Text preview for : en_4n_07.pdf part of Daewoo Nubira/Lacetti Also known as: Chevrolet Nubira / Lacetti, Chevrolet Optra Optra5, Suzuki Forenza Reno
Covers the 1.4L, 1.6L and 1.8L engine.
Year 2004
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NUBIRA/LACETTI
FENDER, HOOD, TAILGATE AND TRUNK LID 71
SECTION 7
FENDER, HOOD, TAILGATE AND TRUNK LID
CONTENTS 1. FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2
1.1.REPAIR PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2. HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3
2.1.REPAIR PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3. TAILGATE(HATCHBACK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4
3.1.REPAIR PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4. TRUNK LID (NOTCHBACK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 5
4.1.REPAIR PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
72 FENDER, HOOD, TAILGATE AND TRUNK LID
NUBIRA/LACETTI
1. FENDER
11. REPAIR PROCEDURE
1. Remove the related parts. S Front bumper and mud guard. . 2. Remove the fender . 3. Preparation of the new fender. S Preparation of the new fender and check damaged areas. . 4. Apply the paint. . CAUTION S Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed, Read the paint label before opening paint container. S Avoid contact with skin, Wear an approved respirator, gloves, eye protection and appropriate clothing when painting. S Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes. 5. Apply the mastic sealer. S Apply the mastic sealer to the mounting bolts.
Fig. 2 7. Tighten fully. S After checking and adjusting the mounting position, tighten all bolts fully. . 8. Install the related parts. S Install in the reverse order in which they were removed. . 9. Check clearance S Check clearance of front bumper.
Fig. 1 6. Preinstall the fender. S Fasten to the wheelhouse at two places with bolts. Close the hood and check the front and rear clearances and level differences of the hood and door.
NUBIRA/LACETTI
FENDER, HOOD, TAILGATE AND TRUNK LID 73
2. HOOD
21. REPAIR PROCEDURE
1. Remove the related parts. 2. Remove the hood. S Remove the hood mounting bolts from two hinge bows.
and level difference of hood. fender and head lamps.
Fig. 3 3. Preparation of the new hood. S Preparation of the new hood and check damaged areas. . 4. Apply the paint. . CAUTION S Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. S Read the paint label before opening paint container. S Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting. S Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes. . 5. Preinstall the hood. S Fasten to the hood hinges bows at two places with four bolts, carefully. 6. Tighten fully. S After checking and adjusting the mounting position, tighten all bolts fully. . 7. Install the related parts. S Install in the reverse order in which they were removed. . 8. Check and adjust. S Check clearances and level differences. S Check the hood locking and unlocking condition.
Fig. 5
Fig. 4 S Close the hood and check the front and rear clearances
74 FENDER, HOOD, TAILGATE AND TRUNK LID
NUBIRA/LACETTI
3. TAILGATE (HATCHBACK)
31. REPAIR PROCEDURE
1. Remove the related parts. Wiring harness. Rear wiper arm and motor. Rear window glass. Lock set, latch and others. . 2. Remove the tailgate. S S S S S Remove the tailgate mounting bolts from two hinge bows.
Fig. 6 3. Preparation of the new tailgate. S Preparation of the new tailgate and check damaged areas. . 4. Apply the paint. CAUTION S Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. S Avoid contact with skin. Wear an approved respirator, gloves, eye protection and approriate clothing when painting. S Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes. 5. Preinstall the tailgate. S Fasten to the tailgate hinges at two places with four bolts, carefully. S Install bumper. S Close the tailgate and check the clearances and level difference of tailgate, side panel outers and rear combination lamps. 6. Tighten fully.
Fig. 7
S After checking and adjusting the mounting position, tighten all bolts fully. . 7. Install the related parts. Wiring harness and solenoid valve. Lock set, latches and linkages. Install the rear window glass. Install in the reverse order in which they were removed. . 8. Check and adjust. S S S S S S S S S Clean the luggage compartment. Check clearances and level differences. Check the luggage locking and unlocking condition. Check for water leaks in the luggage compartment. Check the rear glass demist operation.
NUBIRA/LACETTI
FENDER, HOOD, TAILGATE AND TRUNK LID 75
4. TRUNK LID (NOTCHBACK)
41. REPAIR PROCEDURE
1. Remove the related parts. S Wiring harness and solenoid valve. S Lock set, latch set and others. . 2. Remove the trunk lid. S Remove the trunk lid mounting bolts from two hinge bows.
Fig. 9 S Close the trunk lid and check the clearances and level difference of trunk lid, side panel outers and rear combination lamps.
Fig. 8 3. Preparation of the new trunk lid. S Preparation of the new trunk lid and check damaged areas. . 4. Apply the paint. . CAUTION S Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. Read the paint label before opening paint container. S Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting. S Paint is flammable. Store in a safe place, and keep it away from sparks, flames or cigarettes. 5. Preinstall the trunk lid. S Fasten to the trunk lid hinges bows at two places with four bolts, carefully. S Install bumper. Fig. 10 6. Tighten fully. S After checking and adjusting the mounting position, tighten all bolts fully. . 7. Install the related parts. S Washer hose and nozzles. S Install in the reverse order in which they were removed. .
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NUBIRA/LACETTI
8. Check and adjust. S Check clearances and level differences. S Check the hood locking and unlocking condition. S Check spary conditions of washer liquid and adjust washer spray nozzels on the hood panel. .