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MC 60 Level 2 Service Manual
Table of Contents
1 2 3 4 5 6 7 8 9 10 11 12 13 GPRS (GENERAL PACKET RADIO SERVICE)..........3 K JAVA APPLICATION.........................................................................4 KEY FEATURES..................................................................................5 COMPARISON WITH PERVIOUS PRODUCT.............................................7 ACCESSORIES....................................................................................8 UNIT DESCRIPTION MC60 ..................................................................10 DISASSEMBLYOF MC 60.....................................................................15 REASSEMBLY OF MC 60....................................................................18 MOBILE SOFTWARE PROGRAMMING..................................................19 SIEMENS SERVICE EQUIPMENT USER MANUAL...................................22 PICS NTERNET.................................................................................23 INTERNATIONAL MOBILE EQUIPMENT IDENTITY, IMEI..........................31 GENERAL TESTING INFORMATION.....................................................32
Annex 1....................................................................................................36 Annex 2....................................................................................................37
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1
GPRS (General Packet Radio Service)
GPRS is a new non-voice value added services that allows information to be sent and received across a GSM mobile telephone network. It supplements today's Circuit Switched Data (CSD) and Short Message Services (SMS). GPRS involves overlaying a packet based air interface on the existing circuit switched GSM network. This gives the option to use a packet-based data service. The information is split into separated but related "packets" before being transmitted and reassembled at the receiving end. Theoretically, maximum speeds of up to 171.2 kilobits per second (kbps) are achievable with GPRS using all eight timeslots at the same time. This is about 3 times as fast as the data transmission speed possible over today's fixed telecommunications networks and 10 times as fast as current Circuit Switched Data services on GSM networks.
Example: Cell with 1 Frequency channel: 1 physical channel for signaling, 4 physical channels for Circuit switched and 3 physical channels for Packet switched.
2
K-Java Application
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Java-based game system Java Application Manager (JAM) Application launcher download manager. and yes
Supports HTTP-based OTA download of applications over GPRS and CSD. RAM for Java applications Available RAM for Java applications (i.e. Program code and data) during application runtime: Minimum 100 Kbytes (Has to be taken as working assumption for application development). Goal: 145 Kbytes as SL45i (not committed) MIDP 1.0, CLDC 1.0 As SL45i, including performance optimizations from SL45i-Infusio. Proprietary API extension as SL45i. Including `Siemens Game API' Sl45i: only CSD yes yes
`OEM extensions'
yes
HTTP API over GPRS
yes
3
Bands
Key Features
· · · Tri Band E-GSM 900 / GSM 1800 / GSM 1900 GPRS Multi Class 8 Li-Ion Battery Pack
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Battery
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· · · · · Stand-by Time Talk Time
Nominal Voltage Nominal Capacity GSM Capacity Power Input Cut-off Threshold
: 3.6V : 750 mAh : 700 mAh : 1.8A (0.6 ms) / (4 ms) : 3.2V
· Approx. 250 h / Li-Ion (measured at BSPAMFRMS = 9; Number of neighboring cells = 0) · Best case approx. 5 hours (lowest output level with DTX · Worst case approx. : 2.0 hours (highest output level with DTX) Condition for DTX : 40% user talk time
· ·
SIM Card
Small ("Plug In") 3V SIM card (Phase II) To insert the SIM card, the battery pack must be removed. A triple band PIFA antenna will be an integral part of the mobile phone. EGSM: -102 dBm (-104dBm-15.2) (Specification; static & with fading) PCN : -102 dBm (Specification; static & with fading)
GSM Antenna Receiver Sensitivity
·
· ·
The reception sensitivity must comply with the corresponding GSM recommendations in all operating conditions (temperature, battery level ...).
· ·
EGSM: measurements according typical sensitivity are not yet available. PCN: measurements according typical sensitivity are not yet available
Measurement values are referred to the external antenna connector.
Transmitter Power
· ·
EGSM: nominal 2W (Specification: Class 4 Mobile phone) PCN: nominal 1W (Specification: Class 1 Mobile phone)
Transmitter output characteristics is according to GSM 11.10 specification implying all specified operating conditions (temperature, battery level ...).
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Transmitter set points will be specified for GSM and PCN when typical values and statistical values become available. Speech Codec Temperature Range Display ·
· · · · · · · · · ·
Triple Rate (HR/FR/EFR) and AMR -100C to +550C (Normal operation) -300C to +850C (Storage capability) Type: Full Graphic Resolution: 101 x 80 Pixel Color depth: 4096 Technology: Color STN Active area / mm: 29.379 x 25.265 Visible area / mm: max. 32.4 x 28.9 Illumination: 2 White LED Contrast: Adjustable Partially bridgeless 12-digit block (0-9, #, *) and two function keys (SEND, END) in one block with small letters. ON/OFF key combined with the END key; the symbol _ (I inside O) is used as a symbol for ON/OFF. 2 soft keys 2-way navigation key Illumination color : Red Dedicated picture key "5" Comfortable earpiece Omni-directional microphone
Keypad
· · · · · ·
· Acoustics
· ·
4
Comparison with Previous Product
M55 1800 / 1900 MC 60 1800 / 1900 Up to 250 H
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Feature Supported Systems Stand-by Time
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Triple Band EGSM 900 / Triple Band EGSM 900 / Up to 250 H
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Talk Time Battery Type / Capacity Weight Volume Length Width Thickness SIM Antenna SAR related to 1 g
Up to 5 H Li-Ion Battery Pack Nominal Cap. : 750 mAh Approx. 95 g Approx. 69 cm3 100.8 mm 45.6 mm 20.9 mm Plug-in 1.8 V / 3 V Integrated 1.0 W/kg @ 900 MHz 0.8 W/kg @ 1800 MHz 0.8 W/kg @ 1900 MHz
Up to 5 H Li-Ion Battery Pack Nominal Cap.: 700 mAh Approx. 86 g Approx. 88 cm3 109 mm 46 mm 21 mm Plug-in 3 V Integrated 2.0 W/kg @ 900 MHz 0.8 W/kg @ 1800 MHz 0.8 W/kg @ 1900 MHz Yes Yes Yes Yes Yes Yes, Class 8 Yes 6 lines graphic + icons White Min. 95 dB(A) @ 5 cm Typ. > 100 dB(A) @ 5 cm
Full Rate Half Rate Enhanced Full Rate AMR Fax / Data GPRS Keypad Illumination Display Display Illumination Ringer Volume Level
Yes Yes Yes Yes Yes Yes, Class 8 Yes 6 lines graphic + icons White Min. 95 dB(A) @ 5 cm Typ. > 100 dB(A) @ 5 cm
4K color STN full dot matrix, 4K color STN full dot matrix,
5
Accessories
Part number L36880-N5601-A100
For MC 60, the following accessories will be available. Description Li-Ion Battery EBA-510
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Car Charger ECC-500 Travel Charger (Euro) ETC-500 Travel Charger (UK) ETC-510 Desk Top Charger EDC-510 Headset with PTT HHS-510 Basic Car Pack (Headset, Car Charger, Y-Adapter) HKB-500 Car Kit Portable HKP-500 Car Kit Comfort HKC-540 Car Data Adapter (for CK Prof. Voice II) HKO-530 Car Kit Professional Voice II (E) HKV-570 Push To Talk Key (for CK Prof. Voice II) HKO-520 Sync Station DSC-500 Data Link Cable USB DCA-510 Tour Case FCT-550 Hands-free Loudspeaker Base Module without key with Slim-Lumberg-Connector Hands-free Microphone Active E-Box Car Kit Voice Serial Data Cable
L36880-N5601-A106 L36880-N5601-A104 L36880-N5601-A105 L36880-N5601-A101 L36880-N5601-A108 L36880-N5601-A118 L36880-N5601-A109 L36880-N5701-A100 L36880-N5701-A108 L36880-N5601-A100 L36880-N4501-A135 L36880-N5601-A103 L36880-N5601-A111 L36880-N5601-A140 L36104-F3090-X903 L36158-A91-A10 L36254-Z6-C95 L36880-S4501-A301 L36880-S5601-A800
5.1 Interface MC 60 to accessories
The I/O Connector of MC 60 is the slim Lumberg (identical to SL55, S55/57, C55/2128, A55/52, and M55). It is the only electrical interface to the Accessories. Also, it has only one mechanical interface which is integrated in the design parts.
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Slim Lumberg I/O Connector
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6
Unit Description MC 60
The MC 60 is the first Siemens mobile phone with integrated CIF-Camera. It is designed as a single-PCB phone with a partly bridgeless keypad, color display, exchangeable covers and exchangeable keypads. The upper and lower covers are designed as two-colored parts, which is realized in 2-shot-moulding technology.
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6.1
Exploded View of MC 60
Earpiece Cover with mesh
Display window
Upper Case
Antenna
Mounting frame Sim Slider Microphone
Vibra Motor SAR-Frame
Light Guide
Speaker ESD Protection Metal frame
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Camera Module
Camera Module
Explode View of Camera Module: Camera Unit (C-MOS Chip with housing and lens; lens hood and cover glass)
Flex
Connector
Adapter
PCB Assembly PCB
Assembly of Display Module
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Display Module
PCB Back View
Assembly of Camera Module Camera Module
.
MC 60 Final Assemblies:
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Upper Case
Inner Unit Keypad
Lower case
7
Disassembly of MC 60
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Note: ESD concept; the internal circuits will be more susceptible to ESD because of the use of exchangeable housing. The construction of the internal block must be/is designed, in the best possible way, to protect the circuit against sparks. The keypad must be completely closed to prevent any occurrence of an ESD disruptive discharge. The SIM contacts may be open, thus reachable for ESD contact discharge. This could lead to damage or destruction of the E-Gold pins. It is a requirement for the service personnel to observe ESD protection rules while performing servicing the M55.
Step 1
Step 2
Front view of the MC 60
Back View of the MC 60
Step 3
Step 4
Remove the back cover by pushing it upwards as indicated by the arrow.
To remove the battery, release the catch, located at the side, by pressing with the finger tip.
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MC 60 Level 2 Service Manual Step 5 Step 6
To remove the SIM card, push the SIM slider upwards as indicated by the arrow.
To remove the CLIPit cover, gently pull the cover upwards from the side of the phone while holding firmly the lower mounting frame as shown.
Step 7
Step 8
The keypad can be separated from the CLIPit cover.
To remove the SAR frame and Light Guide assembly from the lower mounting frame, unscrew the 6 screws (as indicated) with a T5 Plus screw driver (set Torque = 16 cNm).
Step 9
Step 10
The RF board (PCB) can be seen after removing the SAR Frame and Light Guide assembly.
Separate the PCB from the Lower Mounting Frame. The antenna is built-in on the Lower Mounting Frame.
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MC 60 Level 2 Service Manual Step 11 Step 12
To detach the camera module with a pair of tweezers to disconnect the flex cable from the connector. Then, gently push the camera outwards as shown by the arrow.
Remove the Vibrator motor and MIC from the Lower Mounting Frame.
Step 13
Fully disassembled MC 60
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8
Reassembly of MC 60
For the reassembly of the MC 60, reverse the disassembly procedures from Step 12 to Step 1. However there are some areas to be taken note of during reassembling of the phone. During the installation of the SIM card, make sure that the SIM card is inserted properly and that the golden contact area is facing backwards. Push the SIM slider downwards to lock the SIM card into position.
Installation of the SIM card
During the installation of the battery, make sure that the hinges are properly in place (See picture below). Otherwise the battery will not be able to fit into the phone properly.
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9
Mobile Software Programming
The common mobile software available is divided into language groups. However, this software does not contain the specific settings, such as ringing tones, greeting text, and short dial list etc., required by the operator or service provider. Therefore, it is common to have some menu item(s) differ in different variants or are not visible at all. These settings are stored in different memory area of the mobile and will be activated depending on the customer specific model or variant of the phone by a separate test step during the production process. Due to this separation of common mobile software and customer specific initialization, it is possible to fulfil the demands of the market requiring customization and flexibility. As a consequence the software programming process in the LSO is divided into two different steps as followed:
- Software update to actual version and appropriate language group - Programming of CUSTOMER SPECIFIC INITIALIZATION
Slim Lumberg Cable
Boot Adapter AC Adapter
Figure 1. MC 60 Software Programming Setup
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9.1 Mobile Software Updating
The software of the mobile, L55 series is loaded from a PC directly. Hardware interconnection between the mobile and the PC is shown in Figure 1. Because of the new type of external connector used in X55 series (Slim-Lumberg type) an additional adaptor cable between mobile and boot adaptor is required. Table 1 listed all the hardware requirements If you use the battery dummy, make sure that the power supply voltage is correctly adjusted.
Description Bootadapter 2000 incl. AC-Adapter, serial cable and mobile connection cable IBM Compatible PC Pentium Adapter cable Slim Lumberg to Old
Part No. L36880-N9241-A200 F30032-P226-A1
TABLE 1. EQUIPMENT LIST FOR SOFTWARE PROGRAMMING
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9.2 Flow Chart for Software Upgrading
Plug in the Boot Adaptor to the PC and Mobile Start the SWUP program S/W upgrading in progress
Connec t the AC adaptor to the Boot Adaptor
Select & Execute the "Mobile S/W"
ERROR? NO
YES
P o we r u p B o ot Adaptor & check LED.
ERROR? YES
NO
TEST Mobile
OK? NO
YES
Check H/W setup = S/W
Take note of error and repeat process
Check AC Adaptor
OK?
Feedback Error to Tech. Supp. Dep
YES
OK? NO
Correct Settings
END
Faulty AC Adaptor
Faulty Boot Adaptor
FLOW CHART FOR S/W PROGRAMMING PROCESS
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10
Siemens Service Equipment User Manual
Introduction Every LSO repairing Siemens handset must ensure that the quality standards are observed. Siemens has developed an automatic testing system that will perform all necessary measurements. This testing system is known as: Siemens Mobile Service Equipment Using this system vastly simplifies the repair of the phones and will make sure that: 1. All possible faults are detected 2. Sets, which pass the test, will be good enough to return to customer. Starting from the P35 Series, Siemens will introduce a simpler and faster testing platform for testing a repaired Siemens mobile phone. The testing platforms are either base on R&S CMD 53/55 or CTS55 GSM test set. There is also test software under development for testing with the Wavetek 4201S and the 4107 GSM test set. Level 2.5 service software is also under development for more elaborate testing for the repair for the L55 series mobile phone.
THE LSO WILL HAVE TO PURCHASE THE SYSTEM, CHOOSING BETWEEN THE COMPLETE PACKAGE AND SUB-SET OF IT. A FULLY AUTOMATIC TEST PROCEDURE IS ONLY POSSIBLE IF THE COMPLETE SYSTEM IS INSTALLED.
Make sure that your CTS firmware is Version 3.01 or higher. For CMD 55 it must be Version 4.03 and higher. Please check with the Service Info SB_0500 for the CTS/CMD Hardware Options.
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PICS Internet
Overview The following functions are available for the LSO · Generate PINCODE · Generate SIMLOCK-UNLOCK-Code · Print IMEI labels The access to the server which is located in Kamp-Lintfort is protected and will only be granted to authorize users being supplied with a special coded chip card. Chip cards and the administration services of the PICS database are provided by PICS-TRUST- Center at department ICP MP OI Kamp-Lintfort. In case of any questions or requests concerning chip cards or administration of the databases please ask your responsible Siemens Customer Care Manager.
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Installation for Windows 95 / 98 / NT / 2000 Requirements In order to use the PICS-Internet websites you need a fully configured internet access with a 32bit NETSCAPE-Browser. Remark: Microsoft Internet Explorer and Netscape versions above 4.7x cannot be used! There is a 90-day-trial-version of Netscape Navigator 4.6 in English or German available on the PICS installation CD provided by Siemens. Every user is responsible for a proper installation matching the license agreements. For installation and further access you need the following: 1. The Installation-CD which contains: · the SETUP program for the InterSEC plug-in · the trial version of Netscape Navigator 4.6 (German / English) · the German / English documentation 2. A chip card which is authorized by ICP MP OI KLF in order to decode the protected PICS Websites (and a password which gives you access to your chip card). Chip cards can be ordered via your responsible Customer Care Manager within Siemens. 3. A supported chip card reader (Smarty or Siemens B1) in order to access your chip card. Remark: We recommend using Siemens B1 reader. Similar device to B1 is Cardman 9010. Generate Codes In the module "Generate Codes"you can choose to generate: - Master Phonecodes - Simlock Unlock Codes
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Master - Phonecodes The Master Phonecode is used to unlock blocked mobiles. Master Phonecodes can only be supplied for mobiles which have been delivered in a regular manner.
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Simlock Unlock - Code The Simlock-Unlock-Codes can only be generated if the following conditions are given: - Mobile must have an active Simlock inside. - The user must be given the authorization to obtain Simlock Unlock- Codes for the variant of the operator to which the mobile was delivered last time.
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MC 60 Level 2 Service Manual If there's no such authorization you'll get the following screen:
In this case please contact your responsible Siemens Customer Care Manager.
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Printing IMEI label The module "Print IMEI label" offers the possibility to print IMEI labels for mobiles again.
You are able to print up to six labels in just one step. To prevent that misaligned labels are being printed, the setting "test printer = Yes" is activated as default. After having printed a well-aligned test label you can switch setting to "No" and print the correct label.
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Hint: For correct printing of IMEI labels you must have a Zebra label printer with special material that fits for label printing. This printer has to be connected to local LPT1 printer port (also see Installation of IMPRINT) and MUST feature a printing resolution of 300dpi.
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12
International Mobile Equipment Identity, IMEI
The mobile equipment is uniquely identified by the International Mobile Equipment Identity, IMEI, which consists of 15 digits. Type approval granted to a type of mobile is allocated 6 digits. The final assembly code is used to identify the final assembly plant and is assigned with 2 digits. 6 digits have been allocated for the equipment serial number for manufacturer and the last digit is spare. The part number for the MC 60 is S30880-S5760-Axxx where the last 4 letters specify the housing and software variant. MC 60 series IMEI label is accessible by removing the battery. Re-use of IMEI label is possible by using a hair-dryer to remove the IMEI label.
On this IMEI label, Siemens has also includes the date code for production or service, which conforms to the industrial standard DIN EN 60062. The date code comprises of 2 characters: first character denotes the Year and the second character denotes the Month. For example: M3 CODE M N P R YEAR 2000 2001 2002 2003 MONTH MARCH APRIL MAY JUNE CODE 3 4 5 6
TABLE 2 DIN EN 60062 DATE CODE
To display the IMEI number, exit code and SW/HW version, key: *#06#.
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13
General Testing Information
General Information The technical instruction for testing GSM mobile phones is to ensure the best repair quality. Validity This procedure is to apply for all from Siemens AG authorized level 2 up to 2.5e workshops. Procedure All following checks and measurements have to be carried out in an ESD protected environment and with ESD protected equipment/tools. For all activities the international ESD regulations have to be considered. Get delivery: Ensure that every required information like fault description, customer data a.s.o. is available. Ensure that the packing of the defective items is according to packing requirements. Ensure that there is a description available, how to unpack the defective items and what to do with them. Enter data into your database: (Depends on your application system) Ensure that every data, which is required for the IRIS-Reporting is available in your database. Ensure that there is a description available for the employees how to enter the data.
Incoming check and check after assembling:
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!! Verify the customers fault description!! After a successful verification pass the defective item to the responsible troubleshooting group. If the fault description can not be verified, perform additional tests to save time and to improve repair quality. - Switch on the device and enter PIN code if necessary unblock phone. - Check the function of all keys including side keys. - Check the display for error in line and row, and for illumination. - Check the ringer/loudspeaker acoustics by individual validation. - Perform a GSM Test as described on page 34. Check the storage capability: Check internal resistance and capacity of the battery. Check battery charging capability of the mobile phone. Check charging capability of the power supply. Check current consumption of the mobile phone in different mode. Visual inspection: Check the entire board for liquid damages. Check the entire board for electrical damages. Check the housing of the mobile phone for damages. SW update: Carry out a software update and data reset according to the master tables and operator/customer requirements. Repairs The disassembling as well as the assembling of a mobile phone has to be carried out by considering the rules mentioned in the dedicated manuals. If special equipment is required the service partner has to use it and to ensure the correct function of the tools. If components and especially soldered components have to be replaced all rules mentioned in dedicated manuals or additional information e.g. service information have to be considered
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GSM Test: Connect the mobile/board via internal antenna (antenna coupler) and external antenna (car cradle) to a GSM tester. Use a Test SIM. Skip GSM 900/GSM1800 or GSM1900 test cases if not performed by the mobile phone.
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Final Inspection: The final inspection contains: 1) A 100% network test (location update, and set up call). 2) Refer to point 3.3. 3) A random sample checks of: - data reset (if required) - optical appearance - complete function 4) Check if PIN-Code is activated (delete the PIN-Code if necessary). Basis is the international standard of DIN ISO 2859. Use Normal Sample Plan Level II and the Quality Border 0,4 for LSO. Remark: All sample checks must be documented.
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Annex 1
Test SIM Card There are two different "Test SIM Cards" in use: 1) Test SIM Card from the company "ORGA" Pin 1 number: PUK 1 : Pin 2 number: PUK 2 : 0000 12345678 0000 23456789
2) Test SIM Card from the company "T-D1" Pin 1 number: PUK : Pin 2 number: PUK 2 : 1234 76543210 5678 98765432
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Annex 2
Battery Date Code overview
Varta Date code example
Year (N:2001, O:2002...) Month (1:Jan, 2:Feb,...9:Sep, O:Oct, N:Nov, D:Dec) Revision Letter (A, B,...)
N 9 A VA
Supplier Code (Maker's marking)
Hitachi / Maxwell Date code example
Year (N:2001, O:2002...) Month (1:Jan, 2:Feb,...9:Sep, O:Oct, N:Nov, D:Dec) Revision Letter (A, B,...)
N 9 A MX
Supplier Code (Maker's marking)
Sanyo Date code example
Year (N:2001, O:2002...) Month (1:Jan, 2:Feb,...9:Sep, O:Oct, N:Nov, D:Dec) Revision Letter (A, B,...)
N 9 A SY
Supplier Code (Maker's marking)
NEC Date code example
Year (N:2001, O:2002...) Month (1:Jan, 2:Feb,...9:Sep, O:Oct, N:Nov, D:Dec) Revision Letter (A, B,...)
N 8 A NT
Supplier Code (Maker's marking)
Panasonic Date code example
Year (N:2001, O:2002...) Month (1:Jan, 2:Feb,...9:Sep, O:Oct, N:Nov, D:Dec) Revision Letter (A, B,...)
O N A PAN
Supplier Code (Maker's marking)
Sony Date code example
Year (O:2002, P:2003...) Month (1:Jan, 2:Feb,...9:Sep, O:Oct, N:Nov, D:Dec) Revision Letter (A, B,...)
P N A SO
Supplier Code (Maker's marking)
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