94614.) Plug, Terminal (3-Way) (Power Cord) (Use 94613) Block, Disconnect (Motor 2 Speed) (Use 352088) Block, Disconnect (Motor 3 Speed) (Use 94613 or 94614.) Block, Disconnect (Use Term. 352088) Protector Connector (2-Way) (Use Term.94614) Plug, Terminal (4-Way) (Power Cord) (Use M3 Screws) Clip, Harness Block, Disconnect (12-Way) (Timer) (Use 94613) Receptacle (6-Way) (Use 94613) Plug, Terminal (12-Way) (Use 94613 or 94614.) Timer, Block Disconnect (Black) (Amp) (Use 3369365) Connector, ETC Connector, Relay (Use 308569) E.T.C. Control Connector (3-Circuit) (Lid Switch) (Use 3948619 or 3948620.) Connector (3-Circuit) (Pressure Switch) (Use 3948619 or 3948620.) Block, Connector (Cold Valve) (Use 693217) Block, Connector (Hot Valve) (Use 693217) Connector (6-Circuit) (Temp. Switch) (Use 3948619 or 3948620.)
For complete wiring harness refer to control and rear panel parts page
WHIRLPOOL CONSUMER SERVICES
Model 6ALBR6245JQ0
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BRAKE AND DRIVE TUBE PARTS
Item Part No Description 1 388951 Brake And Drive Tube (Complete) 2 62658 Ring, Thrust 3 91939 Seal, Oil 4 365427 Seal, Drive Tube 5 356937 Spacer, Drive Tube 6 64027 Tube, Basket Drive (Includes Items 3, 4, 5 & 9) 7 64035 Ring, Retaining 8 64232 Shoe, Brake 9 62703 "T" Bearing, Spin Tube 10 62648 Cap, Brake Spring (2) 11 62647 Spring, Brake 12 62909 Sleeve, Brake Spring 13 63023 Cam, Brake Release 14 63022 Sleeve, Cam 15 64194 Driver, Brake Cam 16 90368 Ring, Retaining
FOLLOWING PARTS NOT ILLUSTRATED
285208 Lubricant (Use Only In Brake Shoe Assembly On Roller & Pin)
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GEARCASE PARTS
Model 6ALBR6245JQ0
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Item Part No Description 1 3360629 Gearcase (Complete) 2 285202 Cover, Gearcase 3 3349985 Seal, Gearcase Cover 4 285195 Sealer, Gasket 625ml (.20 Fl. Oz) 5 63320 Pinion, Spin (Incl. Item 25) 6 356427 Seal, Spin Pinion 7 389387 Shaft, Agitator (Compl) 8 90369 Ring, Retaining (2) 9 62677 Retainer, Spring 10 62676 Spring, Agitate 11 63273 Gear, Agitate (Incl Items 15 and 29) 12 62619 Washer, Agitate Gear 13 62580 Cam Follower (Incl Item 14) 14 62581 Cam, Agitate (Incl Item 13) 15 285509 Shaft, Agitator (Incl Items 11 and 29) 16 62618 Washer, Cam Thrust 17 16018 Bearing, Thrust 18 85529 Ball, Bearing 19 285515 Bottom and Pinion, Gearcase 21 285352 Seal, Thrust Plug 22 3351614 Screw, Gearcase Cover, Mounting (8) (10-24 x 3/8) 23 3362552 Ring, Retaining 24 285735 Washer Kit, Thrust 25 3348567 Gear, Spin 26 285595 Neutral Assembly 27 3349296 Rack, Connecting 28 62621 Actuator, Shift 29 388815 Washer, Intermediate
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WATER SYSTEM PARTS
Model 6ALBR6245JQ0
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Item Part No 1 285442 2 285321 3 370447 4 16272 5 285320 6 65349 7 367031
Description Connector Kit, Plastic Drain Hose Sleeve Kit, (Contains 2 Sleeves) Clamp, Hose Connector, Straight Siphon Break Kit (Not Included) Clamp, Hose Drain Protector (Not Included)
MISCELLANEOUS PARTS
Item Part No 1 3976256 2 3357450 4 3359452 5 389102 7 3366912 8 3366913 Description Miscellaneous Parts Bag Washer, Adapter Nut, Lock (3/8-16) Foot, Front (2) Clamp, Hose Clamp, hose
WHIRLPOOL CONSUMER SERVICES
OPTIONAL PARTS (NOT INCLUDED)
PAINT, PRESSURIZED SPRAY (12 oz.) (470 ml)
350938 350930 Primer, Gray White
Model 6ALBR6245JQ0
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PAINT, BULK (1 qt.)
799344 White (Uncut)
OIL
350572 Oil, Gearcase (16 Oz.) (625 ml)
LUBRICANT
285208 Lubricant (Use Only in Brake Shoe Assembly On Roller and Pin)
SEALER
285195 Sealer, Gasket (.20 Fl. Oz.) (6 ml)
SHIPPING KIT
3348675 Shipping Kit
ACCESSORY PARTS
367031 285320 Drain Protector Siphon Break Kit