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SAFETY INFORMATION
SAFETY INFORMATION
All Areas INTERNAL LASER RADIATION Maximum radiation power: 8.8 x 10-4 (W) Wavelength: 770-810 nm This is a Class IIIb Laser Diode Assy. that has an invisible Laser Beam. The Print Head Unit is NOT A FIELD SERVICE ITEM. Therefore, the Print Head Unit should not be opened under any circumstances.
U.S.A. Only LASER SAFETY This LBP printer is certified as a Class 1 laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Food, Drug and Cosmetic Act of 1990. This means that the LBP printer does not produce hazardous laser radiation. Since radiation emitted inside the LBP printer is completely confined within protective housing and external covers, the laser beam cannot escape from the LBP printer during any phase of user operation. CDRH REGULATIONS The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products on August 2, 1976. These regulations apply to laser products manufactured from August 1, 1976. Compliance is mandatory for products marketed in the United States. The label shown in the figure indicates compliance with the CDRH regulations and must be attached to laser products marketed in the United States. CLASSIFICATION OF THE LASER PRODUCT This product is classified as a Class 1 Laser Product under the CDRH Regulations U.S.A.
For other Countries Users WARNING: Use of controls, adjustments or performance of procedures other than those specified in this manual may result in hazardous radiation exposure. This is a semiconductor laser. The maximum power of the laser diode is 8.8 x 10-4W and the wavelength is 770-810 nm. For Denmark Users ADVARSEL: Usynlig laserstråling ved åbning, når sikkerhedsafbrydere er ude af funktion. Undgå udsttelse for stråling. Klasse 1 laser produkt der opfylder IEC825 sikkerheds kravene.
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SAFETY INFORMATION
For Finland, Sweden Users VAROITUS!: Laitteen käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saattaa altistaa käyttäjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle. VARNNING: Om apparaten används på annat sätt än i denna bruksanvisning specificerats, kan använderen utsattas för osynling laserstrålnig, som överskrider gränsen för laserklass 1. VARO: Avattaessa ja suojalukitus ohitettaessa olet alttiina nakymattomalle lasersateilylle. Aja katso sateeseen. VARNING: Osynlig laserstråining när denna del är öppnad och spärren är urkopplad. Betrakta ej stråien. For Norway Users ADVARSEL: Dersum apparatet brukes på annen måte enn spesifisert i denne bruksanvisning, kan brukeren utsettes for unsynlig laserstråling som overskrider grensen for laser klasse 1. Dette er en halvleder laser. Maksimal effeckt til laserdiode er 8.8 x 10-4W og bolgelengde er 770-810 nm.
User Instruction (For all users) The outlet should be located near the printer and should be easily accessible.
ii
SAFETY INFORMATION
Please read the following for your own protection.
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Caution Opening the cover indicated by the Caution label below may expose you to harmful laser radiation which could cause damage or loss of eyesight. Do not Open the Cover when the power is on.
COPYRIGHT
:
iii
SAFETY INFORMATION
PRECAUTIONS
(1) Precautions
Caution
Refer to D: DISASSEMBLY/ CLEANING for the Disassembly procedure. 1. When unplugging connectors on the P.W.B.s themselves, always make sure the power is OFF first. Be sure to unplug the printer before disassembling and cleaning. 2. Always unplug connectors by holding the connector housing. Pulling on the wires can lead to problems with poor contact. 3. It is recommended that a body ground not be used when carrying out any trouble-shooting procedure. Be sure to ground DC lines to a ground test point on the P.W.B.
(2) At Replacement/ Adjustment/ Cleaning Caution 1. Be sure to handle the Fusing Unit carefully. The unit remains hot for a while after the printer is turned off. 2. Do not disassemble the Imaging Cartridge or the Print Head Unit. 3. Do not expose the PC Drum of the Imaging Cartridge to direct sunlight for more than one minute or to room lighting for more than 5 minutes. 4. Turn off the power before removing the Print Head Unit to protect the eyes from possible exposure to the laser beam. 5. Use only a Fuse of the indicated rating.
Caution (3) During Operation 1. Keep your hands, clothing, etc. well away from operating or rotating parts. 2. Never touch the terminals of electrical parts or high voltage parts. 3. This printer is using an invisible laser beam. To prevent a laser beam leak, the printer performs a trial run to make sure the covers are in position.
HANDLING THE P.W.B.
Observe the following precautions when handling a P.W.B. with ICs.
(1) During Transportation/ Storage 1. During transport and storage, P.W.B.s should be kept in conductive bags or on mats and not taken out unless absolutely necessary. 2. P.W.B.s should be stored in a place where direct sunlight does not strike them. 3. Do not touch IC terminals with your hands. (2) At Replacement 1. Before removing connectors from a P.W.B., make sure the printer has been unplugged. 2. When P.W.B.s are taken out of their conductive bags or off their mats, hold them by their edges to avoid touching the terminals or the patterned surfaces. 3. Before installing connectors on a P.W.B., make sure the printer has been unplugged. (3) At Inspection 1. Avoid checking a P.W.B. with testers; instead, use operating parts of the printer, indicator lamps, and other means to evaluate operational conditions. 2. Be careful not to short-circuit IC terminals when using metal tools or screws. 3. If it is necessary to touch elements on the P.W.B. with your hand, make sure your body is properly grounded.
iv
CONTENTS
CONTENTS
A: PRODUCT INSTALLATION
1. PRECAUTIONS FOR INSTALLATION ........................................................ A-1 1-1. Installation Site ........................................................................................ A-1 1-2. Environmental Requirements ................................................................... A-1 1-3. Power Requirements ................................................................................ A-1 2. INSTALLATION ............................................................................................. A-2 2-1. Connection ............................................................................................... A-2 2-2. Moving ..................................................................................................... A-2 2-3. Space Requirements ................................................................................. A-3 3. TEST PRINT .................................................................................................... A-4 4. OPTION SETUP .............................................................................................. A-7 4-1. Third Cassette Unit .................................................................................. A-7 4-2. Duplex Unit .............................................................................................. A-8 4-3. RAM-SIMM ............................................................................................. A-9 4-4. Minolta Network Card ........................................................................... A-10 4-5. PostScript ROM-DIMM ........................................................................ A-11 4-6. Hard Disk Unit (PS option) .................................................................... A-12
B: GENERAL INFORMATION
1. SPECIFICATIONS ............................................................................................B-1 2. PARTS IDENTIFICATION ..............................................................................B-3 3. CONTROL PANEL ...........................................................................................B-4 3-1. Control Panel .............................................................................................B-4 3-2. Condition message ....................................................................................B-5 3-3. Warning message ......................................................................................B-6 3-4. Operator call message ...............................................................................B-7 3-5. Service call message .................................................................................B-8 3-6. Duplex print ..............................................................................................B-8 3-7. Key Condition Diagram ............................................................................B-9 3-8. Menu Tree ...............................................................................................B-10 3-9. Additional Note .......................................................................................B-11 4. COMPONENT LAYOUT ...............................................................................B-18 5. GEARS/ ROLLERS ASSIGNMENT ..............................................................B-19 6. ELECTRICAL COMPONENT LAYOUT ......................................................B-20
v
CONTENTS
7. CONNECTORS LAYOUT ............................................................................. B-21 8. SWITCHES/ SENSORS IDENTIFICATION ................................................ B-22 9. ELECTRICAL SERVICE PARTS ON P.W. BOARDS ................................. B-23 10. SYSTEM LAYOUT ...................................................................................... B-25 10-1. Drive Section ........................................................................................ B-25 10-2. Electrical Section .................................................................................. B-26 11. SEQUENCE FLOW ...................................................................................... B-27 12. BLOCK DIAGRAM ..................................................................................... B-28 13. CIRCUIT DIAGRAM ................................................................................... B-29
C: MECHANICAL/ ELECTRICAL
1. PRINTING PROCESS ...................................................................................... C-1 2. PAPER FEEDING ............................................................................................. C-2 2-1. Tray 1 (multi-purpose) .............................................................................. C-2 2-2. Tray 2 (Second Cassette Unit) .................................................................. C-3 3. IMAGING CARTRIDGE ................................................................................. C-4 4. CHARGING ...................................................................................................... C-5 5. EXPOSURE (P/H) ............................................................................................. C-5 6. DEVELOPMENT .............................................................................................. C-6 7. TRANSFER ....................................................................................................... C-6 8. FUSING ............................................................................................................. C-7 9. PAPER EXIT/ DUPLEX ................................................................................... C-8 9-1. Paper Exit .................................................................................................. C-8 9-2. Duplex (Option) ........................................................................................ C-8 10. PRINTING SEQUENCE ................................................................................. C-9 10-1. Starting sequence .................................................................................... C-9 10-2. Multiple sequence ................................................................................... C-9 10-3. Ending sequence ..................................................................................... C-9 10-4. Duplex sequence ................................................................................... C-10 10-5. Power ON sequence (Trouble Check) .................................................. C-10 11. PARALLEL INTERFACE ............................................................................ C-11 11-1. Connector pin assignments (IEEE1284-B) ........................................... C-11 11-2. Compatibility Mode handshake timing values ..................................... C-11
vi
CONTENTS
D: DISASSEMBLY/ CLEANING
1. MAINTENANCE/ INSPECTION .................................................................... D-1 1-1. Replacement of Parts ................................................................................ D-1 1-2. Cleaning Parts ........................................................................................... D-1 1-3. Required Service Tools ............................................................................ D-1 2. DISASSEMBLY PROCEDURE ...................................................................... D-2 2-1. Outer Covers ............................................................................................. D-2 2-2. Fusing Unit ............................................................................................... D-3 2-3. Image Transfer Unit .................................................................................. D-6 2-4. High Voltage Unit .................................................................................... D-6 2-5. Power Unit ................................................................................................ D-7 2-6. Print Head Unit ......................................................................................... D-7 2-7. Paper Empty Sensor Unit. ........................................................................ D-8 2-8. Paper Take-up Roll Unit. .......................................................................... D-8 2-9. Registration Roller Unit............................................................................. D-8 2-10. Drive Unit ............................................................................................... D-9 2-11. Tray 2 (Second Cassette Unit) ................................................................ D-9
E: ADJUSTMENT
1. IMAGE REGISTRATION................................................................................. E-1 2. SERVICE MENU ............................................................................................. E-2 3. ROM UPGRADE .............................................................................................. E-3
vii
CONTENTS
F: TROUBLE-SHOOTING
1. TROUBLE DETECTION ................................................................................. F-1 1-1. JAM detection ........................................................................................... F-1 1-2. Fusing Unit malfunction ........................................................................... F-2 1-3. Laser malfunction ..................................................................................... F-2 1-4. Polygon Motor malfunction ...................................................................... F-2 1-5. Main Motor malfunction ........................................................................... F-2 1-6. Fan Motor malfunction ............................................................................. F-3 2. ACTION FOR DETECTED JAM OR MALFUNCTION ................................ F-4 2-1. JAM1 input ............................................................................................... F-4 2-2. JAM2 drum ............................................................................................... F-4 2-3. JAM3 output ............................................................................................. F-5 2-4. JAM4 duplex ............................................................................................. F-5 2-5. JAM5 size mismatch ................................................................................. F-6 2-6. Service call (Fatal error 1 - 8) ................................................................... F-6 2-7. Fusing Unit malfunction (Fatal error 21) .................................................. F-7 2-8. Laser malfunction (Fatal error 22) ............................................................ F-7 2-9. Polygon Motor malfunction (Fatal error 23) ............................................. F-7 2-10. Main Motor malfunction (Fatal error 24) ............................................... F-7 2-11. Fan Motor malfunction (Fatal error 25) .................................................. F-7 3. OTHER DETECTED TROUBLE ..................................................................... F-8 3-1. No Power .................................................................................................. F-8 3-2. Skew ......................................................................................................... F-8 4. IMAGE QUALITY TROUBLE ........................................................................ F-9 Black/ White Lines .......................................................................................... F-9 Horizontal Lines .............................................................................................. F-9 Low Image Density ......................................................................................... F-9 Foggy Background .......................................................................................... F-9 No Image (Blank/ Black) .............................................................................. F-10 Offset Image .................................................................................................. F-10
viii
A: PRODUCT INSTALLATION
A
A: PRODUCT INSTALLATION
1. PRECAUTIONS FOR INSTALLATION .........................................................A-1 1-1. Installation Site .........................................................................................A-1 1-2. Environmental Requirements ...................................................................A-1 1-3. Power Requirements .................................................................................A-1 2. INSTALLATION ..............................................................................................A-1 2-1. Connection ................................................................................................A-1 2-2. Moving ......................................................................................................A-2 2-3. Space Requirements ..................................................................................A-3 3. TEST PRINT .....................................................................................................A-4 4. OPTION SETUP ...............................................................................................A-7 4-1. Third Cassette Unit ...................................................................................A-7 4-2. Duplex Unit ...............................................................................................A-8 4-3. RAM-SIMM .............................................................................................A-9 4-4. Minolta Network Card ............................................................................A-10 4-5. PostScript ROM-DIMM .........................................................................A-11 4-6. Hard Disk Unit (PS option) ....................................................................A-12
A-0
A: PRODUCT INSTALLATION
1. PRECAUTIONS FOR INSTALLATION
1-1. Installation Site When installing the printer, please avoid the types of locations listed below, both for safety considerations and to avoid breakdowns. · Which is exposed to direct sunlight. · Which is damp or dusty. · Where it may be splashed with water. · Which is tilted or subject to undue vibration. · Where it will be subject to extremely high or low temperature or humidity. · Where it will be subject to sudden fluctuations in either temperature or humidity. · Which is near volatile flammables or corrosive gas. · Which is in the direct air stream of an air conditioner, heater, or ventilator. · Which is near a TV set or radio. 1-2. Environmental Requirements In order to make sure the printer functions in good condition, please make sure the ambient environment satisfies the following requirements:
· Temperature: 10 to 35°C · Humidity: 15 to 85% RH · Altitude: 0 - 2500m
Temperature fluctuation _10°C per hour or less Humidity fluctuation of _20% RH per hour or less Atmospheric pressure 760 hPa or more
1-3. Power Requirements Do not plug the Power Cord into a power outlet via an extension cord supplying electricity to more than one unit.
· Power source: 120V, 50 - 60Hz or 230V - 240V, 50Hz · Voltage fluctuation: _10% (for 120V/ PageWorks 20) · Voltage fluctuation: +6%, -10% (for 230V - 240V/ PagePro · Frequency fluctuation: _3Hz
20)
When any other electric appliance is sourced from the same power outlet, make sure that the current capacity of the outlet is not exceeded. that the power outlet is not hidden behind any object, allowing the user to immediately unplug the power cord when necessary. · The power-outlet shall be installed near the equipment and be easily accessible. · The power cord should not be cracked or scratched.
· Ensure
A-1
A: PRODUCT INSTALLATION
2. INSTALLATION
2-1. Connection The following items should be connected before use. · Connect the Parallel Interface cable. · Connect the Power cord.
2-2. Moving
Caution
The printer weighs approximately 37.7 kg (83-3/4 pounds) including the Imaging Cartridge and all Options (500 Sheet Third Cassette Unit, Duplex Unit). Make sure you place it on a desk or table that's strong enough to hold the weight. Don't lift the printer by yourself. Have at least one other person assist you. The printer weighs approximately 25.0 kg (54-2/4 pounds) without the Imaging Cartridge, paper and Options. Don't lift the printer by yourself. Have at least one other person assist you.
NOTE: This side of the printer is heavier than the other side.
A-2
A: PRODUCT INSTALLATION
2-3. Space Requirements NOTE: The Minimum Space requirements for installation of the printer are enclosed in a . To ensure easy operation, replacement of consumable, and maintenance service jobs, provide the following space for the installation of the printer.
650 90 545 15
618 383 15
403
0993_a021
768 578 175 15
0993_a022
TMÞ²ÁÛËÍ'± z Duplex Unit (Option)
880
541 509 Third Cassette Unit (Option) 106
0993_a024
521 593 Unit: mm A-3
A: PRODUCT INSTALLATION
3. TEST PRINT
Procedure 1. Press the On Line key to go off-line. 2. Press the Menu key, select "TEST MENU". 3. Press the Item key, select a test print. CONFIG PRINT PCL FONT LIST PCL DEMO PRINT [PS CONFIG PRINT] ;/ [PS] is a PS option [PS FONT LIST] [NETWORK CONFIG] ;/ Network Card option [HDD DEMO1] ;/ HDD DEMO SET: ON* in SERVICE MENU [HDD DEMO2] [HDD DEMO3] 4. Press the Enter/Reset key to start the test print. 5. After word, press the On Line key to return on-line. 6. Example of CONFIG PRINT.
(Set print form) PAPER SIZE PAPER TRAY PRINT QUALITY DUPLEX TONER DENSITY
A-4
A: PRODUCT INSTALLATION
7. Example of PCL Font List. 8. Example of PCL Demo Print
A-5
A: PRODUCT INSTALLATION
9. Example of Network Config print
7066 Minolta Network Configuration Sheet 1 - 2 of 2 Minolta Nj, USA/ Germany Technical Support: See User's Manual General Serial Number: Ethernet Address: F/W Version: Rx Packets: Rx Packets Unavailable: Rx Packet Errors: Checksum Errors: Error: NetWare Mode: Print Server Name: Frame Format: JetAdmin: Trap Destination: TCP/IP IP Address: IP Address Source: Boot Protocols: Subnet Mask: Default Gateway Address: Timeout Checking: Trap Destination: EtherTalk Node Address: Router Address: Status: Port 1 Printer Name: Printer Type 1: Zone name: LAN Server Port Configuration Name: Printer Status: Connected To: Error: None 1716489 00.40.68.1A.31.09 5.04a (9650A) 0 0 0 0
Cable Type: Link Status: Polarity:
10BASE-T N/A N/A ;/ Not Applicable
Tx Packets: 0 Tx Packet Errors: 0 Tx Packet Retries: 1
ST: Cable not connected. ;/ None (ENABLED) Unknown MLT1716489 Ethernet 802.2 Disabled 00.00.00.00 : 00.00.00.00.00.00 (ENABLED Using network protocol (198.102.102.254) Using network protocol (198.102.102.254) Gleaning RARP BOOTP DHCP 255.255.255.0 192.168.16.14 Enabled ;/ Disabled 255.255.255.255 (ENABLED) 003281h 192.168.16.14 Running Enabled "MLT 1716489" "LaserWriter" "*" (ENABLED) ;/ Pserver / Rserver
;/ Not Detected
Online printer
A-6
A: PRODUCT INSTALLATION
4. OPTION SETUP
4-1. Third Cassette Unit - The Third Cassette makes TRAY3, in addition to TRAY1 (multi-purpose) and TRAY2 (second cassette). 1. Turn off the power. 2. Unplug the power cord from the printer. 3. Remove all interface cables from the printer.
4. Lift the printer.
5. Orient the printer correctly with respect to the Third Cassette. - Aligning the printer over the Third Cassette, gently place the printer onto the Third Cassette. - Fit the pins on the cassette into the holes in the bottom of the printer.
6. Reconnect any interface cables. Plug in the power cord. 7. Turn on the power. Run a CONFIG PRINT test print using paper fed from TRAY3.
A-7
A: PRODUCT INSTALLATION
4-2. Duplex Unit - The Duplex Unit allows you to print on both sides of the paper. 1. Turn off the power. 2. Unplug the power cord from the printer. 3. Remove all interface cables from the printer.
4. Turn the back of the printer. Remove the gear cover (one screw).
5. Attach the hooks.
6. Place the Duplex Unit on the hooks. - Press the Duplex Unit against the rear cover so that its pins fit into the holes in the rear.
7. Tighten the two screws. 8. Reconnect any interface cables. Plug in the power cord. 9. Turn on the power. Run a CONFIG PRINT test print feeding paper through the Duplex Unit.
A-8
A: PRODUCT INSTALLATION
4-3. RAM-SIMM - The extension memory permits easier printing of larger print jobs. 1. Turn off the power. 2. Unplug the power cord from the printer. 3. Remove all interface cables from the printer.
4. Remove the Right Cover. (two screws) 5. Open the shield door. (4 screws)
6. Fit the RAM-SIMMs into SIMM slot 1 (CN3) and then SIMM slot 2 (CN2), in that order. Mount the SIMM with a larger capacity in slot 1. Make sure the SIMM is being mounted in the pin numbers, left 1 to right 72. NOTE: RAM is 60ns or less none parity. 8. Close the shield door. Replace the Right Cover. 9. Reconnect any interface cables. Plug in the power cord. 10. Turn on the power. Run a CONFIG PRINT test print and check the following information on the printout. - Printer Information, Memory Total Size (MB) = 4 + xx - Installed Options Add SIMM Memory (MB) = xx
A-9
A: PRODUCT INSTALLATION
4-4. Minolta Network Card - Network Printing allows a number of PCs to access the printer quite comfortably. It is automatically selected through a parallel interface. 1. Turn off the power. 2. Unplug the power cord from the printer. 3. Remove all interface cables from the printer.
4. Remove the Network Interface cover. (two screws)
Network Card
5. Insert the Network Card into the grooves in the interface slot. - Make sure that the Card is inserted all the way into the slot. - Connect either a twin-axial (RJ-45) or coaxial (BNC) Ethernet cable.
6. Secure the two screws. 7. Reconnect any interface cables. Connect the Network cable either the coaxial or twin-axial connector type RJ-45. Plug in the power cord. 8. Turn on the power. Run a CONFIG PRINT test print or any Network print job.
A-10
A: PRODUCT INSTALLATION
4-5. PostScript ROM-DIMM - A PostSclipt interpreter ROM. 1. Turn off the power. 2. Unplug the power cord from the printer. 3. Remove all interface cables from the printer.
4. Remove the Right Cover. (two screws) 5. Open the shield door. (4 screws)
6. Fit the ROM-DIMM into the DIMM slot (CN4). - Make sure the DIMM is mounted in the pin numbers, left 1 to right 168. 7. Press the DIMM in firmly until it clicks into place.
8. Close the shield door. Replace the Right cover. Reconnect any interface cables. Plug in the power cord. 9. Turn on the power. Run a PS CONFIG PRINT test print.
A-11
A: PRODUCT INSTALLATION
4-6. Hard Disk Unit (PS option) - Supports PostScript operations. 1. Turn off the power. 2. Unplug the power cord from the printer. 3. Remove all interface cables from the printer.
4. Remove the Right Cover. (two screws) 5. Open the shield door. (4 screws)
6. Install the HDD. (four screws) 7. Plug the flat cable connector into the HDD and the Controller Board.
8. Close the shield door. Replace the Right Cover. Reconnect any interface cables. Plug in the power cord. 9. Turn on the power. Run the HDD DEMO1 test print.
A-12
B: GENERAL INFORMATION
B
B: GENERAL INFORMATION
1. SPECIFICATIONS ........................................................................................................ B-1 2. PARTS IDENTIFICATION .......................................................................................... B-3 3. CONTROL PANEL ....................................................................................................... B-4 3-1. Control Panel ........................................................................................................ B-4 3-2. Condition message ................................................................................................ B-5 3-3. Warning message .................................................................................................. B-6 3-4. Operator call message ........................................................................................... B-7 3-5. Service call message ............................................................................................. B-8 3-6. Duplex print .......................................................................................................... B-8 3-7. Key Condition Diagram ........................................................................................ B-9 3-8. Menu Tree ........................................................................................................... B-10 3-9. Additional Note .................................................................................................. B-11 4. COMPONENT LAYOUT ........................................................................................... B-18 5. GEARS/ ROLLERS ASSIGNMENT .......................................................................... B-19 6. ELECTRICAL COMPONENT LAYOUT .................................................................. B-20 7. CONNECTORS LAYOUT ......................................................................................... B-21 8. SWITCHES/ SENSORS IDENTIFICATION ............................................................. B-22 9. ELECTRICAL SERVICE PARTS ON P.W. BOARDS ............................................. B-23 10. SYSTEM LAYOUT .................................................................................................. B-25 10-1. Drive Section .................................................................................................... B-25 10-2. Electrical Section .............................................................................................. B-26 11. SEQUENCE FLOW .................................................................................................. B-27 12. BLOCK DIAGRAM .................................................................................................. B-28 13. CIRCUIT DIAGRAM ............................................................................................... B-29
B-0
B: GENERAL INFORMATION
1. SPECIFICATIONS
Type Printing system Exposure system Print resolution Print Image Printing time Multi printing time Paper Paper size Paper feeding system : Desktop Laser Beam Printer : Electrostatic dry powdered imaging system + Imaging Cartridge : Laser Diode + Polygon Mirror scanning : 600 dpi, smoothing, photo tone mode : Single print within 5 mm of paper edge Duplex print within 7.5 mm of paper edge : Single print 16 sec/ A4 C (C: crosswise) Duplex print 26 sec/ A4 C (option) : Multi print 20 sheets/ min/ A4 C Duplex print 12.5 pages/ min/ A4 C (option) : Ordinary plain paper (60-90 g/m2), Recycled paper (60-90 g/m2) OHP, Transparency, Letterhead, Postcard, Label : A3, A3+, B4, ISO B5, Ledger, Legal, Executive, DL, C5, Com10, Monarch A4, JIS B5, Letter (Crosswise) : 2 way system Tray 1 (multi-purpose) 92 - 330 mm (W) x 140 - 483 mm (L) (150 sheets) 250 Sheet Cassette (A3/Ledger) 210 - 297 mm (W) x 148 - 432 mm (L) : Face down (500 sheets maximum/ A4 C/64 g/m2) : Within 70 seconds (when power supplied at 23°C) : 93.8 mm/ second : Heat Roller fusing system : Rotating Charge Brush system : Fine Micro Toning system : Cleaning Blade system : Paper Separator + curvature separating system : 545 mm(W) x 383 mm(D) x 403 mm(H) without Paper Cassette 545 mm(W) x 521 mm(D) x 403 mm(H) include 250 Sheet Cassette (A3/Led.) : Approximately 25 kg (without Imaging Cartridge 1.9 kg) : AC 120V 50-60Hz, 230-240V 50Hz : 750 W or less (operation) 200 W or less (standby) 45 W or less (low power) : 53 dB (A) or less (operation) 38 dB (A) or less (standby) : 360,000 prints or 5 years : 10,000 prints or more (when the black-to-white ratio is 5% on multi prints)
Paper exit system Warm-up time System speed Fusing system Charging system Development Drum cleaning Separating system Dimensions Weight Power supply Power consumption
Acoustic noise Printer life Imaging Cartridge life Controller CPU Memory
Interface
Control Panel
: NKK NR4645 100MHz : ROM 4 MB (Including fonts: 1 bitmap, 35 Intellifont, 10 True Type) RAM 4 MB/ RAM-SIMM 2 slot (maximum 64MB option) ROM-DIMM 1 slot (PS option) : IEEE1284 (Compatible, Nibble, ECP) IEEE802.3, Ethernet (IPX/SPX, TCP/IP, NetBIOS, EtherTalk option) EIDE HDD (only use PS option) : LCD 16 characters x 2 lines, 3 LEDs, 8 keys
B-1
B: GENERAL INFORMATION
Accessories : Power Cord (only North America) Imaging Cartridge 500 Sheet Cassette (A4/Letter) User's Manual FD x 4 (Win 95 driver, Win 3.1 driver, Status monitor for Win95, Agfa Font Manager and 65 fonts) Options : 500 Sheet Third Cassette Unit (A4/Letter) 250 Sheet Third Cassette Unit (A3/Ledger) 500 Sheet Cassette (A4/Letter) 250 Sheet Cassette (A3/Ledger) Duplex Unit RAM-SIMM 4, 8, 16, 32 MB/72 pins 60ns or less none parity on market Minolta Network Card PostScript (ROM-DIMM) Hard Disk Unit (2.5" EIDE) 250 Sheet Cassette (A3/Ledger) Paper : Ordinary Plain Paper (60-90 g/m2), Recycled Paper (60-90 g/m2) Paper size : 210 - 297 mm (width) x 148 - 432 mm (length) A3, B4, Ledger, Legal, Executive, A4, JIS B5, ISO B5, Letter Paper Feeding system : Paper finger system (250 sheets maximum) 500 Sheet Cassette (A4/Letter) Paper : Ordinary Plain Paper (60-90 g/m2), Recycled Paper (60-90 g/m2) : Duplex Unit Specifications Paper size : A4 or Letter (crosswise) Paper Feeding system : Paper finger system (500 sheets maximum) Third Cassette Unit Paper Paper Feeding Power supply Dimensions Weight Third Cassette Unit life Duplex Unit Paper Paper size Power supply Dimensions Weight Duplex Unit life
: Ordinary Plain Paper (60-90 g/m2), Recycled Paper (60-90 g/m2) : 250 Sheet Cassette (A3/Ledger) or 500 Sheet Cassette (A4/Letter) : 5V - 0.1A/ 24V - 0.3A maximum (supplied from printer) : 545mm (W) x 377mm (D) x 106mm (H) : Approx. 5.4 kg (Third Cassette Unit 3.3 kg + 250 Sheet Cassette 2.1 kg) : 150,000 sheets or 5 years
: Ordinary Plain Paper (60-90 g/m2), Recycled Paper (64-90 g/m2) : A3, A3+, A4, B4, JIS B5, Ledger, Legal, Letter, Executive : 5V - 0.3A/ 24V - 1.0A maximum (supplied from printer) : 424mm (W) x 71mm (D) x 244mm (H) : Approx. 2.1 kg : 150,000 sheets or 5 years
B-2
B: GENERAL INFORMATION
2. PARTS IDENTIFICATION
2
3 4
1
5
0993-b021
8
7
6
0993-b022
910
11 0993-b023 Sealing Tape
1. Tray 1 (multi-purpose) 2. Paper Exit Tray 3. Upper Unit Lock Release Lever 4. Duplex Unit (option) 5. Duplex Unit Lower Cover 6. Interface Connector 7. Tray 2 (Second Cassette Unit) 8. Tray 3 (Third Cassette Unit option) 9. Imaging Cartridge 10. 500 Sheet Cassette (A4/Letter) 11. 250 Sheet Cassette (A3/ Ledger)(option)
11
10
0993-b024 B-3
0993-b025
B: GENERAL INFORMATION
3. CONTROL PANEL
3-1. Control Panel
1 2 3 4
READY
PCL
· Data ·
· Message
Shift
On Line Proceed Tray1 Paper
Menu
Item
Select
Enter
s t
s t
s t
]
Reset
12
11 10
9 8
7
6
5
1. On Line LED 2. Data LED 3. Message LED 4. LCD 5. Shift key 6. Enter/Reset key 7. Select key 8. Tray1 Paper key 9. Item key 10. Proceed key 11. Menu key 12. On Line key
LED's On Line : On Flashing Off : On Flashing Off : On Flashing Off : On-line (ready) : Being off-line : Off-line : Data in memory : Receiving data : No data : Error or malfunction : Empty or jam error : Waiting
Data
Message
KEY's On Line Proceed : Changes the on-line/off-line condition. Acts as a stop key. : Commands the printer to continue printing after a Memory Overflow, Job Too Complex, or Paper Size Jam 5 condition is corrected (goes online) : Sets the paper size for the Tray1 (multi-purpose). : Item key + Shift key, Select key + Shift key moves back up the respective list. Enter/Reset key + Shift key clears data from the memory. : Selects a Menu from the Menu mode. : Selects an Item from the selected Menu. : Selects an option from the selected Item. Pressing the key continuously will cause the printer to move quickly through the options. : Sets up the Menu selections. Enter/Reset + Shift cancels a printing job (print data, cache data, I/O buffer) and returns on-line.
B-4
Tray1 Paper Shift
Menu Item Select Enter/Reset
B: GENERAL INFORMATION
3-2. Condition messages · message
READY TRAY 2 IS EMPTY PCL
· PCL/ PS
· warning 1 Message: READY OFFLINE PROCESSING PRINTING IMAGE ADAPT BI-CEN OVERFLOW RESET TRAY1 PAPER PRINT MENU POWER SAVE WARMING UP SELF TEST MAINTENANCE REQ TRAY 2 IS EMPTY TRAY 3 IS EMPTY TONER IS LOW TONER EMPTY JOB SEPARATION : A waiting data : Off-line : Processing data : Printing data : Image data adaption: on, compressing data : Host PC not receiving data from printer : Clearing data in memory : Setting the Tray1 paper size : Menu mode : Power saving mode : Printer warming up : Power-on self-check cycle : Printer demands maintenance : Tray 2 is paper empty : Tray 3 is paper empty : Toner is near empty : Out of toner : Tray 1 is in page insertion mode
Warning 1:
NOTE: TRAY 2 (3) IS EMPTY: Load paper into Tray 2 (or 3). NOTE: BI-CEN OVERFLOW: This error does not influence printing of the image.
B-5
B: GENERAL INFORMATION
3-3. Warning messages · Warning message (warning 2 - 3)
MEMORY OVERFLOW
user name
· PCL user name (Indicated only when printing)
Warning message: NOTE: The "off" or "time delay" settings for AUTO CONTINUE are in the SYSTEM MENU. - Off: After a printing error stops the printing cycle, press the Proceed key. The printer returns on-line and printing continues. - Time Delay: After a set period of time, the printer automatically returns on-line and continues printing data from memory. Warning 2: MEMORY OVERFLOW : Data memory overflow. - The printer needs more memory (optional RAM-SIMM). - Printer begins to print at the press of the Proceed key; Or set up AUTO CONTINUE in the SYSTEM MENU. JOB TOO COMPLEX : Data processing over-run. - Image processing time too longer the printing time of the engine. - This error will not occur if PAGE PROTECTION is ON. - The printer needs more memory (optional RAM-SIMM). : Before data memory overflow is being compressed for printing. - Results in poor image quality. : I/O buffer overflow of data sent to host PC. - Image quality will not be affected.
Warning 3:
IMAGE ADAPT
BI-CEN OVERFLOW
NOTE: The warning message is canceled upon reception of next print data or pressing any key.
B-6
B: GENERAL INFORMATION
3-4. Operator call messages
Message (paper)
· PCL user name user name
· Paper size A3, A4, Letter, Legal, etc. Message: MANUAL FEED : Manually insert a sheet of paper into Tray1. LOAD TRAY1 : Load paper into Tray 1. LOAD TRAY2 : Load paper into Tray 2. LOAD TRAY3 : Load paper into Tray 3. LOAD : Load paper into the any tray. LOAD TRAY2 NO TRAY : Install the cassette into Tray 2. LOAD TRAY3 NO TRAY : Install the cassette into Tray 3. OUT OF PAPER ALL TRAYS : Load paper into the trays. COVER OPEN : Upper unit is open. DUPLEX OPEN : Duplex Cover is open. PAPER JAM 1 INPUT : Misfeed in take-up section. PAPER JAM 2 DRUM : Misfeed in Imaging Cartridge section. PAPER JAM 3 OUTPUT : Misfeed in exit section. PAPER JAM 4 DUPLEX : Misfeed in Duplex. PAPER JAM 5 SIZE : Paper size mismatch.
NOTE: The part of the message display marked "(paper)" in the above example will contain either a paper size or a message. - Paper sizes: Letter, Legal, Ledger, Exec, C5, DL, Monarc, A4, A3, B4, JIS B5, ISO B5, COM10. - Messages: Paper Size Error, Paper Empty, Manual Feed.
Paper Feeding: 1. The printer automatically feeds paper when the selected tray is loaded with paper. 2. The paper feeding is stopped if the selected tray is not loaded with paper or when it runs out of paper. The printer resumes the print cycle as soon as paper is added to the tray. 4. Select Tray 1 and Universal for the size. This allows you to use paper of a size different from those specified on the computer screen. 5. In automatic feeding, paper of the sizes specified on the screen are selected in the order of Tray 2, Tray 3, and Tray 1. An empty tray can be loaded with paper during a print cycle. The trays are not automatically selected if SPECIAL PAPER, JOB SEPARATION, or UNIVERSAL is selected. 6. If a misfeed occurs during JOB SEPARATION of Tray 1, printing is not retried.
B-7
B: GENERAL INFORMATION
3-5. Service call messages
Message
(number)
Message:
FATAL ERROR 1 ROM FATAL ERROR 2 PS ROM FATAL ERROR 3 RAM FATAL ERROR 4 SIMM RAM
: System ROM malfunction : PS ROM-DIMM malfunction ; System RAM malfunction : RAM-SIMM malfunction, number = slot 0 or 1 FATAL ERROR 5 EEPROM : EEPROM malfunction FATAL ERROR 6 HARD DISK : Hard Disk malfunction FATAL ERROR 7 NETWORK BOARD: Network Card malfunction FATAL ERROR 8 INTERFACE : Interface communication error, number = 1: engine, 2: network card FATAL ERROR 21 FUSER : Fusing Unit malfunction FATAL ERROR 22 HSYNC : Laser diode malfunction FATAL ERROR 23 POLYGON : Polygon Motor malfunction FATAL ERROR 24 MOTOR : Main Motor malfunction FATAL ERROR 25 FAN : Fan Motor malfunction
NOTE: Refer to "F: Trouble-shooting", sections 2-6 through 2-11.
3-6. Duplex printing 1. Portrait long-edge 2. Portrait short-edge
3. Landscape long-edge 4. Landscape short-edge
NOTE: For duplex printing, use paper sizes A4, A3, A3+, B4, JIS B5, Letter, Legal, Ledger, Executive and Universal. NOTE: The printer needs a minimum of 4MB of memory for Letter or A4 size duplex printing.
B-8
B: GENERAL INFORMATION
3-7. Key Condition Diagram
On-line
On Line On Line
Off-line
Menu On Line Tray1 Paper On Line
Proceed
Menu
Tray1 Paper size
Menu
Item
Exit
Select
Enter
Item
Tray 1 size*
Shift
Item
Select
+
Enter/ Reset
Option Reset
Select Enter
Option*
NOTE: - Press the On Line key to return on-line from anywhere in the Menu mode. - The Menu mode cannot be accessed when data is entering or residing in the memory (Data LED on or flashing). - The printer will automatically return on-line from the error display mode after 30 seconds.
B-9
B: GENERAL INFORMATION
3-8. Menu Tree
Tray1 Paper key TRAY 1 Item key TRAY 1
*: Default setting []: Option Select key LETTER*, LEGAL, LEDGER, EXEC, C5, DL, MONARC, COM10, A4*, A3, A3+, B4, JIS B5, ISO B5, UNIVERSAL, JOB SEPARATION Select key 1 - 999 (1*) LETTER*, LEGAL, LEDGER, EXEC, A4*, A3, B4, JIS B5 PORTRAIT*, LANDSCAPE TRAY 1, TRAY 2, [TRAY 3], MANUAL FEED, AUTOMATIC* OFF*, LONG-EDGE, SHORT-EDGE 5 - 128 (60*, 64) ;lines 300, 600* ;dpi FINE ART*, TONER SAVE, STANDARD EXTRA LIGHT, LIGHT, MEDIUM LIGHT, MEDIUM*, MEDIUM DARK, DARK, EXTRA DARK OFF*, ON 0 -50 (o*) 0.44 ~ 99.99 (10.00*) 4.00 ~ 999.75 (12.00*) ;point ROMAN-8*, ISO L1, ISO L2, ISO L5, PC-8, PC-8 DN, PC-850, PC-852, PC8 TK, WIN L1, WIN L2, WIN L5, DESKTOP, PS TEXT, VN INTL, VN US, MS PUBL, MATH-8, PS MATH, VN MATH, PIFONT, LEGAL, ISO 4, ISO 6, ISO 11, ISO 15, ISO 17, ISO 21, ISO 60, ISO 69, WIN 3.0, MC TEXT, SYMBOL, WING ON*, OFF PCL*, [PS], [AUTO] 0 - 180 (45*)/ 1- 60 (45*) for Europe ;minute OFF*, 20 SEC, 30 SEC, 60 SEC, 90 SEC, 120 SEC NONE*, [TRAY 3], TRAY 1 PLAIN PAPER*, THIN PAPER, TRANSPARENCY, ENVELOPE PLAIN PAPER*, THIN PAPER PLAIN PAPER*, THIN PAPER 16K, 64K, 256K, 1M, AUTO* OFF, ON* OFF, ON* A-B-A*, A-B, B-A STANDARD*, BINARY, TBCP (PS only) 5 ~ 300 (15*) ;second ENGLISH*, DEUTSCH, FRANCAIS, ITALIANO, NEDERLANDS, DANSK, ESPAÑOL, CESKY ON, OFF (Display of MAINTENANCE REQ) 198.102.102.254 ; user entry. 255.255.255.0 0.0.0.0 AUTO(*), ETHERNET-2, IEEE-802.3, IEEE-802.2, SNAP+IEEE-802.3
Menu key PRINT MENU
Item key COPIES PAPER SIZE ORIENTATION PAPER TRAY [DUPLEX] FORMLENGTH RESOLUTION PRINT QUALITY TONER DENSITY PAGE PROTECTION
PCL MENU
FONT NUMBER PITCH POINT SIZE SYMBOL SET
[PS MENU] SYSTEM MENU
JAM RECOVER LANGUAGE POWER SAVE AUTO CONTINUE SPECIAL PAPER TRAY1 MEDIA TRAY2 MEDIA [TRAY3 MEDIA] IO BUFFER SIZE HIGH SPEED BI-DIRECTION TIMING [ADOBE PROTOCOL] TIME OUT DISPLAY LANGUAGE FACTORY DEFAULT [SERVICE MESSAGE]
PARALLEL MENU
MAINTENANCE MENU
[NETWORK MENU]
IP ADDRESS SUBNET MASK GATEWAY NETWARE FRAME
TEST PRINT
CONFIG PRINT PCL FONT LIST PCL DEMO PRINT [PS CONFIG PRINT] [PS FONT LIST] [NETWORK CONFIG PRINT] [HDD DEMO1] [HDD DEMO2] [HDD DEMO3] B-10
B-10
B: GENERAL INFORMATION
3-9. Additional Notes
TRAY1 key When use new type paper, secure the paper size and Tray1 Media under System Menu. - At the message "TRAY1 IS EMPTY", load paper into Tray 1 and printing automatically continues. - When UNIVERSAL is selected, the printer ignores the host PC's paper setting and any paper size can be used in Tray 1. - When UNIVERSAL is selected and PAPER TRAY is set to AUTOMATIC, Tray 1 is not automatically selected for paper feeding. - When JOB SEPARATION is selected, Tray1 is page insertion mode. Different paper sizes can be used in Tray 1 and automatic feeding stops when the tray is emptied. - When JOB SEPARATION is selected, Printer not automatic paper feeding when the after message "TRAY1 PAPER EMPTY". - When JOB SEPARATION is selected, the printer ignore "Tray1" of the host PC's paper tray, paper feeding from Tray in PAPER TRAY and size in PAPER SIZE or the paper feeding from just before use tray and paper size. PRINT MENU items PAPER SIZE - Operation of DOS file copy to printer (print data does not specify the paper size): The printer paper feeding from tray in PAPER TRAY and size in PAPER SIZE or the paper feeding from just before use the paper tray and paper size. - The default paper size is set through dip switch DS-2 (Letter or A4). ORIENTATION - When PORTRAIT or LANDSCAPE is selected, the direction of the image on the paper. PAPER TRAY - When Tray 1 is set to JOB SEPARATION, under PAPER TRAY, Tray 1 will not be listed and Tray 2 will be shown in its place. - If MANUAL FEED is selected, when the data down-loaded from host PC the printer will display the message "Manual Feed" and go off-line. Manually insert the paper into Tray 1 and press the On Line key to start printing. - When AUTOMATIC is selected, the printer searches in the order of Tray 2, Tray 3, and Tray 1. When the right paper size is found, it proceeds with feeding. - When AUTOMATIC is not selected, if the printer cannot find the right paper size or tray, the printer stops. Load the right paper size and the printer continues automatically. RESOLUTION - Select "300": Image 300 dpi. ;1 data point to 2 dots. PRINT QUALITY - If RESOLUTION is set to 300 dpi, choosing FINE ART will have very little effect on the image quality. - When TONER SAVE is selected, alternate data bits are cut out to conserve toner consumption. TONER DENSITY - The settings of LIGHT, MEDIUM*, DARK, etc., are very precise. PAGE PROTECTION - When ON is selected, if the data is complex and hard to process, printing will proceed at a slower rate. NOTE: The settings of the Print Menu of the host PC supersede the settings of the PRINT MENU of the printer control panel. PCL MENU items FONT NUMBER - The default font is number 0 (Courier) of the resident PCL fonts number 0 - 50. PITCH - The character spacing for Courier, Letter Gothic and Line Printer. Each press of the Select key changes the value in +0.01 increments. Hold the Select key down and the value changes in +1.00 increments.
B-11
B: GENERAL INFORMATION
POINT SIZE - The character size of proportional fonts (1 point = 1/72 inch). Each press of the Select key changes the value in +0.25 increments. Hold the Select key down and the value changes in +1.00 increments. SYMBOL SET - Select the desired character or symbol set. [PS MENU] items JAM RECOVER - Set to ON, printing is recovered after a misfeed, but printing is at a slower rate. - Set to OFF, printing is not recovered after a misfeed but printing is at a faster rate. SYSTEM MENU items LANGUAGE - When AUTO is selected, the printer automatically switches between PCL and PS languages. POWER SAVE - Select "0" to disable POWER SAVE. Dip switch DS-3 is ON for European CE mark. - The printer exits POWER SAVE mode when data is received, any key is pressed, a cassette is pulled out / pushed in, or a cover is opened / closed. AUTO CONTINUE - If selected, the printer will automatically continue printing after a set period of time when a "Memory Overflow" or "Job Too Complex" warning occurs. - When a time delay is set, the printer will automatically return on-line after that time has elapsed. - When OFF* is selected, the printer stops if one of the above warnings occur. PAPER - When Tray 1 or Tray 3 is selected for SPECIAL PAPER, that tray is not automatically selected during printing. - When Tray 1 is set for JOB SEPARATION or UNIVERSAL, it is not automatically selected during printing. TRAY1 MEDIA, TRAY2 MEDIA, [TRAY3 MEDIA] - Select THIN PAPER for paper weight 60-74 g/m2. NOTE: After a THIN PAPER print job, the printer automatically resets the tray to PLAIN PAPER*. PARALLEL MENU items IO BUFFER SIZE - Select AUTO* for automatic adjustment of buffer size. HIGH SPEED - OFF: Data transfer speed of approx. 111 kB/s ;Centronics compatible mode. - ON*: When printer data receiving error, this select is OFF. BI-DIRECTION - Select ON* for two-way communication between the printer and host PC. - OFF: Centronics compatible mode. TIMING - Select timing A - B - A*: Ack while Busy ;IEEE1284 Mode - Select timing A - B: Ack in Busy ;IEEE1284 Mode - Select timing B - A: Ack after Busy ;Centronics compatible Mode [ADOBE PROTOCOL] (PS option) - Standard*: Standard Protocol, ASCII character based. - Binary: Binary communication protocol. - TBCP: Tagged binary communication protocol. TIME-OUT - The period of time between processing blocks of data in a DOS operation.
B-12
B: GENERAL INFORMATION
- For PCL data, a block of data will be printed out during the following time-out. For PS data, no printing occurs during a time-out. NOTE: For further information on TIME-OUT, see the text file DOS>copy README.TXT >lpt1. MAINTENANCE MENU items DISPLAY LANGUAGE - Select the language of the control panel. FACTORY DEFAULT - Returns the printer control panel to the factory-set defaults. - Does not clear the items of the PARALLEL MENU, NETWORK MENU, SERVICE MENU, and the "Maintenance Required" message setting of the MAINTENANCE MENU. SERVICE MESSAGE - When set to ON, the warning message "MAINTENANCE REQ" will appear on the display when needed. - Set to OFF and press the Enter/Reset key to clear the warning message setting. [NETWORK MENU] items - Input the various network settings and press the On Line key to enter them. - Be sure to get the correct address, subnet mask, gateway and ethernet frame type from the system manager. NETWARE FRAME - When set to AUTO, Network Card is automatically selected frame type Ethernet 2, IEEE 802.3, IEEE 802.2 and SNAP+IEEE 802.2. TEST PRINT items - Refer to examples in A: Product Installation 3. Test Print items. Warning Messages LED o: On-line, d: Data, m: Message. Key O: On Line, T: Tray1, M: Menu, P: Proceed, R: Reset.
Pr.
Message
Condition & Action
o d m O T MP R - * * x x x O O
MEMORY OVERFLOW Print data memory overflow.
(user name) (user name): PCL user name. JOB TOO COMPLEX Image processing time too longer the print- - * * x x x O O (user name) ing time of the engine. (user name): PCL user name.
LED condition "-": off, "?": undetermined, "*": flashing. Key operation "x": invalid, "O": valid. Operator Call Messages LED o: On-line, d: Data, m: Message. Key O: On Line, T: Tray1, M: Menu, P: Proceed, R: Reset.
Pr. 10
Message
Condition & Action
o d m O T MP R - * * O x x x O
MANUAL FEED Manually insert paper in Tray1, press On (paper) (user name) Line key. (paper): Paper size from host PC. (user name): PCL user name.
B-13
B: GENERAL INFORMATION
Pr. 10
Message
Condition & Action
o d m O T MP R - * * x O x O O
Paper empty. LOAD (tray) (paper) (user name) (tray): Load paper on the tray, printing begins. printing (paper): Paper size from host PC. (user name): PCL user name. LOAD (tray) (paper) waiting LOAD (paper)
10
Make sure the paper tray and paper size are - - * x O O x x correct in PRINT MENU. (tray): Load paper on the tray. (paper): Paper size from host PC. - * * x O x O O
10
Paper size error when PAPER TRAY = (user name) AUTOMATIC. (paper): Paper size from host PC. (user name): PCL user name. Install Tray 2 Install Tray 3 No paper in all trays. Set-up any paper tray. Upper cover opened. Duplex cover opened.
10 10 9 1 2 4
LOAD TRAY2 NO TRAY LOAD TRAY3 NO TRAY OUT OF PAPER ALL TRAYS COVER OPEN DUPLEX OPEN
- ? * x O O x x - ? * x O O x x - ? * x O O x x - ? * x x x x x - ? * x x x x x - ? * x x x x O
PAPER JAM 1 Misfeed at take-up. Correct and close INPUT (user name) cover. (user name): PCL user name. PAPER JAM 2 Misfeed at drum. Correct and close cover. DRUM (user name) (user name): PCL user name. PAPER JAM 3 Misfeed at exit. Correct and close cover. OUTPUT (user name) (user name): PCL user name. PAPER JAM 4 Misfeed in duplex. Correct and close cover. DUPLEX (user name) (user name): PCL user name.
5 6 7 8
- ? * x x x x O - ? * x x x x O - ? * x x x x O
PAPER JAM 5 Paper size mismatch or double feed paper - ? * x x x x O SIZE (user name) and no paper in the machine. Make sure the correct paper is in the Tray. This error cannot be detected if the Proceed key is pressed or AUTO CONTINUE is turned on. (user name): PCL user name.
B-14
B: GENERAL INFORMATION
Pr. 3
Message TONER EMPTY
Condition & Action Imaging Cartridge is no toner. Install the new Imaging Cartridge, power on.
o d m O T MP R - ? * x O x x x
LED condition "-": off, "?": indeterminacy, "*": flashing. Key operation. "x": invalidity, "O": valid. NOTE: To cancel a job when a misfeed occurs, press the Shift + Enter/Reset keys. Service mode - Refer to E: Adjustment 2. Service Menu. Media type - Plain paper: 75 - 157 g/m2 - Thin paper: 60 - 74 g/m2 - Manual feed: Select the media (plain paper, thin paper, transparency, envelope) for Tray1. NOTE: The printer can automatically change the media setting of a tray before printing each page, but cannot change the fusing temperature also. (The fusing temperature is usually adjusted for each media type.) [Duplex print] - Do not duplex print on envelope (ISO B5, Com10, C5, DL, Monarc). - When the printer receives a duplexing print job, but does not have a duplex unit, each side of the page is printed out sequentially on separate sheets of paper. - When "Memory Overflow" is indicated, install an optional RAM-SIMM. - When the messages "Memory Overflow", "Job Too Complex" or "Paper Empty" occur, press the Enter/Reset key (the message "Paper Jam4, Duplex" will appear), remove the paper from the duplex, and close the cover. The printer should indicate "Ready". Press the Proceed key to continue the print job. The print out may contain missing or garbled data. - The printing sequence for each page of a duplex print job is 2, 4, 1, 6, 3, 8, 5, 10 . . . For 3 sheets: page 2, 2, 1, 2, 1, 4, 1, 4, 3 . . . - The 1st page printing on the under face. Page Insertion Mode (Job Separation) - The print of a misfeed page cannot be recovered. - When Tray 1 is empty, the message "Load Tray 1 Paper" appears. Load paper onto Tray 1. - The Counters count up one for each page printed in JOB SEPARATION paper. - When Tray 1 is set to JOB SEPARATION, Tray1 selected in PAPER TRAY automatic change the Tray2. - With AUTOMATIC in PAPER TRAY selected, Tray 1 it is not automatically selected during printing. - When MANUAL FEED under PAPER TRAY is selected for Tray 1, Tray 1 automatically returns to the JOB SEPARATION setting after the manual feed job is finished. NOTE: When PAPER TRAY is set to UNIVERSAL, the printer not detected the paper size for Tray 1. Paper Size error - When the messages "Load (tray) (paper)" or "Load (paper)" appear, load the correct size paper into the indicated tray. - Press the Proceed key and paper is fed from the same tray as before the error. - The paper size cannot be detected when the Proceed key is pressed. NOTE: When the host PC selects Tray 3, but Tray 3 is not installed, the tray set under PAPER TRAY is used. During a print job, the previously used tray is selected.
B-15
B: GENERAL INFORMATION
Paper empty error When the message "Load (tray) (paper)" appears, the printer stops and goes off-line. - Press the Proceed key and paper is fed from the same tray as before. - Press the Shift + Enter/Reset keys to reset the printer and go on-line. - When the indicated paper size is loaded onto the indicated tray, the printer continues printing. - When the paper empty condition occurs in a tray not set under PAPER TRAY, the message "Tray 2 (or 3) Is Empty" appears. If the cassette is missing, the printer displays "Load (tray) No Tray". Manual Feed The printer displays the message "Manual Feed (paper)" and goes off-line when the data is received. - Manually insert a sheet of the indicated paper into Tray 1, press the On Line key, and printing begins. - When paper runs out (paper empty), press the On Line key to restart printing. - Paper Jam: Start of print is after the Jam has been cleared, close the Upper Unit or the Duplex Cover. - There is no paper size detection after a "Paper Jam 5, Size" is reset. - Does not page insertion at the after manual feed print. NOTE: Press the Shift + Enter/Reset keys to reset the printer and go on-line. Engine error - When the "Paper Jam 5, Size" error occurs, check the paper size and open and close the Upper Unit. - Printing is always recovered after a misfeed for PCL data. - Printing is only recovered after a misfeed if JAM RECOVER is set to ON for PS data. Interface error - When the message "Bi-Cen Overflow" (I/O buffer overflow) appears, printing continues. The printer goes to "Ready" at the press of any key or the reception of the next job data. - When data comes in from both the parallel and network ports, the printer automatically selects the port at which data is detected first. - While printing from one port, data is received from the other port and stored in the I/O buffer until the buffer is filled. - Centronics I/F error: Set-up High Speed = "OFF", Bi-Direction = "OFF", Timing = "B-A". Memory error - The "Image Adapt" problem and its data compression occur before a "Memory Overflow" problem. The data compression (1/8) is irreversible and results in poor image quality. - Printing continues when a "Memory Overflow" problem occurs. After the printing job, press any key to go to "Ready". To receive new data, press the Proceed key or set up AUTO CONTINUE under SYSTEM MENU. Resolution 600 dpi to 300 dpi in PRINT MENU. - "Job Too Complex" means a data processing over-time has occurred. Image processing time is too long for the printing time of the engine. Set PAGE PROTECTION = ON in the PRINT MENU and retry the printing job. - The printer needs more memory (optional RAM-SIMM). Memory - Page protection OFF*: band memory is 384kB (128kB x 3), other memory is data + work area, cache. - Page protection ON: page buffer 1 page, no band memory. - Main memory Memory Data + Work I/O buffer 4MB 16kB 8MB 64kB 12MB 256kB 16MB 256kB 32MB 256kB
NOTE: Network I/O buffer: 16kB, Cache memory is cleared at the end of the job.
B-16
B: GENERAL INFORMATION
- Option and memory Paper size Duplex PCL Duplex PS Single PCL Single PS A4/ Letter 4 MB 12 MB 4 MB 8 MB A3/ Ledger 8 MB 24 MB 4 MB 12 MB A3+ 8 MB 28 MB 4 MB 16 MB
Language - PCL5e/ monochrome Printer Control Language/ de facto standard by Hewlett Packerd Inc. - PostScript Level 2/ de facto standard by copyright Adobe Systems Incorporated. Performance of PageWorks/Pro 20 - Print speed maximum average - Driver speed max. average 2-up/4-up watermark - Memory efficiency: - Image quality: DOS mode
copy command
Genoa
1 page
1 sheet
equal like above adjust J4v same view/ 1 page 1 sheet LJ4v same rank
; J4v, LJ4v/ Hewlett Packerd Inc.
B-17
B: GENERAL INFORMATION
4. COMPONENT LAYOUT
2 3 4 5 6 7 8 9
1
Switchback Motor
26 25 24
Fan Fan
10
11 12 13
23
Motor
Transport Motor 14 15 16 17
22
21
20
20
19
18
0993b032
1. Print Head Unit 2. A3 Exit Tray (Extender) 3. Paper Exit Tray 4. Imaging Cartridge 5. Charge Brush 6. Paper Exit Roller 7. Upper Fusing Roller 8. Paper Exit Sensor (PC3) 9. Lower Fusing Roller 10. Duplex Transport Roller (Option) 11. Duplex Paper Sensor (PC4) 12. Image Transfer Roller 13. Paper Take-up Sensor (PC1)
14. Duplex Cover Switch (Option) 15. Registration Sensor (PCR1) 16. Registration Roller 17. 2nd Transport Roller 18. 2nd Paper Take-up Roller 19. 2nd Paper Empty Sensor (PE2) 20. Paper Lifting Plate 21. Tray 3 (Third Cassette Unit option) 22. Tray 2 (Second Cassette Unit) 23. Tray 1 (multi-purpose) 24. Paper Take-up Roll 25. Paper Empty Sensor (PE1) 26. Toner Empty Sensor (TE1)
B-18
B: GENERAL INFORMATION
5. GEARS/ ROLLERS ASSIGNMENT
The Main Motor (M1) transmits the drive to the rollers of the printer and the optional Third Cassette Unit via each gear. The duplex unit Transport Motor (M5) transmits the drive to the rollers of the Duplex Unit. (Refer to C: MECHANICAL/ ELECTRICAL item 2-2. Tray 2, 9-2.
Duplex Unit.)
Engine
Paper Exit Roller
14 13
Gear Ratios
1. 20 2. 77 3. 75 4. 39/18 5. 33 6. 31/22 7. 38 9. 60/29 10. 39 11. 15 12. 15 13. 39 14. 14 15. 18/23 16. 24 17. 14 18. 20 19. 14/17 20. 16 21. 44 22. 60/23 23. 70/16 24. 18 25. 63/27 26. 45/47 27. 44/34 28. 18 29. 15/21 30. 44 31. 25 32. 31/25 0993-b041
12
Upper Fusing Roller
11
10
Charge Brush Sleeve Roller
6 5 16
15
8
9
7 17 21 19 20 18 4 23 3 22 24
PC Drum
Transfer Roller
±
2 26
25 27 28
29 30 31 32
Main Motor (M1) Paper Take-up Roll Transport Roller Tray 2 Second Cassette drive Gear
B-19
B: GENERAL INFORMATION
6. ELECTRICAL COMPONENT LAYOUT
H1
TS1 TH1 PC3
M4 P/H S1
PWB-F
M3
PWB-R
PC1 PCR1 PNE1 PE1 PWB-E TE1 PWB-G
S2 S3 M1 CL1 SL1
M6 PWB-B PC4 M5
PWB-A SL2 PWB-C
4 3 2 1
Network Card
PE2 PNE2
Controller Board
S4
0993b053
PWB-A PWB-C PWB-E PWB-F PWB-G PWB-R M1 M3 M4 SL1 SL2 CL1 S1 S2 S4 PC1
: Main Control Board : Tray 2 Control Board : Power Unit : High Voltage Unit : Toner Empty Board : Resistor Board : Main Motor : Fusing Fan Motor : Power Fan Motor : Paper Take-up Solenoid : 2nd Paper Take-up Solenoid : Registration Clutch : Power Switch : Interlock Switch : 2nd Paper Size Switch : Paper Take-up Sensor
B-20
PC3 : Paper Exit Sensor PCR1 : Registration Sensor PE1 : Paper Empty Sensor PE2 : 2nd Paper Empty Sensor H1 : Heater Lamp TE1 : Toner Empty Sensor TH1 : Thermistor TS1 : Thermostat Network Card: (option) Duplex Unit (option) : Duplex Control Board : Transport Motor : Switchback Motor : Duplex Cover Switch : Duplex Paper Sensor
PWB-B M5 M6 S3 PC4
B: GENERAL INFORMATION
7. CONNECTORS LAYOUT
CN2(YL)
Roller
PWB-F
CN1E CN2E CN2F 1
CN3 Guide
CN5 PWB-B
PWB-E
CN5E CN3E CN4E
CN15
CN4B CN1 5B 3B CN2B 1B 2B
CN11 CN12A PWB-A 13A
3A CN1A 2A 4A 6 8A CN3C CN2C
CN8
11A 10A 5
CN1CS CN2CT
PWB-C 0993-b071
PWB-A : Main Control Board PWB-C : Tray 2 Control Board PWB-E : Power Unit PWB-F : High Voltage Unit CN5A : Main Motor CN2F : Fusing Fan Motor CN5E : Power Fan Motor CN2B(PH): Transport Motor CN1B(PH): Switchback Motor CN12A : Paper Take-up Solenoid CN3C : 2nd Paper Take-up Solenoid CN8 : Registration Clutch CN1E : Power Switch CN3E : Interlock Switch CN8A : 2nd Paper Size Switch
CN10A : Paper Take-up Sensor CN3 : Paper Exit Sensor CN10A : Registration Sensor CN6A : Paper Empty Sensor CN8A : 2