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WHIRLPOOL CONSUMER SERVICES
Model 6GC5THGXKS00
November 2002
WHIRLPOOL AUSTRALASIA CONSUMER SERVICES
SERVICE MANUAL
SIDE BY SIDE COUNTER DEPTH REFRIGERATOR Model 6GC5THGXKS00
Copyright © 2002 Whirlpool (Australia) Pty. Limited All rights strictly reserved. Reproduction or issue to third parties in any form whatsoever is not permitted without written authority of Whirlpool (Australia) Pty. Limited Whirlpool is a registered trademark of Whirlpool U.S.A. This documentation is intended only for qualified technicians who possess the required qualifications and are aware of the regulatory requirements applicable to servicing electrical appliances.
Whirlpool (Australia) Pty Limited A. B. N. 28 003 578 023 Part No. SM1083
CD2000 Refrigerator/Freezer Models GD25SFCH, GD25FFCH, GD25BFCH
INTRODUCTION
The CD2000 Refrigerator/Freezer is a 25 cu. ft. counter-depth unit and is designed to be built into a cabinet. The unit has a metal interior liner with the liner and breaker trim caulked together. The unique controls consist of a touch pad assembly and an electronic control. The touch pad assembly is located on the left top wall of the fresh food section. The electronic control (microprocessor) is located in the unit compartment. The refrigerator/freezer has four adjustable wheels with an inch of travel for leveling the unit. The door closer is riveted to the door hinge. The wiring for the freezer door passes through the bottom door hinge.
1A
TOUCH CONTROL ASSEMBLY
The touch control assembly is located on the upper left side of the refrigerator compartment and is replaced as an assembly. The touch control assembly consists of a display board, a touch pad, and a control box. The control assembly must be removed to access the defrost heater/bimetal test leads, the refrigerator compartment thermistor, the damper motor, and the associated wiring. To remove the touch control assembly, perform the following steps: 1. Remove the light lens. Place your finger into the half-moon slot at the bottom of the lens and pull out, then pull down to disengage the corners from the control box.
Touch Control Assembly
Light Lens
Half Moon Slot
2. Remove the mounting screw from the touch control assembly, then pull the assembly forward to unhook it from the refrigerator liner, and out to remove it.
Screw
25
2A
3. To remove the touch control assembly, disconnect the wire connectors from the display board and the lamp socket. The bimetal test connector, the refrigerator compartment thermistor, and damper motor connector locations are also shown below. NOTE: The damper motor connector is always connected to the bottom socket. The top socket is not used.
Damper Motor Connector (Connect To Bottom Socket Only)
Refrigerator Compartment Thermistor Display Board Connector
Bimetal Test Connector
Lamp Connectors
REMOVING THE MICROCOMPUTER BOARD
The microcomputer board is located at the rear of the refrigerator component compartment on the left side (facing the rear). To remove the microcomputer board, perform the following steps. 1. Remove the unit component compartment access cover. 2. Cut the wire tie that holds the wiring coming from the microcomputer board housing bracket to the compressor tubing.
Housing Bracket
Screws
Wire Tie
3. Remove the two screws from the microcomputer board housing bracket.
3A
4. Pull the housing bracket out of the component compartment and turn it over so that you can access the microcomputer board.
Housing Bracket
5. To remove the microcomputer board, disconnect the four wire harness connectors and unsnap the four corners from the standoffs.
Standoffs
4 Connectors
Standoffs
4A
SERVICE AND WIRING SHEET
5A
SCHEMATIC DIAGRAM (#2199974 REL)
6A
CABINET PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
REFRIGERATOR
5-02 Litho In U.S.A. (mek)
1
Part No. 8198159
CABINET PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No. Part No. DESCRIPTION
LITERATURE PARTS
1 LIT2254913 Use & Care Guide LIT2220773 Sheet, Service & Wiring LIT2220775 Energy Label LIT628371 Modular Icemaker Service Sheet 2203007 3400512 2203008 3400511 2209558 489478 2214629 2156056 2205330 2203124B 2199935B 2208137 981126 2203067B 22 23 24 25 26 27 35 41 42 43 47 48 52 53 2199904B 489497 2199840 2203220 489478 2186494B 489464 940139 2199954 1108439 2214527 489348 489084 Front Roller (2) Bolt Roller (Rear) (2) Bolt Clip, Grille Screw Shield, Wiring Shim Service Cord Hinge Top Right, Black Left, Black Hinge & Cam Assy. Pin Filler, Wrapper Black Grille Black Screw Housing, Water Filter Water Filter Screw Cap, Water Filter Black Screw Drain Fitting Extension Tube Clip, Drain Tube Cover, Unit Cabinet (Not A Serviceable Part) Clamp, Service Cord Screw
2 3 4 5 6 7 8 9 11 12 16 20 21
2
8198159
REFRIGERATOR LINER PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1 5 9 10 16 24 29 31 33 34 35 37 2220377 2181796 489478 2179404 2214367 2162085 2196171 851682 2203266 2205813 489478
Part No.
DESCRIPTION
Liner (Not A Serviceable Part) Baffle, Air Assy. Ladder, Shelf Screw Rack, Wine & Egg Air Diffuser Assembly Socket Reservoir Light Bulb Light Lens Strap Screw
8198159
3
REFRIGERATOR SHELF PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1 3 5 6 10 11 12 13 14 15 19 20 21 22 23 24 25 26 27 28 29
Part No.
2203053 2209698 2174150 2179259 2196232 2179343 2179342 2194913 2209678 2216624 2179234 2196483 2196485 2203027 2203028 2203031 2188212 2174478 489211 8281158 3400894
DESCRIPTION
Shelf Assembly Cover, Pan Glass, Cover Glass, Cover Crisper Pan Front, Crisper Pan Slide, Humidity Control Trim, Handle Meat Pan Egg Bin Trim, Handle Stud Assembly Stud Assembly Cover, Beverage Beverage Pan Handle, Beverage Roller Eyelet, Roller Screw Screw Screw
4
8198159
FREEZER LINER PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
8198159
5
FREEZER LINER PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1 3 4 5 6 7 9 10 11 12 14 15 16 17 18 19 20 22 23 24 25 26 28 29 30 31 32 2199860 2169193 2174478 842534 2196206 2199867 2199863 2199892 2188212 2203111 489464 2003478 2208198 2208197 489355 1115373 2196483 1113169 2203022 2199965 851682 2162085 2002721 2002720 2003478 8281158 2199861 3400893
Part No.
DESCRIPTION
Liner (Not A Seviceable Part) Door, Ice Compartment Shroud, Light Eyelet, Roller Clip, Air Duct (2) Support, Stud (4) Trim, Basket Basket (2) Basket, Shallow Roller Wiring Cover Screw Screw Slide, Basket Right Side (2) Left Side (2) Screw Switch, Rocker Arm Stud Assembly (12) Stop, Roller Shelf, Top Compartment Light Lens Light Bulb Light Socket Slide, Container Left Side Right Side Screw Screw(12) Shelf Screw (4)
6
8198159
MOTOR AND ICE CONTAINER PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
8198159
7
MOTOR AND ICE CONTAINER PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1 2 3 4 6 7 8 9 10 11 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 43 44 45 46
Part No.
2214579 2188386 2165210 2149100 1129563 2206503 489399 2205716 489355 2162085 2199895 983668 1119005 1119007 1119006 1119012 1119013 489235 1119009 2157405 489229 2160602 2196194 3400912 2171682 1119018 2002728 1119020 1119021 488886 2180348 1119017 489234 489236 2169193 2199913 2201151 2171706
DESCRIPTION
Bracket, Motor Motor, Dispenser Soleniod Assembly Guide, Solenoid Shield, Wiring Wiring Assembly, Ice Dispenser Screw Coupling, Motor Screw Socket, Light Ice Container Coupling, Conveyor Spacer, Step (3) Spacer, Flat (2) Blade, Rotary Blade, Rotary Blade, Rotary Washer, Plain Blade, Fixed (2) Block, Blade Roll Pin Conveyor Drum Washer Floating Baffle Nut, Bearing Control Arm Spring, Return Retainer Clip, Rod Screw Housing, Crusher Deflector, Ice Washer, Plain Retainer Ring Shroud, Light Front Cover, Ice Container Light Bulb Light Lens, Dispenser
8
8198159
REFRIGERATOR DOOR PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
8198159
9
REFRIGERATOR DOOR PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1 2 3 4 5 6 7 8 2221310 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2207308S 3400012 2214492 2195497 2207312S 2182179 489420 2214451 1113948 1113949 2203087 3196180 2165792 2199983 2195916 2207310S 2210773B 2214489S 2177105 2182190 3196537 2199986 2207314S
Part No.
DESCRIPTION
Refrigerator Door (Includes Item #8) Black Panel, Trim Door, Compartment Trim, Door Shelf Screw Bin, Door Trim, Door (Bottom) Stainless Steel Door Gasket, Magnetic Black Handle Stainless Steel Screw Shim, Panel Divider, Bin Trim, Door (Top) Stainless Steel Door Closer, Upper Cam Screw Bracket, Door Stop Black Retainer, Shelf Ladder (2) Ladder, Shelf (2) Trim, Door Shelf Screw Butter Dish Bin, Door (3) Endcap (2) Trim, Door (Hinge Side) Stainless Steel
10
8198159
FREEZER DOOR PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
8198159
11
FREEZER DOOR PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1
Part No.
DESCRIPTION
Freezer Door (Includes Item #8 And Dispenser Front Parts) Black Handle Stainless Steel Screw Screw Shim, Panel Top Trim, Door Shelf Panel, Top Door Gasket, Magnetic Black Trim, Door Shelf Screw Wiring Harness Door Closer, Upper Cam Screw Bracket, Door Stop Black Plug, Trim Shim, Panel Bottom Trim, Door (Bottom) Stainless Steel Trim, Door (Top) Stainless Steel Ladder, Shelf Assembly (2) Panel, Bottom Screw Endcap Bin, Door (2) Endcap Trim, Door (Hinge Side) Stainless Steel
2221524B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2207313S 2208147 2214488S 3196180 2195916 2199992 2195917 2207311S 2207309S 3400012 3196537 2214490 2199990 2214487S 2221309 2199991 488500 2214529 2182179 489420 2214451 2156006 2214491 2207315S
12
8198159
DISPENSER FRONT PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
8198159
13
DISPENSER FRONT PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1 2 3 4 5 6 7 8 9 10 11 2180261 12 13 14 15 16 17 2180224 2180200 2162361 2183771 989331 2180270 18 19 489101 2194719 2180209 2196195 2203886 2206423 2205686 2180325 2209718
Part No.
DESCRIPTION
Housing, Dispenser (Not Serviced) Screw Retainer, Levers Spring, Torsion Pin Door, Ice Door Mechanism Assembly Mechanism Delay Grille, Overflow Black Water Fitting Assembly (Includes Water Tube) Lever, Ice Dispenser Black (Storm Grey Pad) Guide, Ice Lamp Holder Switch (2) Bracket, Control Bulb, Light Lever, Water Dispenser Black (Storm Grey Pad) Switch Assembly (Not Available, Order #23) Overlay, Front Cover (Not Available, Order #23) Wire Assembly Front Cover, Housing (Not Available, Order #23) Screw Front Cover Assembly (Includes Items 18, 19, 20 & 21) Black Spacer, Switch (2) Strain Relief
20 21
2187409
22 23
489000
24 25
2214531B 625834 2195051
14
8198159
UNIT PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
8198159
15
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1 2 3 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24
UNIT PARTS
Part No.
1105523 2199806 2199167 2187153
Part No.
DESCRIPTION
Illus. No.
25 26 27 28
DESCRIPTION
Tray, Evaporator Tube, Heat Loop Drier Compressor (Includes Items 12, 13, 15, 17, & 27) (Also Order 876765 Tube Kit) Spacer Unit Mounting Plate Unit, Harness Fan, Motor Bracket Heater, Defrost Clip Bi-Metal, Defrost Circuit Board, Dual Temp. Washer Tube, Condenser to Heat Loop Grommet (4) (Production) (Service) Screw Gasket Start Device, Combination (Production Alternate) Screw
Illus. No.
45 46 47 52 54 63
Part No.
DESCRIPTION
486692 Speed Nut 2190685 Fan, Blade 2205983 Condenser Assembly 2208280 Clip, Wire 489494 Screw 2185788 Clamp, Tube 2161302 Sleeve 2158826 Dampener 488687 Screw 4387731 Cover (Service) Overload 4387960 (Service) 2214365 Tube Suction Relay 4387957 (Service) 2203020 Extension, Air Baffle Capacitor, 2201147 (Production) 4387874 (Service) 2163787 Clip, Compressor Mounting (4) 2208183 Block, Evaporator 2199929 Housing, Control Board 489478 Screw 2209611 Evaporator 2161324 Clamp 2219862 Fan, Motor
3400514 Screw 2214509 Insulation, Mounting Plate 2203160 Side Support 2205813 Strap 227991 Wire Connector 2196152 Union
29 30 31 32 33 34 35 36 37 38 39 40 41 42
2203075 2210728 2187469 2214631 2188177 2161330 2196155 2213468 680975 2214366 2163786 4387558 3400515 2203876 2188509
Following Parts Not Illustrated and Optional Parts Not Included
978025 Valve, Access (1/4") 978026 Valve, Access (5/16") 978027 Valve, Access (3/8") 978028 Valve, Access (1/2") 978029 Valve, Access (5/8") 978030 Valve, Access (3/4") 876764 Valve, Access (3/16")
REFRIGERANT CHARGE
5.5 oz. (R-134A)
43
489491
16
8198159
AIR FLOW PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1 2 3 4 5 7 8 10 11 12 13 14 16 17 18 19
Part No.
DESCRIPTION
20 21
2182120 Fan Scroll 2155590 Retainer, Fan Motor 2210746 Air Scoop 2208184 Block, Fan Scroll 2199931 Air Duct Freezer 2187151 Fan Motor 2169142 Fan Blade 2176759 Fan Grommet (2) 2182146 Duct, Icemaker 2209574 Harness, Fan Evaporator, And Heater, Bi-Metal 2155789 Gasket Cover 2205813 Strap 2210780 Gasket 2203122 Cover, Evaporator 489464 Screw Evaporator, Cover Rail 2199922 Right 2199923 Left 2199723 Thermistor 489478 Screw
8198159
17
CONTROL PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No.
1 2 3
Part No.
DESCRIPTION
Illus. No.
4 5 6 13
Part No.
2199717 2203108 940014 2203172
DESCRIPTION
Control Box Light Lens Hole Plug Thermistor
Illus. No.
17 18 19 20
Part No.
2162085 2169193 851682 2209578
DESCRIPTION
Light Socket Shroud, Light Light Bulb Control Box Harness
2203081 Overlay 2208141 Retainer, Circuit Board 2214735 Circuit Board, Interface
18
8198159
ICEMAKER PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
8198159
19
ICEMAKER PARTS
For Models: 6GC5THGXKS00 (Stainless Steel)
Part No. Illus. No.
3 4 5 7 8 9 10 11 12 13 14 16 17 18 19 20 22 23 24 25 26 27
DESCRIPTION
28 30 31 32 33 35 36 37 38 40 100
2203127 Tube, Filter Outlet 2214613 Tube, Filter Inlet 628379 Clip, Fuse 2181940 Tube, Water 2181939 Insert, Tube 489478 Screw 2210783 Valve, Solenoid 627018 Nut, Compression 2208136 Clip, Water Tube 2203024 Tube, Water Inlet 488878 Tube Clamp 2182414 Heat Shield 489115 Clip 2174183 Cover 488649 Screw 628282 Mold & Heater Assembly (Also Order 542638 628356 Cup, Water Fill 627843 Ejector 2182124 Ice Striper 2195914 Support 627796 Retainer, Thermostat 627985 Thermostat (Also Order 542369 Cement Alumilastic) 489322 Screw 489276 Screw 2171593 Shut Off Arm 2187464 Harness, Wiring 628320 Bracket 2187134 Module Assembly (Includes Items 37 and 38) 488208 Screw 2187135 Motor 489136 Screw 1129179 Nut, Compression 4317943 Complete Icemaker Assembly
20
8198159
PARTS NOT ILLUSTRATED
For Models: 6GC5THGXKS00 (Stainless Steel)
Illus. No. Part No. DESCRIPTION Illus. No. Part No. DESCRIPTION
Parts Not Illustrated and Optional Parts (Not Included) Customer Touch-Up Material
350942 Primer, White (12 Oz. Spray Can) 350939 Enamel, Black (12 Oz. Spray Can) 350930 Enamel, White (12 Oz. Spray Can) 4392901 Enamel, Biscuit (12 Oz. Spray Can) 72017 Brush Touch-Up Kit (White) 4392899 Brush Touch-Up Kit (Biscuit) 72032 Brush Touch-up Kit (Black)
Miscellaneous
212643 Sealer, Gum (4 Feet) 479502 Tape, Vinyl (3/4 x 108") 876370 Kit, Insulation (2 Pcs. x 3" x 24" X 48") 876305 Kit, Insulation (14 Pcs. x 3" x 24" x 48") 978941 Insulation, Fiberglass (63-1/2" x 35-1/2" X 2-5/8) 876029 Kit, Foam Slab (30" x 32-1/2" x 1-1/2") 505587 Sealer, Mastic (1 Qt.) 503695 Cork, Sealer (1/4 Pound) 511873 Touch-Up, White Porcelain (2 Oz.) 542638 Grease, Silicone (1/2 Oz.) 542639 Cement, Alumilastic (1-1/4 Oz.) 606755 Bag, Insulation (36-5/8" x 46") 799833 Kit, Evaporator Repair (Aluminum Epoxy) 833938 Kit, Terminal Connector 2199894 Ice Contianer Assembly 2160606 Ice Crusher Mechanism Assembly
Caution: The spray paint is not to be used where the paint may make contact with the door gaskets.
Refinishing Material
799340 Enamel, Black (1 Qt. Uncut) 799344 Enamel, White (1 Qt. Uncut) 4392900 Enamel, Biscuit (1 Qt. Uncut)
TORX SCREW WRENCH
1117510 Torx Key
8198159
21