Text preview for : en_1b.pdf part of Daewoo Nubira/Lacetti Also known as: Chevrolet Nubira / Lacetti, Chevrolet Optra Optra5, Suzuki Forenza Reno
Covers the 1.4L, 1.6L and 1.8L engine.
Year 2004
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ENGINE 1B 1
SECTION 1B
ENGINE (SOHC ENGINE MECHANICAL)
111. ENGINE UNIT (SOHC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B 3 113. BELT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B 5 121. ENGINE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B 7 122. CRANK SHAFT & PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B 9 123. OIL PAN & PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B 13 131. CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B 15 132. CAM SUPPORT & SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B 19 133. TIMING COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B 21 138. ENGINE & TRANSAXLE MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B 23
1B 2 ENGINE
ENGINE 1B 3
SOHC ENGINE MECH. SOHC ENGINE UNIT (111)
S NO. OPERATION DESCRIPTION
OPERATION CODE
1.2S 7.9
1.4/ 1.5S 8.5
1
ENGINE ASSEMBLY (M/T) OVERHAUL INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust. A * With air conditioning B * With power steering ENGINE ASSEMBLY (A/T) OVERHAUL INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust. A * With air conditioning B * With power steering
1110100
111010A 111010B 1110300
1.1 0.5 7.9
1.1 0.5 5.7
111030A 111030B 1110800
1.1 0.5 3.9
1.1 0.5 6.8
2
ENGINE ASSEMBLY (M/T) REPLACE INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust. A * With air conditioning B * With power steering ENGINE ASSEMBLY (A/T) REPLACE INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust. A * With air conditioning B * With power steering
111080A 111080B 1110900
1.1 0.5 3.9
1.1 0.5 4.4
111090A 111090B
1.1 0.5
1.1 0.5
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 4 ENGINE
ENGINE 1B 5
SOHC ENGINE MECH. BELT SYSTEM (113)
S NO. OPERATION DESCRIPTION
OPERATION CODE
1.2S 0.5 0.3 --
1.4/ 1.5S -- 0.2 0.4
1 2 3
BELT, ALTERNATOR DRIVE REPLACE BELT, ACCESSORY REPLACE AUTO TENSIONER, ACCESSORY BELT REPLACE
1131900 1132200 1132400
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 6 ENGINE
ENGINE 1B 7
SOHC ENGINE MECH. ENGINE BLOCK (121)
NO. OPERATION DESCRIPTION
OPERATION CODE
S 1.2S 0.2 0.3 -- 0.7 1.4/ 1.5S 0.2 0.3 0.5 0.4
1 2 3 4
OIL LEVEL INDICATOR REPLACE TUBE, OIL LEVEL INDICATOR REPLACE VALVE, OIL FILTER BYPASS REPLACE PLUG, EXPANSION REPLACE NOTE : Add appropriate labor operation time(s) for removal of necessary components to gain access to plug to regular labor hours column
1210200 1210300 1210500 1210700
5
PLUG, OIL GALLERY REPLACE INC : R & I Transaxle ass'y
1210900
--
3.6
6 7 8
BLOCK, CYLINDER REPLACE PLATE, CLUTCH HOUSING UPPER REPLACE PLATE, CLUTCH HOUSING LOWER REPLACE
1211100 1211700 1211900
7.0 3.4 0.2
6.8 -- --
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 8 ENGINE
ENGINE 1B 9
SOHC ENGINE MECH. CRANK SHAFT & PISTON (122)
S NO. OPERATION DESCRIPTION
OPERATION CODE
1.2S --
1.4/ 1.5S 3.8
1
SEAL(S), CRANKSHAFT REAR MAIN (AUTO TRANSAXLE) REPLACE SEAL(S), CRANKSHAFT REAR MAIN (MANUAL TRANSAXLE) REPLACE INC : R & I Transaxle ass'y
1220200
1220400
3.5
4.2
2
BEARING, CRANKSHAFT MAIN (ONE) REPLACE INC : R & I Transaxle ass'y, Flywheel, Oil pan, Engine adjust. A * Replace each additional B * Replace rear main bearing C * Replace rear main bearing (Manual transaxle) D * With air conditioning
1220600
6.3
1.6
122060A 122060B 122060C 122060D 1220800
0.1 -- -- 0.1 1.0
0.4 2.8 3.1 -- 1.3
3
BEARING, CONNECTING ROD (ONE) REPLACE INC : R & I Oil pan ass'y, Oil suction pipe A * Replace each additional B * Replace all
122080A 122080B 1221100
0.2 -- 6.3
0.3 0.6 10.1
4
CRANKSHAFT (M/T) REPLACE INC : R & I Engine ass'y, Cylinder head ass'y Flywheel, Piston ass'y, Engine adjust. A * With air conditioning B * With power steering C * R&R cylinder head D * Replace one piston rings E * Replace all piston rings F * Replace one connecting rod G * Replace all connecting rods H * Replace one piston J * Replace all pistons
122110A 122110B 122110C 122110D 122110E 122110F 122110G 122110H 122110J
0.1 0.1 -- -- -- -- -- -- --
1.1 0.5 1.0 0.4 1.2 0.4 1.1 0.5 1.8
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 10 ENGINE
ENGINE 1B 11
SOHC ENGINE MECH. CRANK SHAFT & PISTON (122)
NO. OPERATION DESCRIPTION
OPERATION CODE
S 1.2S 6.3 1.4/ 1.5S 7.4
4
CRANKSHAFT (A/T) REPLACE INC : R & I Engine ass'y, Cylinder head ass'y Flywheel, Piston ass'y, Engine adjust. A * With air conditioning C * R&R cylinder head D * Replace one piston rings E * Replace all piston rings F * Replace one connecting rod G * Replace all connecting rods H * Replace one piston J * Replace all pistons
1221200
122120A 122120C 122120D 122120E 122120F 122120G 122120H 122120J 1221500
0.1 -- -- -- -- -- -- -- 6.1
1.1 1.0 0.4 1.2 0.4 1.1 0.5 1.8 4.7
5
PISTON, ROD AND/OR RINGS (ONE) REPLACE INC : R & I Cylinder head ass'y, Oil suction pipe, Engine adjust. C * Replace each additional D * Replace all
122150C 122150D 1221700
0.2 -- 3.4
0.8 1.3 3.6
6
FLYWHEEL (MANUAL T/M) REPLACE INC : R & I T/M ass'y, Clutch cover ass'y
7 8 9
FLYWHEEL (AUTO T/M) REPLACE HOUSING, OIL SEAL REPLACE BEARING, CRANK THRUST REPLACE
1221900 1222300 1222500
-- 3.5 0.9
3.0 -- --
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 12 ENGINE
ENGINE 1B 13
SOHC ENGINE MECH. OIL PAN & PUMP (123)
NO. OPERATION DESCRIPTION
OPERATION CODE
S 1.2S 0.3 0.3 0.8 1.4/ 1.5S 0.4 0.3 1.3
1 2 3
FILTER, OIL REPLACE PLUG AND/OR GASKET, OIL PAN DRAIN REPLACE PAN AND/OR GASKET, OIL REPLACE INC : Front exhaust pipe ass'y, Exhaust pipe bracket
1231100 1231300 1231500
4
PUMP, ENGINE OIL REPLACE INC : R & I Timing belt, Oil pan
1231700
2.1
2.6
5 6 7 8 9 10 11
SENSOR, FUEL SWITCH AND ENGINE OIL PRESSURE GAGE REPLACE TUBE, OIL SUCTION REPLACE OIL SEAL, CRANKSHAFT (FRONT) REPLACE PIECE, CONNECTING REPLACE VALVE, OIL PRESSURE RELIEF REPLACE PIPE AND/OR GASKET OIL VENTILATION REPLACE HOSE, OIL VENTILATION REPLACE
1231900
--
0.3
1232100 1232300 1232500 1232700 1233500 1233700
0.9 1.1 0.4 0.7 -- --
1.3 1.6 0.5 0.3 0.5 0.3
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 14 ENGINE
ENGINE 1B 15
SOHC ENGINE MECH. CYLINDER HEAD (131)
NO. OPERATION DESCRIPTION
OPERATION CODE
S 1.2S -- -- -- 2.6 1.4/ 1.5S 0.5 0.3 1.0 3.6
1
FOLLOWER, CAM (ONE CYLINDER) REPLACE A * Cam follower (Each additional) B * Cam followers (All)
1312100 131210A 131210B 1312300
2
GASKET, CYLINDER HEAD REPLACE INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Engine adjust. A * With Power Steering
131250A 1312500
0.1 3.3
-- 3.6
3
HEAD, CYLINDER REPLACE INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust. A * With Power Steering HEAD, CYLINDER OVERHAUL INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust. A * With Power Steering
131250A 1312600
0.1 4.0
-- 5.3
131260A 1312700
0.1 3.5
-- 4.4
4
VALVE RECONDITION OR REPLACE (ONE CYLINDER) INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valve stem seals, Valve recondition, Engine adjust. A * With Power Steering C * Valves (Each additional) D * Valves (All)
131270A 131270C 131270D 1312800
0.1 0.1 0.3 3.7
-- 0.3 1.5 5.3
5
GUIDE, VALVE REPLACE INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valve stem seals, Valve recondition, Engine adjust. A * With Power Steering C * Valves (Each additional) D * Valves (All)
131280A 131280C 131280D
0.1 0.3 1.5
-- 0.3 1.5
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 16 ENGINE
ENGINE 1B 17
SOHC ENGINE MECH. CYLINDER HEAD (131)
NO. OPERATION DESCRIPTION
OPERATION CODE
S 1.2S 1.7 1.4/ 1.5S 2.9
6
SPRING CAP AND/OR SEAL, VALVE REPLACE (ONE CYLINDER) INC : R & I Cylinder head ass'y, Camshaft, Engine adjust. A * With power steering B * With air conditioning C * Replace each additional D * Replace all
1312900
131290A 131290B 131290C 131290D 1313100 131310A 131310B 1313300 131330A 131330B 1314100
-- -- 0.1 0.3 -- -- -- 1.6 0.1 0.3 0.3
0.6 0.1 0.3 1.1 0.5 0.3 0.9 0.5 0.3 0.9 0.3
7
ADJUSTER, VALVE REPLACE (ONE CYLINDER) A * Valves adjusters (Each Additional) B * Valves adjusters (All)
8
PIECE, VALVE THRUST REPLACE A * Replace each additional B * Replace all
9
SENSOR, ENGINE COOLANT TEMP REPLACE
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 18 ENGINE
ENGINE 1B 19
SOHC ENGINE MECH. CAM SUPPORT & SHAFT (132)
NO. OPERATION DESCRIPTION
OPERATION CODE
S 1.2S 0.5 2.2 1.4/ 1.5S 0.3 2.6
1 2
COVER AND/OR GASKET, CAMSHAFT HOUSING REPLACE (ONE PIECE) CAMSHAFT REPLACE INC : R & I Dis coil, Camshaft gear, Ignition timing adjust. B * With air conditioning
1322100 1322300
132230B 1322500
0.1 --
0.1 3.4
3
SUPPORT CAMSHAFT REPLACE INC : R & I Dis coil, Camshaft gear, Ignition timing adjust. B * With air conditioning
132250B 1322700 1322900 1323300 1323500 132350B 1323700 1323900 132390B 132390C
-- 0.2 1.3 1.0 1.6 0.1 1.0 0.4 0.1 0.3
0.1 0.2 2.3 -- -- -- -- -- -- --
4 5 6 7
CAP, OIL FILLER REPLACE OIL SEAL, CAMSHAFT REPLACE PLATE, BREATHER REPLACE ARM. ROCKER. SHAFT (CONE SIDE) REPLACE B * Replace all
8 9
PLATE, CAMSHAFT THRUST REPLACE SPRING, ROCKER ARM REPLACE B * Replace each additional C * Replace all
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 20 ENGINE
ENGINE 1B 21
SOHC ENGINE MECH. TIMING COVER (133)
NO. OPERATION DESCRIPTION
OPERATION CODE
S 1.2S 0.4 1.4/ 1.5S 0.6
1
PULLEY, CRANKSHAFT REPLACE
1332100
2 3 4 5
COVER, TIMING BELT REAR REPLACE BELT, TIMING REPLACE BELT, TIMING ADJUST TENSIONER, TIMING BELT REPLACE INC : R & I Timing belt, Lower cover, Engine adjust.
1332300 1332500 1332700 1332900
1.3 1.1 -- 1.0
1.6 1.1 1.4 1.4
6
SPROCKET, CRANKSHAFT TIMING REPLACE INC : R & I Timing belt, Lower cover, Engine adjust.
1333100
1.1
1.4
7
SPROCKET, CAMSHAFT TIMING REPLACE INC : R & I Timing belt, Ignition timing adjust.
1333300
1.1
1.5
8 9 10 11 12
PUMP AND/OR GASKET, COOLANT REPLACE SENSOR, CRANKSHAFT POSITION REPLACE SENSOR, CAMSHAFT POSITION REPLACE COVER, CAMSHAFT DRIVE BELT (UPPER) COVER, CAMSHAFT DRIVE BELT (LOWER)
1333500 1333700 1333800 1334200 1334300
1.4 0.3 0.2 0.5 0.9
2.1 0.3 0.3 0.5 0.9
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1B 22 ENGINE
ENGINE 1B 23
SOHC ENGINE MECH. ENGINE & TRANSAXLE MOUNT (138)
NO. OPERATION DESCRIPTION
OPERATION CODE
S 1.2S 0.9 0.9 -- -- -- -- 1.4/ 1.5S 0.9 0.9 0.5 0.9 0.4 --
1 2 3 4
MOUNT, ENGINE (RHFRONT) REPLACE BRACKET, ENGINE MOUNT (RHFRONT) REPLACE MOUNT, TRANSAXLE (LHFRONT) REPLACE MOUNT, TRANSAXLE (CENTERREAR) REPLACE A * Auto transaxle
1380100 1380300 1380500 1380700 138070A 1380800
5 6
MOUNT, ENGINE (CENTERFRONT) REPLACE SHIELD, SPLASH REPLACE Right Left Center
1382100 1382200 1382300 1382500 1383700
-- -- -- -- 0.7
0.3 0.3 -- -- --
7 8
MEMBER, CENTER REPLACE BRACKET, ENGINE MOUNT LOWER REPLACE
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA