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SERVICE MANUAL
PDP COLOR TELEVISION
2 2005 YA238

PD-50X575/K
BASIC CHASSIS

FP2

VM-50X575/K [PLASMA DISPLAY UNIT]

POWER

RM-C1257G

TU-50X575/K [RECEIVER UNIT]

TABLE OF CONTENTS
1 2 3 4 5 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

COPYRIGHT © 2005 Victor Company of Japan, Limited

No.YA238 2005/3

SPECIFICATION
Items Dimensions ( W × H × D ) Mass TV RF System Color System Sound System Teletext System TV Receiving Channels and Frequency VHF Low VHF High UHF CATV Plasma display unit 135cm × 83.6cm × 11cm Receiver unit 43.5cm × 7cm × 31.9cm Plasma display unit 51.0kg Receiver unit 3.6kg CCIR (M) NTSC A2 (KOREA) Closed caption (T1-T4 / CC1-CC4) 02ch - 06ch : 54MHz - 88MHz 07ch - 13ch : 174MHz - 216MHz 14ch - 69ch : 470MHz - 806MHz 54MHz - 804MHz Low Band : 02 - 06, A-8 by 02 - 06&01 High Band : 07 - 13 by 07 - 13 Mid Band : A - I by 14 - 22 Super Band : J - W by 23 - 36 Hyper Band : W+1 - W+28 by 37 - 64 Ultra Band : W+29 - W+84 by 65 - 94, 100 - 125 Sub Mid Band : A4 - A1 by 96 - 99 181 Channels [Reception of channel A-5 ("95" of the TV set's on-screen CABLE channel) is recommended for your TV set.] Video IF 45.75 MHz Sound IF 41.25 MHz (4.5MHz) 3.58 MHz AC110V - AC240V, 60Hz Plasma display unit Opearate: 567W, Stand by: 0.62W Receiver unit Opearate: 25W, Stand by: 0.12W 50V wide aspect (16:9) Diagonal : 127.0cm (H:110.7cm × V : 62.2cm) Horizontal : 1366 dots × Vertical : 768 dots (W-XGA) 20W + 20W Main (DD) 9.5cm × 1cm, oval type × 2 Tweeter 2cm, round type × 2 Woofer 13cm × 6.5cm, oval type × 2 F-type connector, 75 unbalanced, coaxial Component Video RCA pin jack × 6 [INPUT-1/2] 1125i / 750p Y : 1V (p-p) (Sync signal: 0.35V(p-p), 3-value sync.), 75 Pb/Pr : ±0.35V(p-p), 75 525p / 525i Y : 1V (p-p), Positive (Negative sync provided), 75 Cb/Cr : 0.7V(p-p), 75 S-Video Mini-DIN 4 pin × 3 [INPUT-1/2/4] Y: 1V (p-p), Positive (Negative sync provided), 75 C: 0.286V (p-p) (Burst signal), 75 Video 1V (p-p), Positive (Negative sync provided), 75 , RCA pin jack × 4 Audio 500mV (rms), High impedance, RCA pin jack × 8 Video HDMI connector × 1 (Digital-input terminal is not compatible with picture signals of computer signal) Audio Digital: HDMI connector × 1 Anarog: 500mV(rms) (-4dBs), high impedance, RCA pin jack × 2 RCA pin jack × 2 Variable More than 0 to 1000mV (rms) (+2.2dBs) Fix 500mV(rms), (-4dBs), low impedance (400Hz when modulated 100%) D-sub 15pin × 1 R/G/B : 0.7V (p-p), 75 HD / VD : 1V (p-p) to 5V (p-p), high impedance < Available signal > VGA : 640 pixels × 480 pixels (Horizontal : 31.5kHz / Vertical : 60Hz) XGA : 1024 pixels × 768 pixels (Horizontal : 42.0kHz / Vertical : 60Hz) More than 0 to 1000mV (rms) (+2.2dBs), low impedance (80Hz when modulated 100%), RCA pin jack × 1 3.5mm mini jack × 1 500mV(rms) (-4dBs), high impedance,RCA pin jack × 1 Control / Audio D-sub 26-pin connector × 2 Video DVI-D 24-pin connector × 2 RM-C1257G (AA/R6 / UM-3 battery × 2) Contents

TV / CATV Total Channel Intermediate Frequency Color Sub Carrier Power Input Power Consumption Plasma Display Panel (PDP) Screen Size Display Pixels Audio Power Output Speaker

Antenna Terminal Video / Audio Input [INPUT-1/2/3/4]

Digital Input

Audio Output

PC (RGB) Input

Subwoofer Output AV COMPULINK lll Center channel Input Display Input / Output (For system cable) Remote Control Unit

Design & specifications are subject to change without notice. 1-2 (No.YA238)

SECTION 1 PRECAUTION
1.1 SAFETY PRECAUTIONS dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components. (9) Isolation Check (Safety for Electrical Shock Hazard) After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. a) Dielectric Strength Test The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second. (. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade. b) Leakage Current Check Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.). Alternate Check Method Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15µF AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000 /V, OR MORE SENSITIVITY)

(1) The design of this product contains special hardware, many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only. (2) Alterations of the design or circuitry of the products should not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom. (3) Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards. (4) Don't short between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing. Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side GND, the ISOLATED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken. (5) If any repair has been made to the chassis, it is recommended that the PDP POWER SUPPLY setting should be checked or adjusted. (6) The high voltage applied to the PDP must conform with that specified in Service manual. Excessive high voltage can cause an increase in arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper components in the circuitry including the PDP must be the exact replacements or alternatives approved by the manufacturer of the complete product. (7) Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other end of the lead through a 10k 2W resistor to the anode button. (8) When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead

0.15 F AC-TYPE PLACE THIS PROBE ON EACH EXPOSED METAL PART

1500 GOOD EARTH GROUND

10W

(No.YA238)1-3

1.2

INSTALLATION

1.2.1 HEAT DISSIPATION If the heat dissipation vent behind this unit is blocked, cooling efficiency may deteriorate and temperature inside the unit will rise. The temperature sensor that protects the unit will be activated when internal temperature exceeds the pre-determined level and power will be turned off automatically. Therefore, please make sure pay attention not to block the heat dissipation vent as well as the ventilation outlet behind the unit and ensure that there is room for ventilation around it. 1.2.2 INSTALLATION REQUIREMENTS Ensure that the minimal distance is maintained, as specified below, between the unit with and the surrounding walls, as well as the floor etc. Install the unit on stable flooring or stands. Take precautionary measures to prevent the unit from tipping in order to protect against accidents and earthquakes. SPACE REQUIRED FOR INSTALLATION OF THE DISPLAY UNIT
200 mm

150 mm

150 mm

50 mm

50 mm

SPACE REQUIRED FOR INSTALLATION OF THE RECEIVER UNIT
100 mm 100 mm 100 mm 100 mm

PLASMA DISPLAY RECEIVER
POWER

1.2.3 FALL TIP PREVENTION MEASURES Take precautionary measures to prevent the unit from falling or tipping to protect against emergencies such as earthquakes as well as accidents. Fasten the supplied hook for tip fall prevention using the screws, also supplied, behind the display unit, and use them together with durable cords (to be purchased separately) to secure the unit to a robust part such as the wall surface or pillars.

The supplied hook for tipfall prevention

1-4 (No.YA238)

1.3

PRECAUTIONS REGARDING PDP 1.3.4 OPTICAL FILTER (PANEL FILTER) Avoid placing the unit under direct sunlight over a prolonged period of time. This may cause the optical filter to deteriorate in quality and color. Clean the filter surface by wiping it softly lightly with outing flannels a soft and lightly fuzz cloth (such as flannel). Do not use solvents such as benzine or thinner to wipe the filter surface. This may cause the filter to deteriorate in quality or the coating on the surface to come off. As the filter surface is fragile., do not scratch or hit it with hard materials. 1.3.5 NOTES PRECAUTIONS FOR PEPLACEMENT OF EXTERIOR PARTS Take note of the following when replacing exterior parts (back REAR COVER, FRONT PANEL, optical filter) · Do not exert pressure on the front of the PDP (glass surface). · Pay careful attention not to scratch or stain the front of the PDP (surface) with hands. · When replacing exterior parts, the front of the PDP should be placed facing downward. Place a mat, etc. underneath to avoid causing scratches to the front surface. However, never use materials that are too soft (such as blanket cloth). If replacement is made with the PDP surface facing downward and in contact with the blanket, pressure may be exerted on the PDP, thus causing damages to it.

1.3.1 PRECAUTIONS DURING NOTES FOR TRANSPORTATION When transporting the unit, pressure exerted on the internal PDP (Plasma Display Panel) due to improper handling (such as tossing and dropping) may cause damages even when the unit is carefully packed. To prevent accidents from occurring during transportation, pay careful attention prior to delivery such as through explaining the handling instructions to transporters. Ensure that the following requirements are met during transportation, as the PDP of this unit is made of glass and therefore fragile: (1) Avoid vibrations and impacts The unit may be broken if it is toppled sideways even when properly packed. Ensure that the unit is carried by at least 2 persons and pay careful attention not to exert any vibration or impact on it. (2) Do not place equipment horizontally Ensure that it is placed upright and not horizontally during transportation and storage as the PDP is very vulnerable to lateral impacts and may break easily under such circumstances. During transportation, ensure that the unit is loaded along the traveling direction of travel of the vehicle, and avoid stacking them on one another. For storage, ensure that they are stacked in 2 layers or less even when placed upright. 1.3.2 RESIDUAL IMAGE / BURN-IN ON SCREEN Like CRTs, "burn-in" may occur when a same image is continuously displayed over an extended period of time. As this may also shorten the life span of the PDP. Therefore, turn off the display when not in use, scroll the screen, make use of screen-savers, or allow even distribution on the display by inverting the brightness, switching to complementary colors or inserting animated images at periodic intervals. As burn-in is more likely to occur with high brightness and contrast settings, try to use neutral gradations or medium tone colors. Burn-in does not occur in the case of animated images. When switching to another image after continuous display of the previous image, residual images may become prominent, as luminance in a part of the display is higher than the other parts. This is not a defect but is because due to the discharge surface of the lighted portion has become being relatively activated and its luminance higher than the unlighted parts. 1.3.3 INFRARED RAYS Near Near-infrared rays (800nm to 1000nm) are emitted from the front of the panel, and this may give rise to malfunctions in infrared remote controls or communication systems placed near it. In this case, avoid direct infrared rays (and reflected rays in some cases) from the screen by either changing the direction of the unit or other infrared systems or securing a longer keeping a distance from the screen.

(No.YA238)1-5

SECTION 2 SPECIFIC SERVICE INSTRUCTIONS
2.1 FEATURES V-CHIP Since the V-CHIP is built in, it can choose, view and listen to a healthy program. NATURAL CINEMA Watching the movie or animation, press the Natural Cinema to adjust the out line of the images to make thin more sharp. BBE High definition audio adds natural, clear and extraordinary sound quality to any program. VIDEO INPUT LABEL This function is used to label video input connections for the onscreen displays. A.H.S. Adds a more spacious surround sound. Music gives basic effect and Movie for more effect. D.I.S.T. (Digital Image Scaling Technology) This system uses line interpolation to double the number of scanning lines and achieve high resolution, flicker-free picture. SMART CAPTION Smart caption will appear when you press the MUTING button, only on channels where the broadcast contains CLOSED CAPTION information. SMART SOUND Decreases high sound levels, giving a regulated sound level. VIDEO STATUS Expression of a favorite screen can be chosen by the VIDEO STATUS function. [STANDARD DYNAMIC THEATER GAME] DIGITAL INPUT Digital-in will display when any picture signal in Digital-in is displayed.

2.2

SYSTEM SETTEING

Be sure to carry out the following operation at the end of the procedure. (1) Set to 0 minutes using the [SLEEP TIMER] key. (2) Press the [VIDEO STATUS] key and [DISPLAY] key simultaneously, then enter the SERVICE MODE. (3) When the Main Menu is displayed, press [2] key to enter the self check mode. (4) Turn off the power by pressing the [POWER] key on the remote control unit.

MAIN MENU SCREEN
SERVICE MENU 1.ADJUST 2.SELF_CHK 3.I2C STOP

SELF CHECK MODE SCREEN
LOB SYNC TIM MSM MEM YC TUN IP DVI OK FAN OK M:OK S:OK HD:NG OK OK DIGI 0000 OK AVSW OK OK AIO OK OK GCR NG 1 OK RGB OK 8 OK HDMI OK

1-6 (No.YA238)

2.3

TECHNICAL INFORMATION

2.3.1 PDP STRUCTURE AND CHARACTERISTIC This unit uses the flat type panel PDP (Plasma Display Panel), instead of the conventional CRT (Cathode Ray Tube), as a display unit. 2.3.1.1 PIXEL (CELL) ARRAY PDP is constructed by sealing the xenon, which emits neon and ultraviolet rays for discharging purpose, in between the electrodes lay on the front glass substrate and rear glass substrate. One pixel is composed of 3 RGB cells, with cell pitch of 0.270mm (1 pixel 0.810mm) horizontally and 0.810mm vertically. The cell is arrayed in each RGB color as shown in Fig. 1. One pixel is formed by interlacing each RGB color cell. One cell size is 0.270mm horizontally and 0.810mm vertically.
Direction Horizontally Vertically No.1 Pixel line No.2 Pixel line No.1 Pixel sequence No.2 Pixel sequence No.1365 Pixel sequence No.1366 Pixel sequence

B G R B G R B G R B G R

B G R B G R B G R B G R

No.767 Pixel line No.768 Pixel line

B G R B G R B G R B G R
1 pixel (1 dot) 0.810mm (Horizontally) Pixel pitch B Cell G Cell R Cell

B G R B G R B G R B G R

0.810mm (Vertically) Pixel pitch (Cell pitch)

0.270mm (Horizontally) Cell pitch

Fig.1 2.3.1.2 PIXEL DEFECTS Though PDP is made by means of ultra precise technology, there are cases whereby not all pixels (cell) will function properly. In some cases, there may be defective pixels that do not light at all or the ones that always light on. There are 3 types of Pixel defects, [Bright Dot Defects], [Dark Dot Defects] and [Flicker Dot Defects], as defined respectively in the following: (1) BRIGHT FAULT In this pixel fault, a cell that should not light originally is lighting on and off. For checking this pixel fault, input ALL BLACK SCREEN and find out the cell that is lighting on and off. (2) DARK FAULT In this pixel fault, a cell that should light originally is not lighting or lighting with the brightness twice as brighter as originally lighting. For checking this pixel fault, input 100% of each R/G/B colour and find out the cell that is not lighting. (3) FLICKER FAULT In the pixel fault, a cell that should light originally or not light originally is flashing on and off. For checking this pixel fault, input ALL BLACK SCREEN signal or 100% of each RGB colour and find out the cell that is flashing on and off.

(No.YA238)1-7

2.3.2 MAIN CPU PIN FUNCTION [IC7601 : DIGITAL SIGNAL PWB ASS'Y / RECEIVER UNIT]
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Pin name VHOLD1 HFLT1 NC NC DIGR0 TB1in REMO BYTE CNVss DIGG0 DIGB0 RESET Xout Vss Xin VccI OSC1 OSC2 INT1 INT0 OUT1 OUT2 NC NC NC NC CTA2/RTS2 CLK2 RxD2 TxD2 SDA2 DIGR1 DIGG1 DIGB1 TxD0 RxD0 CLK0 RTS0 P5.7 P5.6 HOLD P5.4 P5.3 P5.2 P5.1 WR P4.7 P4.6 P4.5 P4.4 I/O I Function Data slice for main screen closed caption Pin 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Pin name NC NC NC NC NC NC NC NC NC NC NC HSYNC NC VSYNC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC WAKE CARD_DET POWER_SW NC NC DIGR2 DIGG2 DIGB2 NC KEY2 KEY1 VHOLD2 HLF2 CVIN2 TVSETB VCCE CVIN1 I/O O O O O O O O O O O O I O I O O O O O O O O O O O O O O O O O O O O I I Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used H. sync for OSD Not used V. sync for OSD Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Reset for sub(chassis) CPU Not used : Card detection for ATSC digital tuner Not used : Power switch (mechanical) detection Function

I/O LPF for main screen closed caption video input O O O I I I I O O I O I I I O I I O O O O O O O O I O Not used Not used R [0] for OSD AC power for timer clock Remote control Data bus width select [L = 16bit (fixed)] CPU programming mode select [Normal = L] G [0] for OSD B [0] for OSD Reset for main CPU [Reset = L] System clock osillation (crystal) : 16MHz GND System clock osillation (crystal) : 16MHz 3.3V stand-by power supply Clock for OSD Not used : Clock for OSD AV COMPULINK control Request for sub(chassis) CPU communication (serial data) Ys (blanking) for OSD YM (transparence) for OSD Not used Not used Not used Not used Not used : Digital tuner control Not used : Digital tuner control Not used : Digital tuner control Not used : Digital tuner control

I/O Not used O O O I O I O I O I O O O O O O I I O R [1] for OSD G [1] for OSD B [1] for OSD Data receive (serial) for external programming Data transmission (serial) for external programming Clock for external programming Busy for external programming [Operation = H] Not used Not used CPU programming mode select [Normal = H] Not used Not used Not used Not used CPU programming mode select [Normal = L] Data transmission for sub(chassis) CPU communication (serial) Data receive for sub(chassis) CPU communication (serial) Clock for sub(chassis) CPU communication (serial) Not used

I/O Data for Inter IC (serial) bus control : memory O O O O O I I I Clock for Inter IC (serial) bus control : memory R [2] for OSD G [2] for OSD B [2] for OSD Not used Key scan data for front control button (MENU/CH+/CH-) KEY2 Key scan data for front control button (VOL+/VOL-) KEY1 Data slice for sub screen closed caption

I/O LPF for sub screen closed caption video input I I I I Video(Y) for sub screen closed caption Test terminal [L Fixed] 5V stand-by power supply Video(Y) for main screen closed caption

1-8 (No.YA238)

2.3.3 SUB (CHASSIS) CPU PIN FUNCTION [IC7001 : DIGITAL SIGNAL PWB ASS'Y / RECEIVER UNIT]
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Pin name LB_PRO P_MU JP_CSB A_MU M_MU PC_SEL ON_TIMER ILA0 ILA1 ILA2 POW_LED WORD MI_CK MI_TX MI_RX MI_REQ VDD FOSC VSS X1 X0 VDD OSC1 OSC0 MODE BS1.5CTL A92RES BS_RST LIP_RST SOFT_OFF VMUTE VOUTENB MDR_CON AVDD BS_POW DsyncSW2 LB_POW NC HOTPLUG MECA_SW MAIN_POW MSP_RST VREFAFT2 AFT1 KEY2 KEY1 NC NC AC_IN I/O O O O O O O O O O O O O I I O O I O I O I I O I O O O O O I O I I O O O O I I O O I I I I I O O I Not used Picture muting [Muting = H] Not used (NC) Audio muting [Muting = H] Audio muting (for AUDIO OUT) [Muting = H] Not used : RGB(PC) INPUT select POWER INDICATOR (LED) brightness [LOW = L] Not used : LCD back light lighting Not used : LCD panel overshoot refresh timing Not used POWER LED lighting [ON = H] Not used Clock for SUB (OSD) CPU communication Data receive for SUB (OSD) CPU communication Data transmission for SUB (OSD) CPU communication Data request for SUB (OSD) CPU communication [Request = L] 3.3V power supply Not used (NC) GND Not used : Low speed oscillatior Not used : Low speed oscillatior 3.3V power supply System clock osillation (crystal) : 16MHz System clock osillation (crystal) : 16MHz Single chip mode Not used : Digital tuner power / reset control Reset for IC1001(3D YC SEP / COLOR DEMODULAT) [Reset = H] Not used: Reset for Digital tuner power / reset control Not used: Reset for Sound delay (Lip sync) Not used No use : Picture muting request from digital tuner No use : Video cutoff for digital tuner System cable connection monitor for PDP 3.3V power supply Not used : Digital tuner power control Sync select for DIGITAL-IN [Cotrolled with 99-pin] Not used : Power control for low bias line Not used (NC) Video communiation monitor for receiver unit (PDP) Mechanical monitor for POWER switch [Push = L] Main power control [ON = L] AUDIO OUT output mode select [VARIABLE = L] Not used Not used : AFT voltage for sub tuner AFT voltage for VHF/UHF tuner Key scan data for front switch (MENU/CH+/CH-) Key scan data for front switch (VOL+/VOL-) Not used (NC) Not used (NC) AC power pulse for timer clock Function Pin 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Pin name BS_TXD BS_RXD NC VREF+ PDP_TX PDP_RX SDA0 SCL0 SDA_DVI SCL_DVI AVSS DIGII_PHOT AGC EXT_YS1 EXT_YS2 VDD DIGI_PRO GCR_RST GR_ON SYNC_SEL NC NC SBD5 SBT5 NMI COMP REMO VSYNC WAKE POWERGOOD NC RST VDD SCL3A SDA3A SCL3B SDA3B DIGI_SYNCSEL DIGI_LRSW DIGI_INT DVI_RST VSS SCL5055 VFORMATSEL SDA5055 OSD_MODE_SEL NC 15K/OTH DsyncSW1 57 BUSY I/O O I O I O I Function Not used : Data transmission for digital tuner communication Not used : Data receive for digital tuner communication Not used (NC) 3.3V power supply Data transmission for SUB (DRIVE) CPU communication Data receive for SUB (DRIVE) CPU communication

I/O Data for Inter IC (serial) bus : EEP-ROM (IC7002) O Clock for Inter IC (serial) bus : EEP-ROM (IC7002)

I/O Data for Inter IC (serial) bus for panel communication O I I I I I O O O O O O Clock for Inter IC (serial) bus for panel communication GND Photo sensor for DIGITAL-IN illegal copy protection Not used Not used Not used 3.3V power supply for DIGITAL-IN (HDMI) Not used (NC) Not used (NC) Not used : Sync select for digital tuner Not used (NC) Not used (NC)

I/O Not used : Data for writing on board (connect CN01P : for Frash ROM type) I I I I I I I O I I O Not used : Clock for writing on board (connect CN01P : for Frash ROM type) 3.3V power supply AV COMPULINK lll control Remote control V. sync pulse Reset for sub(chassis) CPU Power error detection [NG = H] Not used (NC) Reset for MAIN CPU [Reset = L] 3.3V power supply Clock for Inter IC (serial) bus control

I/O Data for Inter IC (serial) bus control O Clock for Inter IC (serial) bus control

I/O Data for Inter IC (serial) bus control O O I O O O Not used For DIGITAL-IN (HDMI) Reset for HDMI process [Reset = L ] Reset for DVI format conversion GND Clock for Inter IC (serial) bus : JCC5055 (DIST process) Not used : Digital tuner clock control

I/O Data for Inter IC (serial) bus : JCC5055 (DIST process) O O O O I Not used : OSD mode select Not used (NC) Main video select [Fixed H] Sync select for DIGITAL-IN [Cotrolled with 36-pin] Busy monitor for JCC5057 (New DIST process)

(No.YA238)1-9

SECTION 3 DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE (DISPLAY UNIT) NOTE: · When exchanging parts etc. with the front side (PDP side) fancing down, place a protection sheet under the DISPALY UNIT to prevent scratches on the front side. · It is advisable to take notes of the connecting locations (connector numbers) of the removed connectors. 3.1.1 REMOVING THE REAR COVER (Fig.1) (1) Remove the power cord and the system cable. (2) Remove the 11 screws [A] and the 14 screws [B], then remove the REAR COVER. 3.1.6 REMOVING THE DISPLAY INTERFACE PWB (Fig.1) · Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER. (1) Disconnect the connector [CN00A] / [CN00C] / [CN00D] / [CN00E] / [CN00G] / [CN00Q] / [CN00T] / [CN00X] / [CN00V] / [CN0FL] / [CN0FR] / [CN601] / [CNAH1] from the DISPLAY INTERFACE PWB . (2) Remove the 3 screws [K], the 2 screws [L] and the 2 screws [M] , then remove the DISPLAY INTERFACE PWB.

3.1.2 REMOVING THE BACK COVER AND SPEAKER HOLDER (Fig.1) (1) Remove the 8 screws [C], then remove the BACK COVER. (2) Remove the SPEAKER HOLDER. 3.1.3 REMOVING THE CHASSIS SHIELD BRACKET NAD THE TERMINAL COVER (Fig.1) · Remove the REAR COVER. (1) Remove the 6 screws [D], then remove the CHASSIS SHIELD BRACKET. (2) Remove the 2 screws [E] and the 5 screws [F], then remove the TERMINAL COVER.

3.1.4 REMOVING THE LINE FILTER PWB (Fig.1) · Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER. (1) Remove the 2 claws [G], then remove the LINE FILTER INSULATOR. (2) Disconnect the connector [CN8001] from the MAIN POWER UNIT. (3) Remove the 2 screws [H] and the 1 screw [I], then remove the LINE FILTER PWB.

3.1.7 REMOVING THE CHASSIS BASE (Fig.1) · Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER. · Remove the LINE FILTER PWB. · Remove the AUDIO PWB. · Remove the DISPLAY INTERFACE PWB. (1) Remove the 2 screws [N], then remove the CHASSIS BASE.

3.1.5 REMOVING THE AUDIO PWB (Fig.1.) · Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER. (1) Disconnect the connector [CN60SL] / [CN60CB] / [CN60SR] from the AUDIO PWB . (2) Disconnect the connector [CN9001] from the SUB POWER PWB. (3) Disconnect the connector [CN00A] / [CN00C] / [CN00D] from the DISPLAY INTERFACE PWB. (4) Remove the 4 screws [J], then remove the AUDIO PWB.

1-10 (No.YA238)

C

B
BACK COVER

A

A

REAR COVER

C
G

DISPLAY INTERFACE PWB AUDIO PWB
K J

G

LINE FILTER INSULATOR

H

BACK COVER

I

LINE FILTER PWB CHASSIS SHIELD BLACKET
D N F

TERMINAL COVER
E F

E

F N F

M L

CHASSIS BASE

SPEAKER HOLDER

SPEAKER HOLDER

Fig.1 (No.YA238)1-11

3.1.8 REMOVING THE TEMP. SENSOR PWB (Fig.2) · Remove the REAR COVER. (1) Disconnect the connector [CN800V] from the TEMP. SENSOR PWB PWB . (2) Remove the 1 screw [O], then remove the TEMP. SENSOR PWB.

3.1.14 REMOVING THE DISPLAY LED PWB (Fig.2) · Remove the BACK COVER. · Remove the SPEAKER HOLDER. · Remove the DISPLAY SWITCH PWB. (1) Remove the 2 screws [W], then remove the DISPLAY LED PWB. (2) Disconnect the connector [CN000X] from the DISPLAY LED PWB .

3.1.9 REMOVING THE MAIN POWER UNIT (Fig.2) · Remove the REAR COVER. (1) Disconnect the connector [CN805] / [CN806] / [CN8001] / [CN8009] / [CN8011] / [CN9001] from the MAIN POWER UNIT . (2) Remove the 8 screws [P], then remove the MAIN POWER UNIT.

3.1.15 REMOVING THE DD SPEAKER (Fig.2) · Remove the REAR COVER. · Remove the BACK COVER. · Remove the SPEAKER HOLDER. (1) Disconnect the connector [CN60SR] / [CN60SL] from the AUDIO PWB . (2) Remove the 4 screws [X], then remove the DD SPEAKER.

3.1.10 REMOVING THE SUB POWER PWB (Fig.2) · Remove the REAR COVER. (1) Disconnect the connector [CN9001] / [CN9002] / [CN9005] from the SUB POWER PWB . (2) Remove the 4 screws [Q], then remove the SUB POWER PWB.

3.1.11 REMOVING THE COOLING FAN (Fig.2) · Remove the REAR COVER. (1) Disconnect the connector [CN0FL] / [CN0FR] from the DISPLAY INTERFACE PWB . (2) Remove the 4 screws [R], then remove the FAN BRACKET by lifting upward. (3) Remove the 4 screws [S], then remove the COOLING FAN by pulling in hte arrowed direction.

3.1.16 REMOVING THE WOOFER SPEAKER (Fig.2) · Remove the REAR COVER. (1) Disconnect the connector [CN60CB] from the AUDIO PWB. (2) Remove the 6 screws [Y], then remove the WOOFER SPEAKER UNIT. (3) Remove the 14 screws [Z], then remove the WOOFER BACK COVER. (4) Remove the 8 screws [A'], then remove the WOOFER SPEAKER.

3.1.12 REMOVING THE POWER CHASSIS BASE (Fig.2) · Remove the REAR COVER. · Remove the MAIN POWER UNIT. · Remove the SUB POWER PWB. · Remove the COOLING FAN. (1) Remove the 5 screws [T], then remove the POWER CHASSIS BASE.

3.1.13 REMOVING THE DISPLAY SWITCH PWB (Fig.2) · Remove the BACK COVER. · Remove the SPEAKER HOLDER. (1) Remove the 2 screws [U], then remove the CONTROL KNOB. (2) Remove the 3 screws [V], then remove the DISPLAY SWITCH PWB. (3) Disconnect the connector [CN000T] from the DISPLAY SWITCH PWB .

3.1.17 REMOVING THE PDP (PANEL) UNIT (Fig.2) · Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER. · Remove the CHASSIS BASE (with each PWB affixed on the CHASSIS BASE). · Remove the POWER CHASSIS BASE (with each PWB affixed on the CHASSIS BASE). · Remove the TEMP. SENSOR. (1) Remove the 8 screws [B'] and the 8 screws [C'], then remove the BACK BRACKET. (2) Remove the 4 screws [D'] then Lift the PDP straight upward and remove it with extra attention no to impose any shock to the PDP. CAUTION: · More than two people are required to remove the PDP unit. · The gas pouring port is covered with the protection material. Durring the operation, be careful not to damage the gas pouring port. · Do not touch the front side (glass) of the PDP with your fingers.

1-12 (No.YA238)

P

MAIN POWER UNIT

R

FAN BLACKET COOLING FAN

Q
SUB POWER PWB

S S T

B'

C' T C' B' C'
POWER CHASSIS PWB

C' D' B'
TEMP. SENSOR PWB

B'

O

BACK BLACKET

D'
PDP (PANEL) UNIT

D'

GAS insertion hole

X
DISPLAY LED PWB

D' X

DD SPEAKER

W

DD SPEAKER

Z

DISPLAY SWITCH PWB

U

V Z Y A'
WOOFER BACK COVER

CONTROL KNOB

WOOFER SPEAKER

A'
WOOFER SPEAKER

WOOFER SPEAKER HOLDER

Fig.2 (No.YA238)1-13

3.1.18 REMOVING THE PWB IN PDP UNIT 3.1.18.1 REMOVING THE X LEFT TOP PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connector [P4] / [P5] / [P501] / [P502] / [P503] / [P504] from the X-LEFT TOP PWB . (2) Remove the 2 screws [a] and the 1 screw [b], then remove the X LEFT TOP PWB. 3.1.18.2 REMOVING THE X CENTER TOP PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connector [P5] / [P6] / [P10] / [P100] / [P505] / [P506] / [P507] / [P508] from the X-CENTER TOP PWB . (2) Remove the 1 screw [b] and the 2 screws [c], then remove the X CENTER TOP PWB. 3.1.18.3 REMOVING THE X RIGHT TOP PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connectors [P1] / [P4] / [P5] / [P6] / [P509] / [P510] / [P511] from the X-RIGHT TOP PWB . (2) Remove the 2 screws [d], then remove the X RIGHT TOP PWB. 3.1.18.4 REMOVING THE Z SUS PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connectors [P1] / [P2] / [P3] / [P5] / [P6] / [P9] / [P12] from the Z SUS PWB . (2) Remove the 9 screws [e], then remove the Z SUS PWB. 3.1.18.5 REMOVING THE LVDS CONTROL PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connectors [P3] / [P6] / [P101] / [P102] / [P103] / [P104] / [P105] / [P106] / [P200] / [P201] / [P300] from the LVDS CONTROL PWB . (2) Remove the 4 screws [f], then remove the LVDS CONTROL PWB. 3.1.18.6 REMOVING THE Y SUS PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connectors [1] / [P2] / [P3] / [P4] / [P5] / [P7] / [P9] / [P11] from the Y SUS PWB . (2) Remove the 8 screws [g], then remove the Y SUS PWB. 3.1.18.7 REMOVING THE Y DRIVE UPPER PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connectors [P2] / [P10] from the Y-SUB PWB . (2) Disconnect the connector [P6] / [P7] / [P8] / [P9] / [P10] / [P12] / [P13] from the Y-DRIVE UPPER PWB . (3) Remove the 2 screws [h], then remove the Y DRIVE UPPER PWB. 3.1.18.8 REMOVING THE Y DRIVE LOWER PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connector [P2] / [P10] from the Y-SUB PWB . (2) Disconnect the connector [P1] / [P2] / [P3] / [P4] / [P5] / [P11] from the Y-DRIVE LOWER PWB . (3) Remove the 2 screws [i], then remove the Y DRIVE LOWER PWB. 3.1.18.9 REMOVING THE X RIGHT BOTTOM PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connector [P2] / [P3] /[P7] / [P401] / [P402] / [P403] from the X-RIGHT BOTTOM PWB . (2) Remove the 2 screws [j], then remove the X RIGHT BOTTOM PWB. 3.1.18.10 REMOVING THE X CENTER BOTTOM PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connectors [P1] / [P4] / [P7] / [P405] / [P406] / [P407] / [P408] / [P425] from the X-CENTER BOTTOM PWB. (2) Remove the 2 screws [k] and the 1screw [k], then remove the X CENTER BOTTOM PWB. 3.1.18.11 REMOVING THE X LEFT BOTTOM PWB (Fig.3) · Remove the PDP UNIT. (1) Disconnect the connectors [P1] / [P2] / [P401] / [P402] / [P403] / [P404] from the X LEFT BOTTOM PWB . (2) Remove the 1 screw [m] and the 2 screws [n], then remove the X-LEFT BOTTOM PWB.

X RIGHT TOP PWB

d

e e
Z-SUS PWB

c

X CENTER TOP PWB

f j

c a g
X LEFT TOP PWB

h
X RIGHT BOTTOM PWB

k m
Y DRIVER UPPER PWB Y SUS PWB X CENTER BOTTOM PWB

n i g
LVDS CONTROL PWB X LEFT BOTTOM PWB

Y DRIVER LOWER PWB

Fig.3 1-14 (No.YA238)

3.1.19 REMOVING THE FRONT FILTER (Fig.4) · Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER. · Remove the CHASSIS BASE (with each PWB affixed on the CHASSIS BASE). · Remove the POWER CHASSIS BASE (with each PWB affixed on the CHASSIS BASE). · Remove the TEMP. SENSOR. · Remove the PDP UNIT. (1) Remove the 12 screws [u], then remove the FILTER BRACKET. (2) Remove the FRONT FILTER with enough care not to damage it.

3.1.20 REMOVING THE TOP FRAME BRACKET, BOTTOM FRAME BRACKET AND SIDE FRAME BRACKET (Fig.4) · Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER. · Remove the CHASSIS BASE (with each PWB affixed on the CHASSIS BASE). · Remove the POWER CHASSIS BASE (with each PWB affixed on the CHASSIS BASE). · Remove the TEMP. SENSOR. · Remove the PDP UNIT. · Remove the FRONT FILTER. (1) Remove the 6 screws [v], then remove the FRONT PANEL. (2) Remove the 8 screws [w], then remove the SPACER. (3) Remove the 4 screws [x], then remove the TOP FLAME BRACKET, BOTTOM FLAME BRACKET and SIDE FLAME BRACKET.

u
SPACER

w v w x

v
SIDE FLAME

w
TOP FLAME

v

w
FILTER BRACKET

BOTTOM FLAME

u x
SIDE FLAME

v

FILTER BRACKET

FRONT FILTER

FRONT PANEL

Fig.4 (No.YA238)1-15

3.2

DISASSEMBLY PROCEDURE (RECEIVER UNIT)

CAUTION AT DISASSEMBLY: · Be sure to perform the SYSTEM SETTING on the page 1-6, at the end of the procedure. · Make sure that the power cord is disconnected from the outlet. · Pay special attention not to break or damage the parts. · When removing each board, remove the connectors as required. Taking notes of the connecting points (connector numbers) makes service procedure manageable. · Make sure that there is no bent or stain on the connectors before inserting, and firmly insert the connectors. 3.2.1 REMOVING THE TOP COVER (1) Remove the 9 screws [A] then remove the TOP COVER. 3.2.7 REMOVING THE DIGITAL SIGNAL PWB · Remove the TOP COVER. · Remove the REAR COVER. (1) Remove the [CN001] / [CN002] connectors on the ANLOG SIGNAL PWB. (2) Remove the [CN003] connector on the REGULATOR PWB. (3) Remove the 4 screws [T], then remove the TUNER HOLDER. (4) Remove the 4 screws [U], then remove the DIGITAL SIGNAL PWB. CAUTION: Make sure to perform the "SYSTEM SETTING" on page 1-6, when DIGITAL SIGNAL PWB is replaced.

3.2.2 REMOVING THE FRONT PANEL · Remove the TOP COVER. (1) Remove the 3 screws [B] and the 1 screw [C]. (2) Remove the 3 claws [D] and the 2 claws [E]. (3) Remove the FRONT PANEL toward you.

3.2.3 REMOVING THE FRONT CONTROL PWB · Remove the TOP COVER. · Remove the FRONT PANEL. (1) Remove the [CN00F] connector on the ANALOG SIGNAL PWB. (2) Remove the 4 screws [F], then remove the FRONT CONTROL PWB.

3.2.4 REMOVING THE REAR COVER · Remove the TOP COVER. (1) Remove the 10 screws [G], the 2 screws [K], the 2 screws [L] , the 2 screws [M] and 1 screw [N]. (2) Remove the REAR COVER toward you.

3.2.8 REMOVING THE REGULATOR PWB · Remove the TOP COVER. · Remove the FRONT PANEL. (1) Remove the [CN00D] connector on the ANLOG SIGNAL PWB. (2) Remove the [CN003] and [CN00B] connector on the REGULATOR PWB. (3) Remove the 4 screws [V], then remove the REGULATOR PWB.

3.2.5 REMOVING THE RECEIVER PWB · Remove the TOP COVER. · Remove the REAR COVER. (1) Remove the [CN00A] / [CN00T] connectors on the RECEIVER PWB. (2) Remove the RECEIVER PWB.

3.2.6 REMOVING THE REAR JACK PWB · Remove the TOP COVER. · Remove the REAR COVER. (1) Remove the [CNJ0J1] / [CNJ0J2] connectors on the ANLOG SIGNAL PWB. (2) Remove the 2 screws [S], then remove the REAR JACK PWB.

3.2.9 REMOVING THE SYSTEM POWER PWB · Remove the TOP COVER. (1) Remove the [CN00G] / [CN00K] connector on the ANLOG SIGNAL PWB. (2) Remove the [CN00B] connector on the REGULATOR PWB. (3) Remove the [CN00Q] / [CN0PW] connector on the SYSTEM POWER PWB. (4) Remove the 7 screws [W], then remove the SYSTEM POWER PWB.

3.2.10 REMOVING THE ANLOG SYGNAL PWB · Remove the TOP COVER. · Remove the REAR COVER. · Remove the RECEIVER PWB. (1) Remove the [CN001] / [CN002] / [CN00D] / [CN00F] / [CN00G] / [CN00K] / [CNJ0J1] / [CNJ0J2] connector on the ANLOG SIGNAL PWB. (2) Remove the 2 screws [X], then remove the ANLOG SYGNAL PWB.

1-16 (No.YA238)

A
TOP COVER

a

A
b

T A
DIGITAL HOLDER

RECEIVER PWB DIGITAL SIGNAL PWB
c

X V U

d

Y

Y

SYSTEM POWER PWB REGULATOR PWB

ANALOG SIGNAL PWB

C
FRONT PANEL

B

D

E F
f

REAR JACK PWB
d

D E D
FRONT CONTROL PWB
c

Y

S

f

a

G

G
REAR COVER
b

N K M L

M

Fig.9 (No.YA238)1-17

3.3

MEMORY IC REPLACEMENT

· This model uses the memory IC. · This memory IC stores data for proper operation of the video and drive circuits. · When replacing, be sure to use an IC containing this (initial value) data. 3.3.1 MEMORY IC REPLACEMENT PROCEDURE 1. Power off Switch off the power and disconnect the power plug from the AC outlet. 2. Replace the memory IC Be sure to use the memory IC written with the initial setting values. 3. Power on Connect the power plug to the AC outlet and switch on the power. 4. Receiving channel setting Refer to the OPERATING INSTRUCTIONS and set the receive channels (Channels Preset) as described. 5. User setting Check the user setting items according to the given in page later. Where these do not agree, refer to the OPERATING INSTRUCTIONS and set the items as described. 6. SERVICE MODE setting Verify what to set in the SERVICE MODE, and set whatever is necessary (Fig.1). Refer to the SERVICE ADJUSTMENT for setting.

3.3.2 SERVICE MODE SETTING SERVICE MODE SCREEN SETTING ITEM Setting items Video system setting Audio system setting Panel control system setting Drive system setting Main CPU system setting Settings Adjust Fixed Fixed Fixed Fixed Item No. S001- S039 T001 - T010 P001 - P010 D001 - D187 Z001 - Z010

MAIN MENU SCREEN
SERVICE MENU 1.ADJUST 2.SELF_CHK 3.I2C STOP

ADJUSTMENT MODE SCREEN
S001 PREPARE 000 NTSC3 1409 DYN H

Fig.1

1-18 (No.YA238)

3.3.3 SETTINGS OF FACTORY SHIPMENT 3.3.3.1 POWER CHANNEL VOLUME INPUT BUTTON OPERATION Setting item Off CABLE-02 10 TV Setting position INPUT CHANNEL VOLUME MUTING DISPLAY ASPECT SLEEP TIMER THEATER PRO VIDEO STATUS TWIN LEFT SIDE SOURCE RIGHT SIDE SOUND EFFECT A.H.S BBE SMART SOUND A.H.B. 3.3.3.3 REMOTE CONTROL MENU OPERATION 2. SOUND ADJUST Setting item BASS TREBLE BALANCE STEREO / I·II 3. CLOCK / TIMERS Setting item ON / OFF TIMER 4. INITIAL SETUP Setting item TV SPEAKER AUDIO OUT DIGITAL-IN DIGITAL-IN AUDIO CENTER CH INPUT NOISE MUTING FRONT PANEL LOCK V1 SMART INPUT VIDEO INPUT LABEL POSITION ADJUSTMENT POWER INDICATOR IMAGE SHIFT LANGUAGE CLOSED CAPTION AUTO SHUT OFF XDS ID V-CHIP AUTO DEMO Setting position ON FIX SIZE 1 DIGITAL OFF ON OFF OFF All blank Center HIGH STD ENG. OFF OFF ON OFF OFF Setting position OFF Setting position 00 00 00 Stereo sound 3.3.3.2 REMOTE CONTROL DIRECT OPERATION Setting item TV CABLE-02 10 OFF OFF NTSC PANORAMA HD FULL OFF OFF DYNAMIC CABLE-02 VIDEO-1 OFF ON OFF OFF Setting position

1. PICTURE ADJUST Customers can adjust the picture setting of menu screen as their own like but the picture standard value during factory shipment is as below. < NTSC MODE > Setting item DYNAMIC STANDARD GAME PICTURE +05 00 -05 BRIGHT 00 00 00 COLOR 00 00 -03 TINT 00 00 00 DETAIL +05 00 00 COLOR TEMPERATURE HIGH LOW HIGH DIG. NOISE CLEAR OFF OFF OFF NATURAL CINEMA AUTO AUTO AUTO COLOR MANAGEMENT ON ON ON DYNAMIC GAMMA ON ON ON < HD MODE > DYNAMIC STANDARD GAME Setting item PICTURE +05 00 -05 BRIGHT 00 00 00 COLOR 00 00 -03 TINT 00 00 00 DETAIL +05 00 00 COLOR TEMPERATURE HIGH LOW HIGH DIG. NOISE CLEAR OFF OFF OFF NATURAL CINEMA AUTO AUTO AUTO COLOR MANAGEMENT ON ON ON DYNAMIC GAMMA ON ON ON THEATER 00 00 00 00 00 LOW OFF AUTO ON ON THEATER 00 00 00 00 00 HIGH OFF AUTO ON ON

(No.YA238)1-19

3.4

REPLACEMENT OF CHIP COMPONENT

3.4.1 CAUTIONS (1) Avoid heating for more than 3 seconds. (2) Do not rub the electrodes and the resist parts of the pattern. (3) When removing a chip part, melt the solder adequately. (4) Do not reuse a chip part after removing it. 3.4.2 SOLDERING IRON (1) Use a high insulation soldering iron with a thin pointed end of it. (2) A 30w soldering iron is recommended for easily removing parts. 3.4.3 REPLACEMENT STEPS 1. How to remove Chip parts [Resistors, capacitors, etc.] (1) As shown in the figure, push the part with tweezers and alternately melt the solder at each end.

2. How to install Chip parts [Resistors, capacitors, etc.] (1) Apply solder to the pattern as indicated in the figure.

(2) Grasp the chip part with tweezers and place it on the solder. Then heat and melt the solder at both ends of the chip part. (2) Shift with the tweezers and remove the chip part.

[Transistors, diodes, variable resistors, etc.] [Transistors, diodes, variable resistors, etc.] (1) Apply extra solder to each lead.
SOLDER SOLDER

(1) Apply solder to the pattern as indicated in the figure. (2) Grasp the chip part with tweezers and place it on the solder. (3) First solder lead A as indicated in the figure.

(2) As shown in the figure, push the part with tweezers and alternately melt the solder at each lead. Shift and remove the chip part.

A B C

(4) Then solder leads B and C.
A B

NOTE : After removing the part, remove remaining solder from the pattern.

C

1-20 (No.YA238)

SECTION 4 ADJUSTMENT
4.1 ADJUSTMENT PREPARATION 4.4 ADJUSTMENT ITEMS (1) There are 2 ways of adjusting this TV : One is with the REMOTE CONTROL UNIT and the other is the conventional method using adjustment parts and components. (2) The adjustment using the REMOTE CONTROL UNIT is made on the basis of the initial setting values. The setting values which adjust the screen to the optimum condition can be different from the initial setting values. (3) Make sure that connection is correctly made AC to AC power source. (4) Turn on the power of the TV and measuring instruments for warning up for at least 30 minutes before starting adjustments. (5) If the receive or input signal is not specified, use the most appropriate signal for adjustment. (6) Never touch the parts (such as variable resistors, transformers and condensers) not shown in the adjustment items of this service adjustment. 4.2 PRESET SETTING BEFORE ADJUSTMENTS POWER CIRCUIT · PDP POWER VOLTAGE adjustment VIDEO CIRCUIT · 525i A-D OFFSET adjustment · 1125i BRIGHTNESS adjustment · 1125i A-D OFFSET adjustment · SUB SCREEN A-D OFFSET adjustment · WHITE BALANCE (HIGHLIGHT) adjustment 4.5 BASIC OPERATION OF SERVICE MODE 4.5.1 HOW TO ENTER THE SERVICE MODE (1) Set to 0 minutes using the [SLEEP TIMER] key. (2) Press the [VIDEO STATUS] key and [DISPLAY] key simultaneously, then enter the SERVICE MODE. (3) When the MAIN MENU SCREEN is displayed, press [1] key to enter the adjustment mode. NOTE: · Before entering the SERVICE MODE, confirm that the setting of TV / CATV switch of the REMOTE CONTROL UNIT is at the "TV" side and the setting of VCR / DVD switch is at the "VCR" side. If the switches have not been properly set, you cannot enter the SERVICE MODE. · When a number key other than the [1] to [3] key is pressed in the MAIN MENU SCREEN, the other relevant screen may be displayed. This is not used in the adjustment procedure. Press the [MENU] key to return to the MAIN MENU SCREEN.

Unless otherwise specified in the adjustment items, preset the following functions with the REMOTE CONTROL UNIT. Setting item VIDEO STATUS Picture adjustments COLOR TEMPERATURE DIG. NOISE CLEAR COLOR MANAGEMENT DYNAMIC GAMMA NATURAL CINEMA Sound adjustments BBE A.H.S ASPECT 4.3 00 LOW OFF ON ON AUTO 00 OFF OFF FULL Settings STANDARD

MAIN MENU SCREEN
SERVICE MENU 1.ADJUST 2.SELF_CHK 3.I2C STOP

MEASURING INSTRUMENT AND FIXTURES

ADJUSTMENT MODE SCREEN
S001 PREPARE 000 NTSC3 1409 DYN H

· Oscilloscope · Signal generator (Pattern generator) [NTSC / 525i / 525p / 750p / 1125i / DIGITAL] · TV audio multiplex signal generator · Remote control unit

4.5.2 HOW TO EXIT THE SERVICE MODE Press the [ BACK ] key to exit the Service mode.

(No.YA238)1-21

4.5.3 DESCRIPTION OF STATUS DISPLAY
SETTINGITEM No. SETTING ITEM SETTING VALUE (DATA) WHITE BALANCE

(6) SETTING ITEM NO. Setting item numbers are displayed. For the setting item names to be displayed, refer to "Initial setting value of adjustment mode". (7) SETTING VALUE (DATA) The SETTING VALUE is displayed.

S001 PREPARE 000 NTSC3 1409 DYN H

4.5.4 CHANGE AND MEMORY OF SETTING VALUE SELECTION OF SETTING ITEM · [CHANNEL (+/-)] key. For scrolling up / down the setting items.
SIGNAL SYSTEM SCREEN MODE VIDEO STATUS

S001... T001... P001... D001... Z001... · [SLEEP TIMER] key. For switching to next items. S001 T001 P001 D001 Z001 CHANGE OF SETTING VALUE (DATA) · [VOLUME (+/-)] key. For scrolling up / down the setting values. MEMORY OF SETTING VALUE (DATA) Changed setting value is memorized by pressing [MUTING] key.

(1) SIGNAL SYSTEM The signal displayed on the screen is displayed. NTSC3 525I 525P 1125I6 750P H525I H525P H125I6 H750P : 525i (Composite / S-video input) : 525i (Component input) : 525p : 1125i : 750p : HDMI 525i : HDMI 525p : HDMI 1125i : HDMI 750p

(2) SCREEN MODE State of the SCREEN SIZE or MULTI PICTURE is displayed. SINGLE SCREEN 1409 1609 1609S FULL M12 FRZ STD : FULL : PANORAMA, HD PANORAMA : CINEMA, CINEMA ZOOM : REGULAR : FREEZE screen : TWIN screen : INDEX screen

4.5.5 SERVICE MODE SELECT KEY LOCATION
VCR/DVD switch TV/CATV switch DISPLAY SLEEP TIMER VIDEO STATUS MUTING VOLUME + VOLUME MENU BACK CHANNEL POWER

MULTI SCREEN

NUMBER

CHANNEL +

(3) VIDEO STATUS STD DYN TH GAME : STANDARD : DYNAMIC : THEATER : GAME

(4) WHITE BALANCE H M : HIGH : LOW
RM-C1257G

(5) SETTING ITEM NAME Setting item name are displayed. The setting item numbers to be displayed are listed below. Item No. S001 - S039 T001 - T010 P001 - P010 D001 - D187 Z001 - Z010 1-22 (No.YA238) Setting item Video system setting Audio system setting Panel control system setting Drive system setting Main CPU system setting

4.6

INITIAL SETTING VALUES IN THE SERVICE MODE

· Perform fine-tuning based on the "initial values" using the remote control when in the Service mode. · The "initial values" serve only as an indication rough standard and therefore the values with which optimal display can be achieved may be different from the default values. But, don't change the values that are not written in "ADJUSTMENT PROCEDURE". They are fixed values. 4.6.1 VIDEO SYSTEM SETTING Item No. S001 S002 S003 S004 S005 S006 S007 S008 S009 S010 S011 S012 S013 S014 S015 S016 S017 S018 S019 S020 S021 S022 S023 S024 S025 S026 S027 S028 S029 S030 S031 S032 S033 S034 S035 S036 S037 S038 S039 Item PREPARE NTSC BL NTSC CNT NT CR OF NT CB OF 525i BL 525i CNT 5i CB OF 5i CR OF 5i CR GN 5i CB GN HD BL HD CB OF HD CR OF RT CONT RT CB OF RT CR OF RT CL GA PC CL MB PC CL LB PC CL MR PC CL LR (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) R DRIVE G DRIVE B DRIVE (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) ILA COM Variable range Setting value 000 - 031 000 - 015 000 - 255 000 - 015 000 - 015 000 - 015 000 - 255 000 - 015 000 - 015 000 - 015 000 - 015 000 - 063 000 - 063 000 - 063 000 - 015 000 - 015 000 - 015 000 - 015 000 - 007 000 - 031 000 - 007 000 - 031 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 001 000 000 033 006 006 000 033 000 000 006 006 054 055 056 007 004 006 004 000 000 000 000 000 000 000 000 000 000 000 128 133 131 000 000 000 000 000 000 000 4.6.2 AUDIO SYSTEM SETTING Item No. T001 T002 T003 T004 T005 T006 T007 T008 T009 T010 Item IN LEVEL LOW SEP HIGH SEP AFC (Not display) ATT V ON ATT U ON ATT C ON (Not display) (Not display) Variable range Setting value 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 001 000 - 001 000 - 001 000 - 255 000 - 255 000 000 000 000 000 000 000 000 000 000

4.6.3 PANEL CONTOROL SYSTEM SETTING (Fixed values) Item No. P001 P002 P003 P004 P005 P006 P007 P008 P009 P010 Item TM HOR H TM HOR L TM MIN TEMP (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) Variable range Setting value 00 - FF 00 - FF 00 - FF 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 000 - 255 00 04 35 000 000 000 000 000 000 000

4.6.4 DRIVE SYSTEM SETTING (Fixed values) Item No. D001 D002 D003 D004 D005 D006 D007 D008 D009 D010 D011 D012 D013 D014 D015 D016 D017 D018 D019 Item SLV GN SLVH GN SLH GN SLV Pf SLH Pf H SLH Pf L SL EGCON SL EGONF SL CRGON SL CRGON SL ON OF SV GN SVH GN SH GN SV Pf SV PfH SV PfL SYL CON SYL CONF Variable range Setting value 00 - 3F 00 - 3F 00 - 3F 00 - 03 00 - 01 00 - 03 00 - 3F 00 - 01 00 - 3F 00 - 01 00 - 01 00 - 3F 00 - 3F 00 - 3F 00 - 03 00 - 01 00 - 03 00 - 3F 00 - 01 20 20 20 01 01 01 08 01 05 01 01 18 25 01 01 01 02 20 01 (No.YA238)1-23

Item No. D020 D021 D022 D023 D024 D025 D026 D027 D028 D029 D030 D031 D032 D033 D034 D035 D036 D037 D038 D039 D040 D041 D042 D043 D044 D045 D046 D047 D048 D049 D050 D051 D052 D053 D054 D055 D056 D057 D058 D059 D060 D061 D062 D063 D064 D065 D066 D067 D068 D069

Item SYH CON SYH CONF SC CON SC CNONF SPM BLC SPM BLCO SLIM SLIMONF SCRG SRGONF S ONF pb GN pb PfH pb PfL pb CRG pb CRGON pb ONF pr GN pr PfH pr PfL pr CRG pr CRGON pr ONF ENH ONF (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display)

Variable range Setting value 00 - 3F 00 - 01 00 - 3F 00 - 01 00 - 3F 00 - 01 00 - 3F 00 - 01 00 - 3F 00 - 01 00 - 01 00 - 3F 00 - 01 00 - 03 00 - 3F 00 - 01 00 - 01 00 - 3F 00 - 01 00 - 03 00 - 3F 00 - 01 00 - 01 00 - 01 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 18 01 25 01 08 01 25 01 06 01 01 15 00 03 04 01 01 15 00 03 04 00 01 01 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00

Item No. D070 D071 D072 D073 D074 D075 D076 D077 D078 D079 D080 D081 D082 D083 D084 D085 D086 D087 D088 D089 D090 D091 D092 D093 D094 D095 D096 D097 D098 D099 D100 D101 D102 D103 D104 D105 D106 D107 D108 D109 D110 D111 D112 D113 D114 D115 D116 D117 D118 D119

Item (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display)

Variable range Setting value 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00

1-24 (No.YA238)

Item No. D120 D121 D122 D123 D124 D125 D126 D127 D128 D129 D130 D131 D132 D133 D134 D135 D136 D137 D138 D139 D140 D141 D142 D143 D144 D145 D146 D147 D148 D149 D150 D151 D152 D153 D154 D155 D156 D157 D158 D159 D160 D161 D162 D163 D164 D165 D166 D167 D168 D169

Item (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display)

Variable range Setting value 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00

Item No. D170 D171 D172 D173 D174 D175 D176 D177 D178 D179 D180 D181 D182 D183 D184 D185 D186 D187 4.6.5 Z001 Z002 Z003 Z004 Z005 Z006 Z007 Z008 Z009 Z010

Item (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display)

Variable range Setting value 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00

MAIN CPU SYSTEM SETTING (Fixed values) Item (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) (Not display) Variable range Setting value 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 - FF 00 00 00 00 00 00 00 00 00 00

Item No.

(No.YA238)1-25

4.7

ADJUSTMENT PROCEDURE Measuring Test point instrument Signal generator

4.7.1 POWER CIRCUIT [DISPLAY UNIT] Item PDP POWER VOLTAGE Adjustment part Description CAUTION: · During adjustment operation of PDP POWER VOLTAGE, don't touch the heat sink of the MAIN POWER UNIT. If you touch it, electric shock may be caused. < When MAIN POWER UNIT is not replaced > (1) Connect the DC voltmeter to the CN806 connector and turn on the power. (See Fig.2) (2) Adjust Vs (190V ADJ) VR and Va (60V ADJ) VR so that the Vs and Va voltage coincides with the values in the voltage label. (3) Input a NTSC all-black signal and check that it coincides with the values in the voltage label. (4) Readjust if the adjusted value is different from those in the voltage label. NOTE: · Designed value for the panel is printed on a label on the upper-left at the back of the PDP. (See Fig.3) < When MAIN POWER UNIT is replaced >
Voltage adjustment VR

Connector Vs VR:190V ADJ (R551) CN806 Va VR:60V ADJ (R351) Vs [MAIN POWER UNIT] DC voltmeter Va [MAIN POWER UNIT]

MAIN POWER UNIT voltage adjustment point
CN806

CN806 1. Vs 2. Vs 3. Vs 4. NC 5. GND 6. GND 7. GND 8. GND 9. Va 10.Va

R551 Vs

CN8009

CN8011 R531 Va CN805

CN8001 CN9001

Fig.1

CN806
Vs Vs Vs NC GND GND GND GND Va Va 1 2 3 4 5 6 7 8 9 10 Va Vs

Fig.2
Voltage label
MODEL:PDP50x2xxxx ALL Voltage:DC5V Va:xxV Vs:xxxV Max Watt:xxxW

CAUTION: · Before making adjustments, be sure not to turn on the power when the CN8005 and CN8006 connectors are connected, as this may cause the PDP to break down. (1) Disconnect the CN8005 and CN8006 connectors on the MAIN POWER UNIT. (2) Connect DC voltmeter to the CN806 connector and turn on the power. (See Fig.2) (3) Adjust Vs (190V ADJ) VR and Va (70V ADJ) VR so that the Vs and Va voltage coincides with the values in the voltage label. (4) Turn off the power, and connect the CN8005 and CN8006 connectors and turn on the power again. (5) Input a NTSC all-black signal and check that it coincides with the values in the voltage label. (6) If the adjusted value is different from those in the voltage label, fine-tune without unplugging the connectors. CAUTION: · Designated power supply voltage of the panel (Vs, Va) varies according to the PDP unit. · Pay careful attention during adjustment, as any error in procedure may cause the PDP to break down.

MAIN POWER UNIT

Fig.3

1-26 (No.YA238)

4.7.2 VIDEO CIRCUIT Item 525i A-D OFFSET Measuring Test point instrument Remote control unit Signal generator Adjustment part [1.ADJUST] S001: PREPARE (Adjustment setting mode change) S008: 5i CB OF(525i cb offset) S009: 5i CR OF(525i cr offset) S030: R DRIVE(Red drive) S031: G DRIVE(Green drive) S032: B DRIVE(Blue drive) (1) (2) (3) (4) (5) (6) (7) Description Receive a 525i component ramp pattern signal. Set "VIDEO STATUS" to STANDARD. Set "ASPECT" to FULL. St "COLOR TEMPERATURE" to LOW. Select "1.ADJUST" from the SERVICE MODE. Set < S030 > (R DRIVE), < S031> (G DRIVE) and < S032 > (B DRIVE) to "133". Set < S001 >(adjustment setting mode change) to set "008" and it change to the 525i A-D offset adjustment setting mode. Adjust < S008 > (525i Cb offset) and < S009 > (525i Cr offset) to lose the gap (red line, green line and blue line) which appears at both ends of a white part at the center of the screen. Set < S001 > to set "000" and it change to the normal mode. Press the [MUTING] key to memoirze the set value. Receive a 1125i gray scale pattern signal . Set "VIDEO STATUS" to STANDARD. Set "ASPECT" to FULL. Set "COLOR TEMPERATURE" to LOW. Select "1.ADJUST" from the SERVICE MODE. Set < S030 > (R DRIVE), < S031> (G DRIVE) and < S032 > (B DRIVE) to "133". Set < S001 > (adjustment setting mode change) to set the values "012" and it change to the 1125i black level adjustment setting mode. Adjust < S012 > (1125i brightness) to set the 0% black part in the upper half of the screen to be brightest. Set < S001 > to set "000" and it change to the normal mode. Press the [MUTING] key to memoirze the set value. Receive a 1125i 30% all white pattern signal. Set "VIDEO STATUS" to STANDARD. Set "ASPECT" to FULL. Set "COLOR TEMPERATURE" to LOW. Select "1.ADJUST" from the SERVICE MODE. Set < S030 > (R DRIVE), < S031> (G DRIVE) and < S032 > (B DRIVE) to "133". Set < S001 > (adjustment setting mode change) to set "013" and it change to the 1125i A-D offset adjustment setting mode. Adjust < S013 > (1125i Cb offset) to minimize the blue noise in the upper half of the screen. Adjust < S014 > (1125i Cr offset) to minimize the red noise in the upper half of the screen. Set < S001 > to set "000" and it change to the normal mode. Press the [MUTING] key to memoirze the set value.

(8)

(9)

Disappears the color at both ends.

(10) [1.ADJUST] S001: PREPARE (Adjustment setting mode change) S012: HD BL(1125i brightness) S030: R DRIVE(Red drive) S031: G DRIVE(Green drive) S032: B DRIVE(Blue drive) (1) (2) (3) (4) (5) (6) (7)

1125i BRIGHTNESS

Remote control unit Signal generator

Set the 0% black part to be brightest.

(8)

(9) (10) 1125i A-D OFFSET Remote control unit Signal generator
Minimize the red and blue noises in the upper half of the screen.

[1.ADJUST] S001: PREPARE (Adjustment setting mode change) S013: HD CB OF(1125i cb offset) S014: HD CR OF(1125i cr offset) S030: R DRIVE(Red drive) S031: G DRIVE(Green drive) S032: B DRIVE(Blue drive)

(1) (2) (3) (4) (5) (6) (7)

(8) (9) (10) (11)

(No.YA238)1-27

Item SUB SCREEN A-D OFFSET

Measuring Test point instrument Remote control unit Signal generator

Adjustment part [1.ADJUST] S001: PREPARE (Adjustment setting mode change) S016: RT CB OF (Sub screen cb offset) S017: RT CR OF (Sub screen cr offset) S030: R DRIVE(Red drive) S031: G DRIVE(Green drive) S032: B DRIVE(Blue drive) (1) (2) (3) (4) (5)

Description Set "VIDEO STATUS" to STANDARD. Set "ASPECT" to FULL. Set "COLOR TEMPERATURE" to LOW. Set "MULTI SCREEN" to TWIN. Receive a NTSC 30% all white pattern signal on the Right screen. At the same time, set the Left screen in VIDEO-1 mode (No signal). Select "1.ADJUST" from the SERVICE MODE. Set < S030 > (R DRIVE), < S031> (G DRIVE) and < S032 > (B DRIVE) to "133". Set < S0