Text preview for : en_5b2.pdf part of Daewoo Nubira/Lacetti Also known as: Chevrolet Nubira / Lacetti, Chevrolet Optra Optra5, Suzuki Forenza Reno
Covers the 1.4L, 1.6L and 1.8L engine.
Year 2004
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TRANSMISSION / TRANSAXLE 5B2 1
SECTION 5B2
TRANSMISSION / TRANSAXLE (FIVESPEED MANUAL TRANSAXLE: Y4M)
571. MANUAL TRANSAXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B2 3 572. TRANSAXLE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B2 5 573. GEAR SHIFT COVER & FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B2 11 574. DIFFERENTIAL GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B2 13 575. SHIFT CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B2 15
5B2 2 TRANSMISSION / TRANSAXLE
TRANSMISSION / TRANSAXLE 5B2 3
FIVESPEED M/T(Y4M) MANUAL TRANSAXLE (571)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 3.4 N -- L --
1
TRANSAXLE ASSEMBLY REPLACE INC : Replace clutch release bearing necessary TRANSAXLE ASSEMBLY OVERHAUL INC : Replace clutch release bearing necessary TRANSAXLE OIL REPLACE
5710100
5710200
6.4
--
--
5710300 5710400 5710500 5710600 5710700
0.4 4.7 5.1 3.7 4.2
-- -- -- -- --
-- -- -- -- --
2 3 4 5
HOUSING, T/M (LEFT SIDE) REPLACE HOUSING, T/M (RIGHT SIDE) REPLACE COVER, T/M RR SIDE REPLACE PLATE, BEARING REPLACE
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B2 4 TRANSMISSION / TRANSAXLE
G125B02
TRANSMISSION / TRANSAXLE 5B2 5
FIVESPEED M/T(Y4M) TRANSAXLE GEAR (572)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 4.1 N -- L --
1
GEAR, 5TH SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5720100
2
GEAR, 4TH SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5720200
4.8
--
--
3
GEAR, 3RD SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5720300
4.8
--
--
4
GEAR, 2ND SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5720400
4.8
--
--
5
GEAR, 1ST SPEED REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5720500
4.9
--
--
6
SHAFT, TRANSAXLE COUNTER REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5720600
5.0
--
--
7
SYNCHRONIZERS (5TH) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5720700
3.8
--
--
8
SYNCHRONIZERS (3RD4TH) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5720800
4.9
--
--
9
SYNCHRONIZERS (1ST2ND) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5720900
4.9
--
--
10
GEAR, SLIDING REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721000
4.9
--
--
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B2 6 TRANSMISSION / TRANSAXLE
G125B02
TRANSMISSION / TRANSAXLE 5B2 7
FIVESPEED M/T(Y4M) TRANSAXLE GEAR (572)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 4.9 N -- L --
11
SLEEVE, SHIFT REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721100
12
SLEEVE, 5TH SPEED SHIFT REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721200
3.8
--
--
13
INPUT SHAFT, TRANSAXLE REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721300
5.0
--
--
14
INPUT SHAFT ASS'Y, TRANSAXLE REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721400
4.7
--
--
15
GEAR, REVERSE IDLE REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721500
4.6
--
--
16
COUNTER SHAFT ASS'Y, TRANSAXLE REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721600
4.7
--
--
17
BEARING, INPUT SHAFT REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721700
4.7
--
--
18
SEAL, INPUT SHAFT OIL REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721800
4.7
--
--
19
GEAR, 5TH SPEED (INPUT) REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5721900
3.8
--
--
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B2 8 TRANSMISSION / TRANSAXLE
G125B02
TRANSMISSION / TRANSAXLE 5B2 9
FIVESPEED M/T(Y4M) TRANSAXLE GEAR (572)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 4.8 N -- L --
20
4TH GEAR AND/OR BEARING, INPUT REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5722000
21
3TH GEAR AND/OR BEARING, INPUT REPLACE INC : Shim selection time INC : R&R transaxle and replace clutch release bearing necessary
5722100
4.9
--
--
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B2 10 TRANSMISSION / TRANSAXLE
TRANSMISSION / TRANSAXLE 5B2 11
FIVESPEED M/T(Y4M) GEAR SHIFT COVER & FORK (573)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 4.7 0.3 0.8 4.7 N -- -- -- -- L -- -- -- --
1 2 3 4
SHAFT AND / OR LEVER, GEAR SHIFT AND SELECT REPLACE BOLT, INTERLOCK REPLACE LEVER, SHIFT REPLACE FORK AND/OR SHAFT, SHIFT (1ND2ND) REPLACE INC : R&R transaxle and replace clutch release bearing necessary
5730100 5730200 5730300 5730400
5
FORK AND/OR SHAFT, SHIFT (3RD4TH) REPLACE INC : R&R transaxle and replace clutch release bearing necessary
5730500
4.7
--
--
6
FORK AND/OR SHAFT, SHIFT (REVERSE) REPLACE INC : R&R transaxle and replace clutch release bearing necessary
5730600
4.6
--
--
7 8
SHAFT, SHIFT FORK (5TH) REPLACE LEVER, REVERSE GEAR REPLACE
5730700 5730800
4.8 4.6
-- --
-- --
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B2 12 TRANSMISSION / TRANSAXLE
1
4
7 2 6 7 2 5
3
MLT5B004
TRANSMISSION / TRANSAXLE 5B2 13
FIVESPEED M/T(Y4M) DIFFERENTIAL GEAR (574)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 4.7 N -- L --
1
DIFFERENTIAL ASSEMBLY REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5740100
2
SIDE BEARINGS REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5740200
4.8
--
--
3
RING GEAR REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5740300
4.8
--
--
4
PINIONS AND SIDE GEARS REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5740400
4.9
--
--
5
SPEEDOMETER GEAR REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5740500
4.8
--
--
6
DIFFERENTIAL HOUSING REPLACE INC : Inner axle oil seal, outer axle oil seal replace INC : R&R transaxle and replace clutch release bearing necessary
5740600
5.1
--
--
7
SEALS, AXLE (TRANSAXLE) REPLACE Right Left Both 5740700 5740800 5740900 1.1 1.1 1.8 -- -- -- -- -- --
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
5B2 14 TRANSMISSION / TRANSAXLE
TRANSMISSION / TRANSAXLE 5B2 15
FIVESPEED M/T(Y4M) SHIFT CONTROL (575)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
MODEL S 0.3 0.5 0.3 1.0 N -- -- -- -- L -- -- -- --
1 2 3 4
KNOB, GEARSHIFT LEVER REPLACE CONTROL ASSEMBLY, FLOOR MOUNTED GEARSHIFT REPLACE BOOT, GEARSHIFT REPLACE CABLE, GEAR SELECT & SHIFT REPLACE
5750100 5750200 5750300 5750400
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA