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TRANSMISSION / TRANSAXLE 5A1 ­ 1

SECTION 5A1

TRANSMISSION / TRANSAXLE (ZF 16HP AUTO TRANSAXLE)
524. ZF 16HP AUTO T/A ­ AUTOMATIC TRANSAXLE I . . . . . . . . . . . . . . . . . . . . . . . . . 5A1 ­ 3 525. ZF 16HP AUTO T/A ­ AUTOMATIC TRANSAXLE II . . . . . . . . . . . . . . . . . . . . . . . . . 5A1 ­ 5 526. ZF 16HP AUTO T/A ­ AUTOMATIC TRANSAXLE III . . . . . . . . . . . . . . . . . . . . . . . . 5A1 ­ 7 527. ZF 16HP AUTO T/A ­ AUTOMATIC TRANSAXLE IV . . . . . . . . . . . . . . . . . . . . . . . . 5A1 ­ 9

5A1 ­ 2 TRANSMISSION / TRANSAXLE

LT5A017

TRANSMISSION / TRANSAXLE 5A1 ­ 3

ZF 16HP AUTO T/A ­ AUTOMATIC TRANSAXLE I (524)
NO. NO OPERATION DESCRIPTION
OPERATION CODE

MODEL S N L

1

AUTO TRANSAXLE OH Replace 5240100 5240300 5240400 -- -- -- 7.1 3.7 6.0 7.5 4.1 6.4

2 3

HOUSING, TRANSAXLE ­ REPLACE SEAL, AXLE SHAFT ­ REPLACE Right Left Both

5240500 5240600 5240700 5240900 5241000 5241100 5241200 5241300 5241400 5241500 5241600 5241700

-- -- -- -- -- -- -- -- -- -- -- --

0.9 0.9 1.7 0.3 4.5 4.4 4.4 1.6 1.8 1.6 0.6 0.6

0.9 0.9 1.7 0.3 4.9 4.8 4.8 1.6 1.8 1.6 0.6 0.6

4 5 6 7 8 9 10 11 12

SWITCH, PARKING & NEUTRAL ­ REPLACE DISC, DETENT ­ REPLACE SHAFT, SIDE ­ REPLACE GEAR ASSEMBLY, DIFFENTIAL ­ REPLACE BODY ASSEMBLY, CONTROL VALVE ­ REPLACE VALVE, SOLENOID ­ REPLACE WIRING HARNESS, VALVE BODY ­ REPLACE GASKET, OIL PAN ­ REPLACE PAN, OIL ­ REPLACE

S : KALOS, N : NUBIRA/LACETTI, L : EVANDA

5A1 ­ 4 TRANSMISSION / TRANSAXLE

TRANSMISSION / TRANSAXLE 5A1 ­ 5

ZF 16HP AUTO T/A ­ AUTOMATIC TRANSAXLE II (525)
NO. NO OPERATION DESCRIPTION
OPERATION CODE

MODEL S -- -- -- -- -- -- -- N 4.0 0.6 3.9 4.4 4.4 4.4 4.5 L 4.1 0.9 4.3 4.8 4.8 4.8 4.9

1 2 3 4 5 6 7 8

TORQUE CONVERTER ­ REPLACE BOLTS, TORQUE CONVERTER TO FLYWHEEL ­ REPLACE HOUSING, TORQUE CONVERTER ­ REPLACE GASKET, TORQUE CONVERTER ­ REPLACE PLATE, OIL BAFFLE ­ REPLACE FILTER, OIL ­ REPLACE PUMP ASSEMBLY, OIL ­ REPLACE PIPE, OIL COOLER ­ REPLACE Inlet Outlet Both

5250100 5250200 5250300 5250400 5250500 5250600 5250700

5251100 5251200 5251300 5251400

-- -- -- --

0.7 0.9 1.4 0.2

0.7 0.9 1.4 0.2

9

HOSE, BREATHER ­ REPLACE

S : KALOS, N : NUBIRA/LACETTI, L : EVANDA

5A1 ­ 6 TRANSMISSION / TRANSAXLE

LT5A019

TRANSMISSION / TRANSAXLE 5A1 ­ 7

ZF 16HP AUTO T/A ­ AUTOMATIC TRANSAXLE III (526)
NO. NO OPERATION DESCRIPTION
OPERATION CODE

MODEL S -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- N 5.0 4.9 5.3 5.1 5.5 5.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 3.9 L 5.4 5.3 5.7 5.5 5.9 5.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

CARRIER, INNER GEAR ­ REPLACE F CLUTCH SET ­ REPLACE F PISTON ­ REPLACE NUT, SLOTTED ­ REPLACE PLATE, BEARING ­ REPLACE GEAR, SPUR ­ REPLACE D PISTON ­ REPLACE C & D CLUTCH SET ­ REPLACE C PISTON ­ REPLACE GEAR, PLANETARY ­ REPLACE GEAR, SUN ­ REPLACE B PISTON ­ REPLACE B CLUTCH SET ­ REPLACE E CLUTCH SET ­ REPLACE E PISTON ­ REPLACE SHAFT, INPUT ­ REPLACE COVER, TRANSAXLE REAR ­ REPLACE

5260100 5260200 5260300 5260400 5260500 5260600 5260700 5260800 5260900 5261000 5261100 5261200 5261300 5261400 5261500 5261600 5261700

S : KALOS, N : NUBIRA/LACETTI, L : EVANDA

5A1 ­ 8 TRANSMISSION / TRANSAXLE

TRANSMISSION / TRANSAXLE 5A1 ­ 9

ZF 16HP AUTO T/A ­ AUTOMATIC TRANSAXLE IV(527)
NO. NO OPERATION DESCRIPTION
OPERATION CODE

MODEL S -- -- -- -- -- -- N 0.2 0.7 0.6 0.5 0.5 0.5 L 0.2 0.7 0.6 0.2 0.2 0.5

1 2 3 4 5 6

KNOB, SHIFT LEVER ­ REPLACE CABLE, SHIFT CONTROL ­ REPLACE LEVER, SHIFT CONTROL (AT TRANSMISSION) ­ REPLACE CAP, CONSOLE ­ REPLACE SCALE, CONSOLE ­ REPLACE SOLENOID, BTSI ­ REPLACE

5270100 5270200 5270300 5270500 5270700 5270800

S : KALOS, N : NUBIRA/LACETTI, L : EVANDA