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HS-RX418 YH,YHT,YJ, YL,YU,YZ

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SERVICE MANUAL
STEREO RADIO CASSETTE PLAYER BASIC TAPE MECHANISM : CL-860 D-GRY

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S/M Code No. 09-016-447-6N1

A AT D

SPECIFICATIONS
AM 530 ­ 1,710 kHz (10 kHz steps) FM1, FM2 87.5 ­ 108.1 MHz (200 kHz steps) Reception area JP AM 531 ­ 1,629 kHz (9 kHz steps) FM1, FM2 76 ­ 108 MHz (100 kHz step in 76 ­ 90 MHz, 50 kHz step in 90 ­ 108 MHz) Reception area EU AM 531 ­ 1,602 kHz (9 kHz steps) FM1, FM2 87.5 ­ 108 MHz (50 kHz steps) Load impedance: 16 ­ 80 ohms Maximum output: 4 mW + 4 mW (EIAJ 16 ohms) 5 mW + 5 mW (EIAJ 32 ohms) Power sources: DC 3 V using two R6 (size AA) dry cell batteries AC house current using the optional AC adaptor Aiwa AC­D302 Maximum outside dimensions: 81.9 (W) x 111 (H) x 28.8 (D) mm (31/4 x 43/8 x 13/16 in.) (excluding projecting parts and controls) Weight: Approx.130 g (4.6 oz.) excluding batteries · Design and specifications are subject to change without notice. Frequency range: Reception area USA

ACCESSORIES / PACKAGE LIST

REF. NO. PART NO. 1 1 1 1 1 1 1 2 2 3

8B-HR7-902-010 8B-HR7-903-010 8B-HR7-904-010 8B-HR7-901-010 8B-HR7-905-010

8B-HR7-907-010 8B-HR7-906-010 87-B30-482-010 87-B30-335-110 8A-HR8-951-010

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KANRI DESCRIPTION NO. IB,YH(ECC)C IB,YJ(A)C IB,YL(3L)C IB,YU(3L)C IB,YZ(EGF)C IB,YZ(PHNCZ)C IB,YZ(SID)C HEADPHONE,HP-M041(T2)SP HEADPHONE,HP-M053(S) RC UNIT,RC408

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ELECTRICAL MAIN PARTS LIST

REF. NO. PART NO. IC 87-002-677-080 87-A21-232-040 87-A20-904-080 87-A20-532-140 87-A21-996-030 87-A21-566-040 TRANSISTOR

KANRI NO.

DESCRIPTION

REF. NO. PART NO. C219 C220 C221 C222 C223 C224 C225 C226 C227 C228 C229 C230 C231 C232 C233 C234 C235 C237 C238 C239 C240 C241 C242 C244 C245 C301 C302 C303 C304 C305 C306 C307 C309 C310 C312 C351 C352 C353 C357 C401 C402 C403 C404 C405 C406 C407 C408 C409 C410 C501 C502 C503 C504 C505 C506 C507 C508 C509 C510 C513 C514 C515 CF201 D181 D201 D203 J101 J351 L101 L102

87-026-262-080 89-327-143-080 87-026-268-080 89-327-125-080 87-A30-085-040 DIODE

87-A40-822-040 87-A40-360-080 MAIN C.B BPF201 C101 C102 C103 C104 C105 C106 C107 C108 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120 C121 C122 C124 C125 C126 C127 C131 C132 C151 C152 C201 C202 C203 C204 C205 C206 C208 C209 C210 C212 C213 C214 C215 C216 C217 C218

87-A91-728-110 87-A90-601-010 87-012-273-080 87-012-273-080 87-012-273-080 87-012-273-080 87-A10-952-080 87-A10-952-080 87-012-276-080 87-012-276-080

87-A10-262-080 87-A10-262-080 87-012-274-080 87-012-274-080 87-010-831-080

87-010-831-080 87-010-502-010 87-010-502-010 87-010-831-080 87-A10-952-080 87-010-746-080 87-A10-952-080 87-010-831-080 87-A10-262-080 87-010-503-010

87-A10-706-080 87-A10-262-080 87-A10-262-080 87-010-831-080 87-010-831-080

87-012-156-080 87-012-199-080 87-012-274-080 87-012-286-080 87-012-286-080 87-012-140-080 87-012-286-080 87-012-286-080 87-012-195-080 87-012-286-080 87-012-161-080 87-012-167-080 87-010-787-080 87-010-831-080 87-010-574-080 87-012-191-080

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IC,TA2002F C-IC,TA2111FN C-IC,TK11823MTL C-IC,LB1977M-TLM C-IC,TC9318FA-069 C-IC,S-80820ANNP

KANRI DESCRIPTION NO. 87-012-247-080 C-CAP,U 18P-50JUJ 87-012-172-080 CAPACITOR CHIP U 10P CH 87-012-286-080 CAP, U 0.01-25 87-012-195-080 C-CAP,U 100P-50CH 87-012-199-080 CAP 220P 87-012-274-080 87-A10-262-080 87-A10-262-080 87-010-831-080 87-010-831-080 87-012-286-080 87-A10-707-080 87-A10-262-080 87-016-562-080 87-010-785-080 87-010-785-080 87-A10-488-010 87-010-959-080 87-010-959-080 87-010-831-080 87-012-274-080 87-012-274-080 87-012-274-080 87-012-274-080 87-012-195-080 87-012-286-080 87-012-286-080 87-A11-282-080 87-010-831-080 87-012-167-080 87-012-170-080 87-012-191-080 87-010-831-080 87-010-831-080 87-010-831-080 87-010-831-080 87-010-831-080 87-010-831-080 87-010-503-010 87-A10-201-080

C-TR,RN1407 C-TR,2SC2714O C-TR,RN2411 C-TR,2SC2712GR C-TR,CSA1362GR

C-DIODE,CRS01 C-DIODE,MA786

FLTR,KIT KMFC5184-A FLTR,BPF GFWB7 C-CAP,U 820P-50 B C-CAP,U 820P-50 B C-CAP,U 820P-50 B C-CAP,U 820P-50 B C-CAP,TN 22-4 M A C-CAP,TN 22-4 M A CAP, CHIP SS 1500 CAP, CHIP SS 1500 MCM MCM PBK PBK

C-CAP,U 1-10 ZF C-CAP,U 1-10 ZF CHIP CAP,U 1000P-50B CHIP CAP,U 1000P-50B C-CAP,U,0.1-16F C-CAP,U,0.1-16F CAP GAS 100-4 CAP GAS 100-4 C-CAP,U,0.1-16F C-CAP,TN 22-4 M A MCM CAP, TANTAL 10-4 C-CAP,TN 22-4 M A MCM C-CAP,U,0.1-16F C-CAP,U 1-10 ZF CAP,E 220-4 GAS C-CAP,U 0.33U-16 F Z C-CAP,U 1-10 ZF C-CAP,U 1-10 ZF C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,S 220P-50 CH CAP 220P CHIP CAP,U 1000P-50B CAP, U 0.01-25 CAP, U 0.01-25 CAP 470P CAP, U 0.01-25 CAP, U 0.01-25 C-CAP,U 100P-50 CH CAP, U 0.01-25

87-010-831-080 87-016-526-080 87-A10-504-080 87-A10-504-080 87-A10-504-080 87-A10-504-080 87-010-831-080 87-010-831-080 87-A11-062-080 87-010-831-080 87-010-831-080 87-010-831-080 87-010-831-080 87-012-178-080 87-012-176-080 87-A10-262-080 87-010-831-080 87-010-831-080 87-010-831-080 87-010-831-080 87-012-274-080 87-A10-262-080 87-A91-162-010 87-A91-355-040 87-A40-957-040 87-A40-799-040 87-A60-437-010 87-A61-124-110 87-A50-581-080 87-A50-581-080

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CHIP CAP,U 1000P-50B C-CAP,U 1-10 ZF C-CAP,U 1-10 ZF C-CAP,U,0.1-16F C-CAP,U,0.1-16F CAP, U 0.01-25 C-CAP,U 0.47U-16 F Z C-CAP,U 1-10 ZF C-CAP,TN 4.7-10 SV A C-CAP,U0.015-25BK C-CAP,U0.015-25BK CAP,E 47-4 7L SR CHIP CAP,U 0.056-16F CHIP CAP,U 0.056-16F C-CAP,U,0.1-16F CHIP CAP,U 1000P-50B CHIP CAP,U 1000P-50B CHIP CAP,U 1000P-50B CHIP CAP,U 1000P-50B C-CAP,U 100P-50CH CAP, U 0.01-25 CAP, U 0.01-25 C-CAP,S 1-16 K B C-CAP,U,0.1-16F C-CAP,U 5P-50 CH C-CAP,U 8P-50 CH CHIP CAP 68 PF C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,U,0.1-16F CAP,E 220-4 GAS C-CAP,S0.33-16 KB C-CAP,U,0.1-16F C-CAP,S 0.47-16 BK C-CAP,U 0.047-16 K B C-CAP,U 0.047-16 K B C-CAP,U 0.047-16 K B C-CAP,U 0.047-16 K B C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,S 2.2-16 Z F C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,U 18P-50 CH CAP 15P C-CAP,U 1-10 ZF C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,U,0.1-16F C-CAP,U,0.1-16F CHIP CAP,U 1000P-50B C-CAP,U 1-10 ZF FLTR,PFS450A7 C-LED,BR1112H-TR-RED C-VARI-CAP,HVC200A

C-CAP,U 0.75P-50 C CH C-CAP,U 5P-50 CH CAP, U 0.022-25 C-CAP,U,0.1-16F C-CAP,S 470P-50 UJ CHIP CAP 68 PF

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C-VARI-CAP,KV1610S JACK,3.5 BLK ST W/O SW 4P(1637 JACK,DC DIA2.75 BLK TC C-COIL,S FCM2012H 252705 C-COIL,S FCM2012H 252705

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REF. NO. PART NO. L103 L104 L105 L201 L202 L203 L204 L205 L206 L301 L302 LCD501 PS551 R506 R508 S501 S502 S503 S504 S505

KANRI DESCRIPTION NO. 87-A50-581-080 C-COIL,S FCM2012H 252705 87-A50-582-080 C-COIL,S 0.22UH K FCI2012C 87-A50-581-080 C-COIL,S FCM2012H 252705 8B-HR7-603-010 COIL,FM RF 87-A50-512-080 C-COIL,100NH G LQN21A 8B-HR7-602-010 87-A50-697-080 87-A90-663-010 87-A50-597-080 87-A50-597-080 87-A50-443-080 8B-HR7-605-010 87-A92-120-010 87-022-245-080 87-022-245-080

REF. NO. PART NO. S506 S507 S508 S509 S510 S511 SFR401 TC201 TH401 VR101 X501

87-036-379-280 87-A91-365-080 87-A91-780-180 87-A91-780-180 87-A91-780-180

Chip resistor
Wattage 1/16W 1/16W 1/10W 1/8W

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8 8
A
Type 1005 1608 2125 3216
C B E

KANRI DESCRIPTION NO. 87-A91-780-180 C-SW,TACT LS15B3T 87-A91-780-180 C-SW,TACT LS15B3T 87-A91-780-180 C-SW,TACT LS15B3T 87-A91-780-180 C-SW,TACT LS15B3T 87-A91-780-180 C-SW,TACT LS15B3T 87-A91-780-180 87-A91-653-040 87-A91-762-180 87-A91-675-080 87-A92-047-010 87-A70-082-110

BAR-ANT,MW COIL,100UH J(CECS) IFT,MW 5L H6.4 C-COIL,S 10UH LQG21F100N C-COIL,S 10UH LQG21F100N C-COIL,D-D(C5-S) LCD,BHR-7 SNSR,PHOTO EL-ITR8307L24F43 C-RES U 18K-1/16WF C-RES U 18K-1/16WF

HEAD FLEX C.B PH1

8B-HR7-606-010

C-SW,SL 1-1-2 SS-350-A12B-C-T C-SW,PUSH 1-1-1 SPVG21 C-SW,TACT LS15B3T C-SW,TACT LS15B3T C-SW,TACT LS15B3T

CHIP RESISTOR PART CODE

Chip Resistor Part Coding

Figure Value of resistor

Resistor Code

Dimensions (mm)

Tolerance 5% 5% 5% 5%

Symbol CJ CJ CJ CJ

Form
L W

L 1.0
t

0.5

1.6 2 3.2

0.8

1.25 1.6

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VIB,XTAL 75KHZ HEAD ASSY,CL-860 W t 0.35 104 0.45 0.45 108 118 0.55 128

C-SW,TACT LS15B3T C-SFR,K 33K H RH03AEC C-TRIMMER,10P TZVY2Z100A C-THMS,NTH5G16P39B472K 07TH VR,RTRY 20KCX2 H XV010702GPV1N

:A Resistor Code : A

TRANSISTOR ILLUSTRATION

CSA1362 2SC2712 2SC2714 RN1407 RN2411

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WIRING
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A A 1 2 3 4 5

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6 7 8 9

10

11

12

13

14

15

16

B B

C C

D D

E E

F F

G G

H H

I I

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T T U U

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J J K K L L M M N N O O P P Q Q R R S S

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SCHEMATIC DIAGRAM

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LCD DIAGRAM

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IC BLOCK DIAGRAM

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VOLTAGE CHART
IC, TA2111FN
PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 VOLTAGE AM 0.00 0.00 1.17 2.86 0.00 2.90 2.23 FM 0.83 0.00 0.38 2.72 0.00 2.86 PIN NO. 13 14 15 16 17 18 VOLTAGE AM 1.17 1.16 2.20 2.89 0.70 1.06 ­ 2.90 2.90 2.90 2.90 2.90 FM 1.17 1.16 2.18 2.10 0.71 1.41 ­ 2.86 2.86 2.86 2.86 2.86

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2.35 2.90 0.00 2.84 0.00 2.90 ­ 2.86 ­ 2.37 2.08

19 20 21 22 23

24

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IC DESCRIPTION
IC, TC9318FA-069 Pin No.
1~3 4 ~ 20 21 22 23 24 ~ 26 27 ~ 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

Pin Name
COM1 ~ COM3 SEG1 ~ SEG17 SEG18 SEG19

I/O
O O O O LCD driver common. LCD driver out.

Description

LCD driver out/key matrix timing output pin. Not used. Not used. Not used. Key matrix input pin. Motor activation control pin. H:ON, L:OFF. Motor speed control pin. H:HI, L:LO.

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SEG20(KR3) KR2 ~ KR0 K0 ~ K3 O O I MOT ON MOT HI O O F/R CTL BRAKE O O S-BASS O AM/FM CTL POW-ON MOT CH O O I LOAD CTL P-SNSR O I L.V.STOP MAIN I I REMOTE I EJECT SW HOLD BUZR I I O POWER MUTE TEST O I WAKE I TUNE IN TU OUT I O PLL OUT GND O ­ I FM IN AM IN VDD I ­ I O I ­ ­ ­ ­ ­ RESET X OUT X IN VXT VLCD C1 C2 VEE

Control motor rotate direction and FWD/REV control pin. H:FWD/CW, L:REV/CCW. Motor brake control pin. H:ON, L:OFF. S-BASS control pin. H:OFF, L:ON. AM/FM control pin. L:AM, H:FM. AMP circuit power control pin. H:OFF, L:ON. Motor rotation detection pin. Battery capacity check signal output pin. H:ON. Photo sensor signal input pin.

Voltage reduction detection signal input pin. L:Reduce voltage. Main unit key input pin. Remote controller key input pin. Cassette eject SW input pin. L:EJECT. Main unit key hold SW input pin. H:ON. Buzzer output pin. Mute signal output pin. H:OFF, L:ON. Test mode control input pin. (Connected to GND) Backup detection signal input pin. Tunning detection signal input pin. TU operation control pin. H:TU OFF, L:TU ON. Phase comparator output pin. Connected to GND. FM programmable counter input pin. AM programmable counter input pin. Connected to VDD. System reset signal input pin.

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Connected to crystal oscillator (75 kHz). Connected to crystal oscillator (75 kHz). Crystal oscillator power supply pin.

LCD drive reference voltage pin. LCD drive double voltage booster pin. LCD drive double voltage booster pin.

LCD drive 1.5 V voltage supply.

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ADJUSTMENT

1. AM IF Adjustment L205 ................................................................. 450kHz 2. AM VT Check Settings : · Test point : TP1 (VT) Method : Set to AM 530kHz and check that the voltage at the test point is within 0.8V ~ 1.5V. Then set to AM 1710kHz and check that the test point is less than 10.0V. 3. FM VT Check Settings : · Test point : TP1 (VT) Method : Set to FM 76.0MHz , 87.5MHz and check that the voltage at the test point is 1.1V ± 0.3V , 2.3V ± 0.5V . Then set to FM 108.0MHz , 108.1MHz and check that the test point is less than 11.0V. 4. AM Tracking Adjustment L203 ................................................................. 630kHz TC201 ............................................................. 1440kHz 5. FM Tracking Adjustment L201 .............................................................. 87.5MHz


6. Tape Speed Adjustment Settings : · Test tape : TTA­100 · Test point : Phones Jack (J101) · Volume : MAX · Adjustment location : SFR401 Method : Play back the test tape and adjust SFR401 for 3010Hz ± 10Hz (FWD). Then confirm WOW is less than 0.52%.

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MECHANICAL EXPLODED VIEW 1 / 1
A 1

27 28

29

30

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2 26 D LCD 33 32 A 22

3

LBL,SPEC 24 D

E

C

25

B 31

BAR ANT,MW 13 12

34 A 23 B

A

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A 4 5 F 6 B 9 8 10 PWB 11 15 B 17 G 18

MECH,CL-860

7

14 16

A

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B 21 20 19

B

A

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MECHANICAL PARTS LIST 1 / 1

REF. NO. PART NO. 1 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 A B C D E F G

KANRI DESCRIPTION NO. 8B-HR7-003-010 LID,ASSY SIL 8B-HR7-035-010 LID,ASSY YZ GLD 8B-HR7-201-010 HLDR,CASS L 8B-HR7-005-110 WINDOW,CASS 8B-HR7-202-010 HLDR,CASS R 8B-HR7-233-010 8B-HR7-221-110 8B-HR7-220-010 8B-HR7-008-010 8B-HR7-038-010

8B-HR7-214-010 8B-HR7-237-110 8B-HR7-231-010 8B-HR7-230-010 8B-HR7-212-010

8B-HR7-014-010 8B-HR7-015-010 8B-HR7-016-010 8B-HR7-018-010 8B-HR7-006-010 8B-HR7-037-010 8B-HR7-009-010 8B-HR7-019-010 8B-HR7-013-010 8B-HR7-007-010

8B-HR7-039-010 8B-HR7-017-010 8B-HR7-205-010 8B-HR7-229-010 8B-HR7-206-010 8B-HR7-002-010 8B-HR7-011-010 8B-HR7-010-010 8B-HR7-012-010 8B-HR7-207-010 8B-HR7-210-010 8B-HR7-608-010 8B-HR7-232-010 8B-HR7-250-010 8B-HR7-251-010 87-067-388-010 87-HK5-235-010 8B-HR7-252-010 87-067-288-010 8A-HK5-218-010

COLOR NAME TABLE

Basic color symbol Color Basic color symbol Color Basic color symbol Color B Black C Cream D Orange G Green H Gray L Blue LT Transparent Blue N Gold P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange GM Metallic Green YM Metallic Yellow DM Metallic Orange PT Transparent Pink LA Aqua Blue GL Light Green HT Transparent Gray

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HINGE,ASSY SPR-P,EARTH HLDR,HINGE LID,BAT SIL LID,BAT GLD BAT-CONTACT,P SHAFT,BAT P SPR-C,EARTH C BAT-CONTACT,M C HLDR,ANT KEY,BASE KEY,TOP MODE KEY,TOP BAND LENS,LED CABI,REAR 418 SIL

CABI,REAR 418 GLD WINDOW,LCD RING,DC KEY,CONT PANEL,REAR SIL PANEL,REAR GLD KNOB,SL HOLD PLATE,LOCK SPR-T,OPEN C LEVER,OPEN PANEL,LOCK DG PANEL,OPEN L KNOB,RTRY OPEN PANEL,OPEN R GEAR,OPEN GUIDE,LCD JOINT,LCD(K) HLDR,LCD C S-SCREW,+1.4-4.5-0.3 CR HL S-SCREW,+1.4-3.5-0.3 CR HL

SCREW S-SCREW,1.4-0.6-2.5 S-SCREW,HINGE+1.4-2.5 CR HL HINGE SCREW +1.4-1 S-SCREW,+1.4-3-0.4 CR NL

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TAPE MECHANISM EXPLODED VIEW 1 / 1
31 32 34 B B 23 31

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35 3 17 11 13 12 14 15 39

30 27 25 27 25

4 5 9 6 8 27 7 24 18 26 28 18

A

36 10 37 19 22 21 20 38 17 10

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A A 29 1 2

11 13 12 14 16 15

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33

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TAPE MECHANISM PARTS LIST 1 / 1

REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 A B

KANRI DESCRIPTION NO. 8B-HR7-001-010 FRAME CENTER S8-605-100-000 FWD ARM S8-605-110-000 REV ARM S8-605-140-000 SUB CHASSIS ASSY S8-605-070-000 GEAR PLATE

S8-605-060-000 S8-605-210-000 S8-505-220-000 S8-605-230-000 S8-605-330-000 S8-605-370-000 S8-605-080-000 S8-605-390-000 S8-605-470-000 S8-605-510-000 S8-505-290-000 S8-605-260-000 S8-000-10B-000 S8-605-360-000 S8-605-340-000 S8-605-03K-000 S8-605-04K-000 S8-605-490-000 8B-HR7-239-010 S1-6X2-5X0-2S0

S8-605-380-000 S1-15X-26X-025 M8-AZS-394-040 S8-605-450-000 S8-605-020-000 S8-605-170-000 8B-HR7-606-010 SV-594-000-000 S8-605-290-000 S8-605-300-000 S8-605-320-000 S8-605-280-000 S8-605-350-000 SV-582-700-000 SB-TF1-7X5-0HO S3-PW1-4X5-000

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SCREW

FWD GEAR GEAR PLATE PIN FWD GEAR SP GEAR SHAFT FF GEAR 1 REEL GEAR T CLUTCH GEAR FELT CLUTCH SP REEL GEAR BUSH REFLECTING PLATE BACK TENSION SP REEL CAP FF CEAR HOLDER FF GEAR 2 FLY WHEEL R ASSY FLY WHEEL L ASSY SPR-P,HEAD SPR-P,CASS SOMARAIT W

CENTER GEAR L W CUT MOTOR LEAD WIRE 5P HEAD BASE ASSY PINCH ROLLER HEAD ASSY CL-860 SUB BELT PINCH SP FWD PINCH SP REV

STOPPER SP HEAD BASE SP FF SP MAIN BELT SCREW

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9630472 921338

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Printed in Singapore

2­11, IKENOHATA 1­CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111