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Doc. No. DOC-00034195 REV.
HTC Corporation Issued Date 2007/9/27
A07
. Revised Date 2008/4/21
Doc. Title Nike Service Manual Page 1 of 89
Nike
Service Manual
HTC Proprietary
U
Confidential Treatment Requested
Rev. A07
HTC Corporation.
Engineering Mobility
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
HTC Corporation Issued Date 2007/9/27
A07
. Revised Date 2008/4/21
Doc. Title Nike Service Manual Page 2 of 89
REVISION CONTROL TABLE
REV DATE CONTENTS DEPT REVISED STAGE
AX01 2007/9/26 First Draft PSE Justin_Lai DVT
1. Modify chapter 3.
AX02 2007/10/11 PSE Justin_Lai PVT
2. Modify chapter 10.
1. Change Screw P/N from
72H02246-00M to
72H02310-00M.
A01 2007/10/25 PSE Justin_Lai MV
2. Modify chapter 7.3
3. Modify chapter 9. Update NIKI100
& NIKI300 label
1. As EN-00006960, change
A02 2007/11/8 72H02245-00M*572h02373-00 PSE Justin_Lai MV
m*3+ 72H02287-00M*2
1. Add chapter 6.1 leakage current
test procedure.
2. Modify chapter 3 change some
A03 2007/11/14 PSE Justin_Lai MV
assembly pictures.
3. Modify chapter 10.1 change P/N
and SPL pictures.
1. Modify L2.5 component
2. Change the screw torque from 0.3
A04 2007/12/17 PSE Justin_Lai MV
to 0.4 KGF-CM.(72H02373-00M &
72H02287-00M) .
1. Modify the assembly process at
A05 2008/1/2 page 29. PSE Justin_Lai MV
2. Change the picture of front cover.
1. Add on LCM assembly process.
A06 2008/1/31 PSE Justin_Lai MV
2. Revise spare part.
1. Change 76H02285-00M to
A07 2008/4/21 76H02281-00M at page78. PSE Justin_Lai MV
2. Modify L2.5 at page84.
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
HTC Corporation Issued Date 2007/9/27
A07
. Revised Date 2008/4/21
Doc. Title Nike Service Manual Page 3 of 89
1. INTRODUCTION ....................................................................................................................................................................4
1.1 PRODUCT FEATURES .......................................................................................................................................................5
1.2 PRODUCT OVERVIEW .....................................................................................................................................................11
3. DEVICE DISASSEMBLING AND ASSEMBLING PROCEDURE ................................................................................19
3.1 DISASSEMBLING PROCEDURE ........................................................................................................................................19
3.2 ASSEMBLING PROCEDURE .............................................................................................................................................28
4. ROM RE-FLASH PROCEDURE ........................................................................................................................................37
4.1 ROM UPGRADE THRU RUU (RE-FLASH UPGRADE UTILITY) ........................................................................................37
4.2 ROM IMAGE UPGRADE THRU SD CARD..........................................................................................................................41
5. DIAGNOSTIC PROGRAM ..................................................................................................................................................43
5.1 LIST OF DIAGNOSTIC / WINCE TEST ITEMS ..................................................................................................................43
6. POWER MEASUREMENT TEST ......................................................................................................................................55
6.1 MAIN BOARD LEAKAGE CURRENT TEST PROCEDURE ...................................................................................................55
6.2 BATTERY RUNDOWN TEST PROCEDURE .........................................................................................................................59
7. COSMETIC INSPECTION CRITERIA...............................................................................................................................63
7.1 CLASSES DEFINITION OF INSPECTIVE AREA ...................................................................................................................63
7.2 DISPLAY INSPECTION .....................................................................................................................................................64
7.3 MAIN UNIT INSPECTION ..................................................................................................................................................65
8. GENERIC TROUBLESHOOTING .....................................................................................................................................67
9. GENERIC LABELING PLAN..............................................................................................................................................72
10. GENERIC SPARE PART LIST AND PHOTOS...........................................................................................................78
10.1 SPL FOR REPAIR ...........................................................................................................................................................78
10.2 BOARD LEVEL 2.5 REPAIRS ...........................................................................................................................................85
11. RF ANTENNA SPECIFICATION ...................................................................................................................................88
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
HTC Corporation Issued Date 2007/9/27
A07
. Revised Date 2008/4/21
Doc. Title Nike Service Manual Page 4 of 89
1. Introduction
This manual provides the technical information to support the service activities of this product.
This document contains highly confidential information, so any or all of this document should not be revealed to
any third party.
Chapter 1: Introduction-This Chapter is about Products features and basic Product function. After
reading this chapter, you will know what feature the product has and basic hardware
operation. Also you will know how to perform soft-rest and hard-rest in this chapter.
Chapter 2: Device Disassembling and Assembling Procedure- After reading this chapter, you will
learn how to disassemble and assemble the product. Also, you will know what tools to
use and the torque. Please follow the instruction to disassemble the unit to prevent
from damaging the unit.
Chapter 3: ROM Re-flash Procedure- After reading this chapter, you will learn how to perform
the ROM image re-flesh by using RUU and SD-Card. Also you can find the steps of
enter the boot loader mode.
Chapter 4: DIAGNOSTIC PROGRAM- After reading this chapter, you will learn
How to use the diagnostic program to perform unit function test
How to test some functions in Windows Mobile mode (ex. WLAN, Bluetooth, and
USB etc...)
Chapter 5: Power measurement test- After reading this chapter, you will learn how to use MB
leakage test procedure and battery run-down test (Battery Capacity Measurement).
Chapter 6: Cosmetic Inspection Criteria- After reading this chapter you will learn the appearance
quality inspection criteria, ex. Display, bezel, and housing etc...
Chapter 7: Generic Troubleshooting- After reading this chapter, you will learn how to do generic
trouble-shooting.
Chapter 8: Generic Labeling Plan- In this chapter, you will find generic labels for reference, ex.
Regulation label, and battery label etc...
Chapter 9: Generic Spare Part List and Photos- In this chapter, you will find Spar parts reference
list and photos for repairing, including unit and Board level.
Chapter 10: RF Antenna Specification- Reference Spec for RF test.
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
HTC Corporation Issued Date 2007/9/27
A07
. Revised Date 2008/4/21
Doc. Title Nike Service Manual Page 5 of 89
1.1 Product Features
Platform HSDPA / UMTS
PDA form factor integrated dual modes 3GPP Release 5 compliant
UMTS/HSDPA and Tri-band GSM/EDGE, Bluetooth, UE category 6, 3.6Mbps peak rate (7.2Mbps if
2 mega-pixel camera, and one stop sliding phone available)
keypad Concurrent : DL up to 3.6Mbps (7.2Mbps if
Windows Mobile 6 Professional available) and UL up to 384Kbps
Dimension Global roaming
107 mm(L) x 55 mm(W) x 15.8 mm(T) Auto band switching
120 g with battery pack Handover and cell selection between GSM/EDGE
Processor/Chipset and UMTS
Qualcomm MSM 7200 DTM
TI 6300 SAIC (Circuit Switch only)
Memory Audio codec: AMR, EFR, FR, HR
ROM: 128/ 256 (main SKU) MB (for programs and SMS (MO, MT), concatenated SMS (640 characters)
users' storage) Generic services:
RAM: 64/128 (main SKU) MB DDR RAM (96+160 Call holding/waiting/forwarding
MB) Call barring
LCD Module CLI (Calling Line Identity)
2.6" QVGA dots resolution Display own number
262K-color TFT LCD with LED back light Network selection
Sensitive Touch Screen Cell broadcast
WCDMA/HSDPA (available when ready)/GSM/EDGE Multi-party conference call
Function Spool icon
Internal antenna Phase 2+ unstructured supplementary service
Dual mode HSDPA/UMTS 2100MHz and data
GSM/GPRS/EDGE Tri-band (900/1800/1900) Network Lock
HSDPA/UMTS CPHS (partial support)
2100:1920-1980MHz, 2110-2170MHz EGPRS Functionality
GSM/GPRS/EDGE EGPRS class B
900: 880-915, 925-960MHz Multi-slot standard class 10 (Class 12- carrier
1800: 1710-1785, 1805-1880MHz dependent)
1900: 1850-1910, 1930-1990MHz PBCCH
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
HTC Corporation Issued Date 2007/9/27
A07
. Revised Date 2008/4/21
Doc. Title Nike Service Manual Page 6 of 89
Link Adaptation and Incremental Redundancy Back / Clear button (Dialing pad area)
USIM/SIM Non-Text mode: Back key
1.8/3V of UICC Text Editing mode: short press: clear one
USIM Application at least according to 3GPP character or number; long press; clear
TS 31.102 continually characters or numbers
SIM Application Tool Kit release 96 complete, Smart Launcher button (Grid menu) (Left soft key)
98 class 3, and 99 partial Reset
Over the Air (OTA) programming 2 SKUs Dialing Pad: 12 keys and 20 keys
FDN 12-Keys SKU:
ADN Start button (Left button (Dialing pad area))
Security Pin 1 & 2 control Messaging/Inbox button (Left button (Dialing pad
Camera area))
Main camera: Portal button (Right button (Dialing pad area))
2 mega-pixel CMOS imagine sensor FF Vibrator button (share with # Key)
2nd camera: Long Press # Key: Turn off/on Vibration mode
CIF CMOS imagine sensor One numerical dialing pad- 12 keys
Preview Mirror 20-Keys SKU:
Keyboard/Button/Switch One numerical dialing pad- 20 keys
Power button (position: upper side) Notification
Short Press: system on/off One bi-color LED for UMTS/GSM standby,
Long Press: Turn off power totally UMTS/GSM message, UMTS/GSM network status,
One 5-way navigation pad notification, and charging status
Send/Hands-free button One Blue LED for Bluetooth connectivity status
Long Press during the call: Hands-free On/Off Vibration for notification and incoming call
End Key/lock button Notification by LED, Sound, message on the display
Volume Up/ Voice Recording Button (position: left Audio
side) Built-in Microphone
Quick Press: Volume Up Receiver
Long Press: Voice Recording Loud speaker for Hands-Free supported
Volume Down/Voice Command & Dial Button Full duplex
(position: left side) Audio sampling rate
Quick Press: Volume Down 16-bits with 8KHz, 11KHz, 22KHz, 44.1KHz
Long Press: Voice Command AMR/AAC/WAV/WMA/MP3 codec
Camera capture button (position: right side) Audio Path Routing
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
HTC Corporation Issued Date 2007/9/27
A07
. Revised Date 2008/4/21
Doc. Title Nike Service Manual Page 7 of 89
Bluetooth External RF connector with cover
Receiver Power
Speaker Battery
Headset Removable and Rechargeable Lithium ion or
Connectivity & Interface Lithium-polymer battery, 1100mAh
Bluetooth Charging time: 3 hours
Compliant with v2.0 with EDR Battery life
Class 2 transmit power Playing WMV: 8 hours
Supported profiles: Playing WMA: 12 hours
GAP (generic access profile) Talk time: 2.8 ~ 6 hours for GSM based on RF
SPP (serial port profile) power level 5~12
OPP (object push profile) Talk time: 1.5 ~ 4 hours for UMTS based on RF
GOEP (generic object exchange profile) power level 0 dbm~Max
ActiveSync-Over-Bluetooth (legacy Video Telephony time: 60~120 mins based on
application via SPP) RF power level 0 dbm~Max
HSP (headset profile) Standby time: 150+ hours for GSM based on
HFP (handsfree profile) multiframe 2~5
A2DP (Advanced Audio Distribution Standby time: 160 ~ 250 hours for UMTS
profile) AC adaptor
AVRCP (Audio/Video Remote control AC input: 100 ~ 240V AC, 50/60 Hz
Profile) DC output: 5V and 1A
HID (Human interface device profile) Liquid Indicator
SAP(SIM Access Profile) Stylus
Service Discovery Application Profile Retractable stylus with lock type mechanism
BPP (basic printing profile) Hanger hole
FTP (file transfer profile) Stylish hanger to wear phone with neck strap as
PAN (personal area networking profile) pendant or to attach various phone hangers
HTC 11-pin mini-USB Connector Accessories
USB 2.0 Client with Full Speed Quick Start Guide [Inbox]
Audio Jack CD (User manual & Sync. software) [Inbox]
Support USB charging and synchronization Screen Protector [Inbox]
H2W Stylus [Inbox]
Micro SD Travel Charger (AC adapter) [Inbox]
1.8/3V USIM/SIM card slot Pouch (Carrying Case) [Inbox]
HTC CONFIDENTIAL
SM-TP002-0706
6/30/2008 2:47:10 PM
Doc. No. DOC-00034195 REV.
HTC Corporation Issued Date 2007/9/27
A07
. Revised Date 2008/4/21
Doc. Title Nike Service Manual Page 8 of 89
USB Sync Cable (mini-USB/USB) [Inbox] Microsoft Windows Mobile Update
Battery with battery cover [Inbox] Microsoft Windows Mobile Marketplace
Wired Stereo Headset (HS 168 or HS 200) [Inbox] Internet Sharing
Device shall comply both models. Picture & Video
3-in-1 stylus Games
3.5 mm Audio Adaptor with Microphone plus 3.5mm File Explorer
stereo headset, HS U110 Device Management
Wired Remote Controller with Earphone, RC E100 Security Enhancement
Mono Bluetooth Headset, BH M100 Storage Card Encryption, Device Lock
Mono Bluetooth Headset, BH M200 Microsoft Office Mobile (optional with extra cost)
Stereo Bluetooth Headset, BH S100 Word, Excel & PowerPoint Mobile
Bluetooth Keyboard Microsoft Windows Live!
Y-Cable 11 pin to 5pin + 6pin Windows Live Messenger
Y-Cable 11 pin to 5pin + 3.5 mm Audio Jack Windows Live Mail (Push Mail)
4-in-1 multifunction audio cable Windows Live Contacts
Car Charger Windows Live Search
Car Holder Windows Live Spaces
Compatibility Test : Microsoft Remote Desktop Mobile (optional with
Below 3rd party accessories are required to do the extra cost)
compatibility test for all models. Value Added Applications
Handsfree Carkit : Parrot CK3400LS, Parrot MK6100, Camera / Camcorder
Parrot Minikit, Audi, BMW & Mercedes incar Camera Mode
solutions Encoding format: JPEG
Bluetooth Conference: Parrot Conference Resolution: UXGA 1600x1200, SXGA
Bluetooth Speaker: Parrot Boombox 1280x960, VGA 640x480, QVGA
SanDisk memory cards (including SDHC format)