Text preview for : en_5b1.pdf part of Daewoo Nubira/Lacetti Also known as: Chevrolet Nubira / Lacetti, Chevrolet Optra Optra5, Suzuki Forenza Reno
Covers the 1.4L, 1.6L and 1.8L engine.
Year 2004
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TRANSMISSION / TRANSAXLE 5B1 1
SECTION 5B1
TRANSMISSION / TRANSAXLE (FIVESPEED MANUAL TRANSAXLE: D16, D20)
561. MANUAL TRANSAXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B1 3 563. TRANSAXLE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B1 5 564. REVERSE & COUNTER GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B1 9 565. BEARING PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B1 11 566. GEAR SHIFT COVER & FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B1 13 567. DIFFERENTIAL GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B1 15 569. SHIFT CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B1 17
5B1 2 TRANSMISSION / TRANSAXLE
1
LT5B001
TRANSMISSION / TRANSAXLE 5B1 3
FIVESPEED M/T(D16, D20) MANUAL TRANSAXLE (561)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 3.5 N 3.5 L 3.4
1
TRANSAXLE ASSEMBLY REPLACE INC : Replace clutch release bearing necessary TRANSAXLE ASSEMBLY OVERHAUL INC : Replace clutch release bearing necessary
5610100
5610300
7.6
7.6
7.5
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B1 4 TRANSMISSION / TRANSAXLE
1 7 10
9 8 3 5
12
4 2 8
11
6
LT5B002
TRANSMISSION / TRANSAXLE 5B1 5
FIVESPEED M/T(D16, D20) TRANSAXLE GEAR (563)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 4.5 N 4.5 L 4.4
1
GEAR, 5TH SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5630100
2
GEAR, 4TH SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5630300
6.5
6.5
6.4
3
GEAR, 3RD SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5630500
6.1
6.1
6.0
4
GEAR, 2ND SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5630700
6.0
6.0
5.9
5
GEAR, 1ST SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5630900
5.6
5.6
5.5
6
SHAFT, TRANSAXLE MAIN REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5631100
6.6
6.6
6.5
7
SYNCHRONIZERS (5TH) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5631300
4.4
4.4
4.3
8
SYNCHRONIZERS (3RD4TH) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5631500
5.5
6.5
6.4
9
SYNCHRONIZERS (1ST2ND) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5631700
6.0
6.0
5.9
10
GEAR, SLIDING REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5631900
6.0
6.0
5.9
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B1 6 TRANSMISSION / TRANSAXLE
1 7 10
9 8 3 5
12
4 2 8
11
6
LT5B002
TRANSMISSION / TRANSAXLE 5B1 7
FIVESPEED M/T(D16, D20) TRANSAXLE GEAR (563)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 6.5 N 6.5 L 6.4
11
SLEEVE, SHIFT REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5632100
12
SLEEVE, 5TH SPEED SHIFT REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5632300
4.4
4.4
4.3
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B1 8 TRANSMISSION / TRANSAXLE
3 2
4
1
5
LT5B003
TRANSMISSION / TRANSAXLE 5B1 9
FIVESPEED M/T(D16, D20) REVERSE & COUNTER GEAR (564)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 4.9 N 4.9 L 4.8
1
SHAFT AND/OR GEARS, INPUT (5TH) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5640100
2
SHAFT AND/OR GEARS, INPUT (INPUT CLUSTER GEAR) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5640300
5.8
5.8
5.7
3
SHAFT AND/OR GEARS, INPUT (INPUT SHAFT) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5640500
5.8
5.8
5.7
4
HOUSING, BEARING PLATE REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5640700
5.5
5.5
5.4
5
IDLER ASSEMBLY, REVERSE REPLACE
5640900
5.5
5.5
5.4
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B1 10 TRANSMISSION / TRANSAXLE
3
1 4
2
5
LT5B004
TRANSMISSION / TRANSAXLE 5B1 11
FIVESPEED M/T(D16, D20) BEARING PLATE (565)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 0.5 5.5 1.1 5.3 4.1 N 0.5 5.5 1.1 5.3 4.1 L 0.5 5.4 1.1 5.2 4.0
1 2 3 4 5
REAR COVER, TRANSAXLE REPLACE PLATE AND/OR GASKET, BEARING REPLACE SLEEVE, DETENT REPLACE BOLT, STRAIN ROD REPLACE FORK, GEARSHIFT SLIDING REPLACE
5650100 5650300 5650500 5650700 5650900
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B1 12 TRANSMISSION / TRANSAXLE
1
3
4
2
6
5
2
LT5B005
TRANSMISSION / TRANSAXLE 5B1 13
FIVESPEED M/T(D16, D20) GEAR SHIFT COVER & FORK (566)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 0.6 5.3 N 0.6 5.3 L 0.6 5.2
1 2
COVER AND/OR GASKET, TRANS REPLACE FORK AND/OR SHAFT, SHIFT (1ST2ND) REPLACE INC : R&R transaxle and replace clutch release bearing necessary
5660100 5660300
3
FORK AND/OR SHAFT, SHIFT (3RD4TH) REPLACE INC : R&R transaxle and replace clutch release bearing necessary
5660500
5.3
5.3
5.2
4
FORK AND/OR SHAFT, SHIFT (5TH) REPLACE INC : R&R transaxle and replace clutch release bearing necessary
5660700
4.1
4.1
4.0
5
FORK AND/OR SHAFT, SHIFT (REVERSE) REPLACE INC : R&R transaxle and replace clutch release bearing necessary
5660900
4.4
4.4
4.3
6
TRANSAXLE CASE REPLACE INC : R&R transaxle and replace clutch release bearing necessary
5661100
5.0
5.0
4.9
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B1 14 TRANSMISSION / TRANSAXLE
1
2
3 2
6
8
7
5
7
8
4
LT5B006
TRANSMISSION / TRANSAXLE 5B1 15
FIVESPEED M/T(D16, D20) DIFFERENTIAL GEAR (567)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 2.0 N 2.0 L 2.0
1
DIFFERENTIAL ASSEMBLY REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5670100
2
SIDE BEARINGS REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5670300
2.1
2.1
2.1
3
RING GEAR REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5670500
2.4
2.4
2.4
4
PINIONS AND SIDE GEARS REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5670700
2.5
2.5
2.5
5
SPEEDOMETER GEAR REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5670900
2.2
2.2
2.2
6
DIFFERENTIAL HOUSING REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5671100
2.8
2.8
2.8
7
SEALS, AXLE (TRANSAXLE) REPLACE (RIGHT) Right Left Both 5671300 5671400 5671500 5671700 1.1 1.1 2.0 1.2 0.9 0.9 1.7 1.2 0.9 0.9 1.7 1.2
8
DIFFERENTIAL RING AND/OR FLANGE REPLACE
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B1 16 TRANSMISSION / TRANSAXLE
TRANSMISSION / TRANSAXLE 5B1 17
FIVESPEED M/T(D16, D20) SHIFT CONTROL (569)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 0.4 0.3 0.3 0.2 0.8 N 0.4 0.3 0.3 0.6 0.8 L 0.4 0.3 0.3 0.6 0.8
LINKAGE REPLACE KNOB, GEARSHIFT LEVER REPLACE
5690100 5690300 5690500 5690700 5690900
1 2 3
LEVER, GEARSHIFT CONTROL REPLACE SEAL AND/OR BOOT, FLOOR MOUNTED GEARSHIFT REPLACE CONTROL ASSEMBLY, FLOOR MOUNTED GEARSHIFT REPLACE INC : Adjust linkage
4
ROD, GEARSHIFT CONTROL REPLACE
5691100
0.2
0.2
0.2
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA