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TM 9-6625-474-14&P-1
T E C H N I C A L
M A N U A L
OPERATOR, DIRECT SUPPORT,
ORGANIZATIONAL, AND GENERAL MANUAL PARTS) SUPPORT
MAINTENANCE (INCLUDING FOR
REPAIR
P O W E R TEKTRONIX, NSN
M O D U L E , MODEL TM 503
6625-00-373-7528
D E P A R T M E N T
O F
T H E
A R M Y
21
DECEMBER
1984
TM 9-6625-474-14&P-1
WARNING
DANGEROUS VOLTAGE
is used in the operation of this equipment DEATH ON CONTACT may result if personnel fail to observe safety precautions
Never work on electronic equipment unless there is another person nearby who is familiar with the operation and hazards of the equipment and who is competent in administering first aid. When the technician is aided by operators, he must warn them about dangerous areas. Whenever possible, the power supply to the equipment must be shut off before beginning work on the equipment. Take particular care to ground every capacitor likely to hold a dangerous potential. When working inside the equipment, after the power has been turned off, always ground every part before touching it. Be careful not to contact high-voltage connections when installing or operating this equipment. Whenever the nature of the operation permits, keep one hand away from the equipment to reduce the hazard of current flowing through vital organs of the body.
WARNING
Do not be misled by the term "low voltage." Potentials as low as 50 volts may cause death under adverse conditions. COMMON and probe ground straps are electrically connected. Herefore, an elevated reference applied to any is present on each - as indicated by the yellow warning bands under the probe retractable hook tips. For Artificial Respiration, refer to FM 21-11, Power Source
This product is intended to operate from a power source that will not apply more than 250 volts rms between the supply conductors or between either supply conductor and ground. A protective ground connection by way of the grounding conductor in the power cord is essential for safe operation.
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TM 9-6625-474-14&P-1
Copyright 1972, 1980 Tektronix, Inc. All rights reserved Reproduced by permission of copyright owner.
TECHNICAL MANUAL No. 9-6625-474-14&P-1
) ) )
HEADQUARTERS DEPARTMENT OF THE ARMY Washington, D. C., 21 December 1984
OPERATOR, ORGANIZATIONAL, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS) FOR
POWER MODULE, TEKTRONIX, MODEL TM 503 (NSN 6625-00-373-5728)
REPORTING OF ERRORS You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms), direct to: Commander, US Army Missile Command, ATTN: DRSMI-SNPM, Redstone Arsenal, AL 35898-5238. A reply will be furnished to you. TABLE OF CONTENTS
SECTION 0. GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . indexes of Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forms, Records, and Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reporting Equipment Improvement Recommendations (EIR's) . . . . . . . . . . . . . . . . . . . . . . Administrative Storage . . . . . . . . . . . . . . . . . . . . . . . . Destruction of Army Electronics Materiel. . . . . . . . . . . . . . . .
Page 0-1 0-1 0-1 0-1 0-1 0-1 0-1 1-1 2-1 2-1 2-1 2-3 3-1 3-1 3-3 3-8 4-1 5-1 6-1 7-1 A-1 B-1 C-1
SECTION 1. SECTION 2.
SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . OPERATING INSTRUCTIONS . . . . . . . General: . . . . . . . . . . . . . . . . . . . . . . Building a System . . . . . . . . . . . . . . installation and Pre-Turn on Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3.
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . General . . . . . . . . . . . . . . . . . . . . . . Parts Ordering and Replacing . . . . . . . lnstallation Procedure . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4. SECTION 5. SECTION 6. SECTION 7. APPENDIX A. APPENDIX B. APPENDIX C.
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REPLACEABLE ELECTRICAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIAGRAMS AND CIRCUIT BOARD ILLUSTRATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . REPLACEABLE MECHANICAL PARTS.... . . . . . . . . . . . . . . . . . . . . . . REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE ALLOCATION CHART (MAC) . . . . . . . . . . . . . . . . . . . . . . . RECOMMENDED SPARE PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
This manual is, in part, authenticated manufacturer's commercial literature. Recommended Spare Parts List has been added to supplement the commercial literature. The format of this manual has not been structured to consider levels of maintenance.
i
TM
9-6625-474-14&P-1
SECTION 0 GENERAL INFORMATION
0-1. Scope. This manual contains instructions for the operator, organizational, direct support, and general support maintenance of and calibration procedures for Tektronix Power Module, Model TM 503. Throughout this manual, Tektronix Power Module, Model TM 503 is referred to as the TM 503. 0-2. Indexes of publications. a. DA Pam 310-4. Refer to the latest issue of DA Pam 310-4 to determine whether there are new editions, changes, or additional publications pertaining to Tektronix Power Module, Model TM 503. b. DA Pam 310-7. Refer to the latest issue of DA Pam 310-7 to determine whether there are modification work orders (MWO's) pertaining to Tektronix Power Module, Model TM 503. 0-3. Forms, Records, and Reports. Department of Army forms and procedures used for equipment maintenance and calibration are those prescribed by TM 38-750, The Army Maintenance Management System. Accidents involving injury to personnel or damage to materiel will be reported on DA Form 285, Accident Report, in accordance with AR 385-40.
0-4. Reporting Equipment improvement Recommendations (EIR). If your TM 503 needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you don't like about your equipment. Let us know why you don't like the design. Tell us why a procedure is hard to perform. Put it on an SF 368 (Quality Deficiency Report). Mail it to Commander, U.S. Army Missile Command, ATTN: DRSMI-QMD, Redstone Arsenal, AL 35898-5290. We'll send you a reply. 0-5. Administrative Storage. To prepare the Tektronix Power Module, Model TM 503 for placement into and removal from administrative storage, refer to Section 3, Chapter 4, AR 750-25-1, Maintenance of Equipment and Supplies. Temporary storage should be accomplished in accordance with TB 750-25-1, Section 2, Maintenance of Supplies and Equipment. 0-6. D e s t r u c t i o n o f A r m y E l e c t r o n i c s Materiel. Destruction of Tektronix Power Module, Model TM 503 to prevent enemy use shall be in accordance with TM 750-244-2.
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TM 9-6625-474-14&P-1
Fig. 0-1.
0-2
TM 9-6625-474-14&P-1 SECTION 1
SPECIFICATION
INTRODUCTION
Description
The TM 503 is a three-wide power module compatible with all TM 500 plug-ins. It provides unregulated dc and ac supplies and non-dedicated power transistors for plug-in usage. Option 2 rear interface allows interconnection of special features between PIug-ins or with external devices through the back panel.
Performance Conditions
The values listed below are valid only when the instrument is operated at an ambient termperature between 0° C and 50° C.
Table 1-1
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TM 9-6625-474-14&P-1
Table 1-1
1-2
TM 9-6625-474-14&P-1
Table 1-2
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TM 9-6625-474-14&P-1 SECTION 2
OPERATING INSTRUCTIONS
Since the TM 503 can be stored in temperatures o o between 4 0 C and +75 C, allow the instrument's chassis to return to within the operating limits before applying power.
Installation
For full installation instructions refer to the procedure at the end of this section.
Power Modules Power Source
The TM 503 is designed to operate from a power source with its neutral at or near earth (ground) potential with a separate safety-earth conductor. It is not intended for operation from two phases of a multi-phase system. It is not necessary that all the plug-in compartments be utilized in order to operate the Power Module. The only modules needed are those necessary to complete the task.
Power Usage
With three plug-ins installed, the TM 503 may require up to 120 watts at the upper limits of high line voltage ranges. Actual power consumption depends on the particular plug-in configuration and operating modes selected.
Turn the Power Module off before inserting the plugin; otherwise damage may occur to the plug-in circuitry.
Module Installation 1. Check the location of the white plastic barrier keys on the TM 503 interconnecting jack to ensure that their locations match the slots in the edge of the plug-in module's circuit board.
2. Align the plug-in module chassis with the upper and lower guides of the selected compartment. Push the module in and press firmly to seat the circuit board in the interconnecting jack. (Remove the plug-in module by pulling on the white release latch in the lower left corner of each module. )
Loading Considerations. The power capability of the TM 503 can best be used by carefully planning the plug-in configuration, the external loads, and the resulting power distributions. Optimum conditions may be obtained by: 1. Having equal loads in all compartments.
2. Dissipating as much power as possible in the external loads. 3. Operating the system in an ambient temperature near 25° C.
Turn-on Procedure
After completing the installation procedure, found at the end of this section, and installing the plug-ins, pull the PWR switch on the left side of the TM 503. Some plug-ins have independent power switches, usually labeled OUTPUT, controlling application of mainframe power to the plug-in. Press this button to activate the plug-in.
Each plug-in is provided access to a pair of heat-sinked, series-pass transistors, one NPN and the other PNP. These transistors enable the plug-in to operate in power ranges not possible if the power were to be dissipated i n the plug-ins themselves.
Operating Temperatures
The TM 503 can be operated in an ambient air temperature of OoC to 50o C. Thermal cutout devices protect the system by disconnecting the power to the TM 503 Power Module when internal temperatures rise above a safe operating level. These devices automatically return power to the unit when the internal temperatures return to a safe level.
BUILDING A SYSTEM
Family Compatibility
Mechanically, the plug-in modules are very similar to other Tektronix product families. However, they are not electrically compatible. Therefore, the TM 503 interface has barriers on the mating connectors between pins 6 and
2-1
TM 9-6625-474-14&P-1
7 to ensure that incompatible modules cannot be inserted.
See Fig. 2-1. A compatible module will have a matching slot between pins 6 and 7 of its main circuit board edge connector. This slot and barrier combination is the primary keying assignment.
TM 500-compatible plug-in modules are also identified by the white color of the release latch.
Jumper wires can be used to further specialize the interface. Compartments can be made to "talk" to each other by connecting jumpers on the back side of the interface board, using pins 14 through 28 (A-side and Bside both) of the interconnecting jacks. Seethe following description of Option 2. Refer to each plug-in module's Manual for the I/O assignments of each pin at the rear interface. Once having made interconnections of a specialized nature, it is recommended that barriers be installed on the interconnecting jacks to ensure module compatibility with the customized wiring.
Customizing the Interface
The modularity of this instrumentation system provides for many different functions to be performed by the plugin modules. Specific functions are grouped into families or classes, of which there may be several plug-in module members. For instance, some classes are Power Supplies, Signal Sources, Measurement, and so forth, Each modular member of a functional family will have a second slot peculiar to its family assignment located in its edge connector. The TM 503 user can "program" one or more compartments to accept only members of that family by installing a second barrier in the interface connector to match the module's slot location. An entire TM 503 can be "programmed" in this manner to set up instruction systems for specific work functions. For extra barriers, order Tektronix Part No. 214-1593-02.
Rear Panel
The rear subpanel has a connector mounting plate for BNC and multi-pin connector mountings. Customer or factory-installed connectors and wiring (see following description of Option 2) could provide external access to the interface for external I/O control. This feature makes the TM 500 Series Modular Instrumentation System very flexible in bench-top or rackmounted systems.
Option 2. This factory-installed option adds 25-mil square-pin connectors to the rear of the interconnecting jacks at all pin locations from pins 14A and B through pins 28A and B. This will keep the interface flexible by making it
Fig. 2-1.
2-2
TM 9-6625-474-14&P-1
easy and fast to change customized wiring using prepared wires with square-pin receptacles and long-nose pliers or tweezers. It also protects the circuit board from damage by repeated soldering and unsoldering of jumper wires. This option also adds six BNC connectors and one 50-pin connector to the rear panel. These connectors are not prewired. Instead, prepared jumpers, coaxial cables, and interconnection jack barriers are included in a kit. This gives a system designer as much flexibility as possible.
Stacking and Rackmounting
TM 503's with their cabinets and feet in place may be stacked on top of each other. The feet provide clearance for the lower unit's handle and at the same time give adequate spacing for the necessary ventilation.
Option 7. The following described bus wires and keys are added to the connector boards of the above named TM 500-Series Power Modules to provide rear interface connections between the DC 502 Option 7, the TR 502, and the SW 503.
BUS WIRES. Six-conductor ribbon cable (Tektronix Part No. 175-0829-00) is used to make bus runs between the following points: B14 on J10, J20, and J30 B15 on J10, J20, and J30 B16 on J10, J20, and J30 B17 on J10, J20, and J30 B18 on J10, J20, and J30 A18 on J10, J20, and J30
The TM 503 is designed to be half-rack width. Field conversion kits with slide-out tracks are available to mount one or two TM 503's in a standard 19-inch rack. Vertical space needed is 5 1/4 inches,
For the necessary hardware and instructions to mount two TM 503's side-by-side with slide-out assemblies, order Tektronix Part Number 040-0616-02.
To mount a single TM 503 with a half-rack assembly and slide-out tracks, order Tektronix Part Number 0400617-02.
To convert from a rackmount to a bench configuration for a single TM 503, order Tektronix Part Number 0400618-01.
BARRIER KEYS. Plastic barrier keys (Tektronix Part No. 214-1593-02) are inserted between pins 21 and 22 on J10 between pins 23 and 24 on J20 and between pins 17 and 18 on J30.
INSTALLATION AND PRE-TURN ON PROCEDURE
Check the rear panel markings. If the factory settings are compatible with the available line voltage and frequency, insert the desired plug-ins and use the bail to raise the front of the instrument. If a change is needed, refer a qualified service person to the procedure in the Maintenance section of this manual,
Once the above bus connections are made and barrier keys inserted, the three connectors so changed the system dedicated and the three slots should only be used for system-dedicated plug-ins.
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TM 9-6625-474-14&P-1 SECTION 3
MAINTENANCE
GENERAL
Introduction
This section of the manual is meant to support the entire TM 500 Series family of modules with a general coverage of the most commonl y-needed service information pertinent to preventive maintenance, troubleshooting, ordering parts, and replacing components and sub-assemblies. dirt can be removed with a soft brush, cotton-tipped swab, or a cloth dampened in a solution of water and mild detergent.
Preventive Maintenance
Preventive maintenance steps performed on a regular basis will enhance the reliability of the instrumentation systems. However, periodic checks of the semiconductors in the absence of a malfunction are not recommended as preventive maintenance measures. See the semiconductor checking information under Troubleshooting Techniques which follow. A convenient time to perform preventive maintenance is just before instrument calibration.
Cabinet Removal
Dangerous potentials exist at several points throughout the system. When the system must be operated with the cabinet removed, do not touch exposed connections or components. Some transistors have voltage present on their cases. Disconnect power before cleaning the system or replacing parts.
Calibration
To ensure accurate signal generation and measurement, the performance of individual units comprising the system should be checked periodically. Refer to the Instruction Manual for each unit for complete calibration and verification procedures.
Five screws secure the cabinet to the TM 503 frame. Remove them and lift the cabinet straight up. Do not operate the system with the cabinet removed any longer than necessary for troubleshooting and calibration. Reinstall the cabinet to protect the interior from dust and to remove personnel shock hazards.
TROUBLESHOOTING AIDS
Introduction
The following is provided to augment information contained elsewhere in this and other TM 500 series family manuals when troubleshooting becomes necessary.
Cleaning
Avoid using chemical cleaning agents which might damage plastic parts. Avoid chemicals containing benzene, toluene, xylene, acetone, or similar solvents.
Circuit Description
Each manual has a section devoted to explaining circuit operating theory. Used with the schematics, this can be a powerful analytic tool.
Exterior. Loose dust may be removed with a soft cloth or a dry brush. Water and a mild detergent may be used. However, abrasive cleaners should not be used. Interior. Cleaning the interior of a unit should precede calibration since the cleaning processes could alter the settings of calibration adjustments. Use Iow-velocity compressed air to blow off accumulated dust. Hardened
Diagrams
Block diagrams and detailed circuit schematics are located on foldout pages in the service section of most of the TM 500 Series family manuals. The schematic diagrams show the component values and assigned circuit reference numbers of each part necessary to the circuit design. Usually the first page of the service section defines the circuit symbols and reference designators
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TM 9-6625-474-14&P-1
used in that particular instrument. Major circuits are usually identifiable by a series of component numbers. Important waveforms and voltages may be shown within the diagrams or on adjoining aprons. Those portions of the circuits located on circuit boards are enclosed with a grey tint outline.
Control Settings
Incorrect control settings can indicate a trouble that does not exist. If there is any question about the correct function or operation of any control, see the Operating Instructions section of the manual for the instrument involved.
Cam Switch Charts
Cam switches shown on the diagrams are coded on charts to located the cam number of the switch contact in the complete switch assembly, counting from the front, or knob end, toward the rear of the switch. The charts also indicate with a solid dot when each contact is closed.
System and Associated Equipment
Before proceeding with troubleshooting the TM 500 Series system, check that the instruments in the system are operating correctly. Check for proper interconnection between the power module and the plug-in modules. Check the line voltage at the power source. Check that the signal is properly connected and that the interconnecting cables and signal source are not defective.
Circuit Board Illustrations
Line illustrations showing component locations keyed with a grid scheme for each circuit board are usually placed on the back of a foldout page and sequenced as close as possible to an associated schematic. The GRID LOC columns, located near the Parts Location Grid, keys each component to easy location on the board. The associated plug-in modules can be checked for proper operation quickly by substituting other like units known to be operating properly. If the trouble persists after substitution, then the power module is probably at fault. Moving a properly operating plug-in from compartment to compartment will help determine if one or more compartments have a problem.
Component and Wiring Color Codes
Colored stripes or dots on electrical components signify electrical values, tolerances, etc., according to EIA standards. Components not color-coded usually have information printed on the body. The wiring coding follows the same EIA standards with the exception of the ac power cord of the Power Modules. It is coded like this: Power Cord Conductor Identification
Visual Check
Inspect the portion of the system in which the trouble is suspected. Many troubles can be located by visual clues such as unsoldered connections, broken wires, damaged circuit board, damaged components, etc.
Conductor
Ungrounded (Line) Grounded (Neutral) Grounding (Earthing)
Color
Brown Blue Green-Yellow
Alternate Color
Black White Green-Yellow
Instrument Calibration
Check the calibration of the suspected plug-in module or the affected circuit if the trouble is obviously in a certain circuit. The trouble may only be a result of misadjustment or may be corrected by re-calibration. Complete calibration instructions are given in the manual for each instrument in the system.
Testing Equipment
Generally, a wide-band oscilloscope, a probe, and a multimeter are all that is needed to perform basic waveform and voltage checks for diagnostic purposes. The calibration procedures in the manual for each plug-in module list specific test equipment and the features necessary to adequately check out that particular module.
Circuit Isolation
Note the trouble symptoms. These often identify the circuit in which the trouble is located. When trouble symptoms appear in more than one circuit, check the affected circuits by making waveform and voltage measurements.
TROUBLESHOOTING TECHNIQUES
Introduction
This troubleshooting procedure is arranged i n an order which checks the simple trouble possibilities before proceeding to extensive troubleshooting.
Incorrect operation of all circuits often means trouble in the power supplies. Using a multimeter, check first for correct voltages of the individual regulated supplies according to the plug-in module schematics and calibration procedures. Then check the unregulated supplies of the power modules. Defective components elsewhere in the instruments can appear as power supply problems. In these instances, suspected circuits should be dis-
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TM 9-6625-474-14&P-1
connected from apparently bad power supplies one at a time to narrow the search. With an ohmmeter scale having an internal source of between 800 mV, and 3 V, the resistance should be very high in one direction and very low when the leads are reversed.
Voltages and Waveforms
Often defective components can be located by using waveform and voltage indications when they appear on the schematic or in the calibration procedures. Such waveforms and voltage labels are typical indications and will vary between instruments. To obtain operating conditions similar to those used to take these readings, refer to the first diagram in the service sections. Resistors. Check the resistors with an ohmmeter. Resistor tolerances are given in the Electrical Parts List in every manual. Resistors do not normally need to be replaced unless the measured value varies widely from the specified value.
Component Checking
If a component cannot be disconnected from its circuit, then the effects of the associated circuitry must be considered when evaluating the measurement. Except for soldered-in transistors and integrated circuits, most components can be lifted at one end from the circuit board.
Capacitors. A leaky or shorted capacitor can be detected by checking resistance with an ohmmeter on the highest scale. Use an ohmmeter that will not exceed the voltage rating of the capacitor. The resistance reading should be high after initial charge of the capacitor. An open capacitor can best be detected with a capacity meter, or by checking whether it passes at-signals.
Transistors and IC's. Turn the power switch off before removing or replacing any semiconductor.
PARTS ORDERING AND REPLACING
Ordering
Obtaining Replacement Parts. Most electrical and mechanical-parts can be obtained through your local Tektronix field office or representative. However, you should be able to obtain many of the standard electronic components from a local commercial source i n your area. Before you purchase or order a part from a source other than Tektronix Inc., please check the electrical parts list for the proper value, rating, tolerance and description.
A good check of transistor operation is actual performance under operating conditions. A transistor can most effectively be checked by substituting a new component for it (or one which has been checked previously). However, be sure that circuit conditions are not such that a replacement transistor might also be damaged. If substitute transistors are not available, use a dynamic tester. Static-type testers are not recommended, since they do not check operation under simulated operating conditions. A suction-type desoldering tool must be used to remove soldered-in transistors; see component replacement procedure for details.
Integrated circuits can be checked with a voltmeter, test oscilloscope, or by direct substitution. A good understanding of the circuit description is essential to troubleshooting circuits using IC's Operating waveforms, logic levels, and other operating information for the IC's are given in the circuit description information of the appropriate manual. Use care when checking voltages and waveforms around the IC's so that adjacent leads are not shorted together. A convenient means of clipping a test probe to the 14- and 16-pin in-line IC's is with an integrated circuit test clip. This device also doubles as an extraction tool.
Special Parts. Some parts are manufactured or selected by Tektronix, Inc. to satisfy particular requirements, or are manufactured for Tektronix, Inc., to our specifications. Most of the mechanical parts used in this system have been manufactured by Tektronix, Inc. Order all special parts directly from the local Tektronix Field Office or representative. Ordering Procedure. When ordering replacement parts from Tektronix, Inc., please include the following minimum information: 1. Instrument Type (PS 501, SG 502, DC 501, etc.)
2. Instrument Serial Number (For example, B010251) Diodes. Do not use an ohmmeter that has a high internal current. High currents may damage the diode.
3. A description of the part (if electrical include the circuit number)
A diode may be checked for an open or shorted condition by measuring the resistance between terminals.
4. Tektronix part number
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TM 9-6625-474-14&P-1
Please do not return any instruments or parts before receiving directions from Tektronix, Inc. ment system. When removing soldered-in transistors, use a suction-type resoldering tool to remove the solder from the holes in the circuit board.
A listing of Tektronix Field Offices, Service Center and Representatives can be found in the Tektronix Product Catalog and Supplements.
Static-Sensitive Components
Replacing
The exploded view drawings with the Mechanical Parts List, located to the rear of most manuals, may be especially helpful when disassembling or reassembling individual components or sub-assemblies.
Static discharge can damage any semiconductor component in this instrument, This instrument contains electrical components that are susceptible to damage from static discharge. See Table 3-1 for relative susceptibility of various classes of semiconductors. Static voltages of 1 kV to 30 kV are common in unprotected environments. Observe the following precautions to avoid damage: 1. Minimize handling of static-sensitive components.
.
Circuit Boards. If a circuit board is damaged beyond repair, either the entire assembly including all soldered-on components, or the board only, can be replaced.
To remove or replace a board, proceed as follows:
1. Disconnect all leads connected to the board (both soldered lead connections and solderless pin connections).
2. Transport and store static-sensitive components or assemblies in their original containers, on a metal rail, or on conductive foam. Label any package that contains static-sensitive assemblies or components.
2. Remove ail screws holding the board to the chassis or other mounting surface. Some boards may be held fast by plastic mounting clips around the board edges. For these, push the mounting clips away from the circuit board edges to free the board. Also, remove any knobs, etc., that would prevent the board from being lifted out of the instrument.
3. Discharge the static voltage from your body by wearing a wrist strap while handling these components. Servicing static-sensitive assemblies or components should be performed only at a static-free work station by qualified service personnel.
4. Nothing capable of generating or holding a static charge should be allowed on the work station surface.
3. Lift the circuit board out of the unit. Do not force or bend the board. 5. Keep the component leads shorted together whenever possible.
4. To replace the board, reverse the order of removal. Use care when replacing pin connectors. If forced into place incorrectly positioned, the pin connectors may be damaged.
6. Pickup components by the body, never by the leads.
Transistors and IC's. Transistors and IC's should not
be replaced unless they are actually defective. If removed from their sockets during routine maintenance, return them to their original sockets. Unnecessary replacement or switching of semiconductor devices may affect the calibration of the instruments. When a transistor is replaced, check the operation of the part of the instrument that may be affected.
7. Do not slide the components over any surface.
8. Avoid handling components in areas that have a floor or work surface covering capable of generating a static charge.
9. Use a soldering iron that is connected to earth ground. 10, Use only special antistatic suction type or wick type resoldering tools.
Replacement semiconductors should be of the original type or a direct replacement. Figure 3-1 shows the lead configurations of the semiconductors used in this instru-
3-4
TM 9-6625-474-14&P-1
Fig.3-1.
3-5
TM 9-6625-474-14&P-1
Test Equipment Before using any test equipment to make measurements on static-sensitive components or assemblies, be certain that any voltage or current supplied by the test equipment does not exceed the limits of the component to be tested. Cam Switches. Repair of cam-type switches should be undertaken only by experienced maintenance personnel. Switch alignment and spring tension of the contacts must be carefully maintained for proper operation of the switch. For assistance, contact your local Tektronix Field Office or representative.
NOTE A cam-type switch repair kit including necessary tools, instructions, and replacement contacts is available from Tektronix, Inc. Order Tektronix Part No. 040-0541-00.
The cam-type switches consist of rotating cam drums which are turned by front-panel knobs, and sets of springIeaf contacts mounted on adjacent circuit boards. The contacts are actuated by lobes on the cams. These switches can be dissembled for inspection, cleaning, repair, or replacement as follows: 1. Remove the screws which hold the metal cover on the switch, and lift the cover off the switch. The switch is now open for inspection or cleaning.
2. To completely remove a switch from the circuit board, first remove any knobs or shaft extensions. Loosen the coupling at the potentionmeter at the rear of the switch, and pull the long shaft out of the switch assembly.
3. Remove the screws (from the opposite side of the circuit board) that holds the cam drum to the board,
4. To remove the cam drum from the front support block, remove the retaining ring from the shaft on the front of the switch and slide the cam drum out of the support block. Be careful not to lose the small detent roller. Interconnecting Pins. To replace a pin that is mounted on a circuit board, first disconnect any pin connectors. Then, unsolder the damaged pin and pull it out of the board with a pair of pliers. Be careful not to damage the wiring on the board with too much heat. Ream out the hole in the circuit board with a 0.031-inch drill. Remove the ferrule from the new interconnecting pin and press the new pin into the hole in the circuit board. Position the pin in the same manner as the old pin and solder it in. If the old pin was bent at an angle to mate with a connector, bend the new pin to match the associated pins.
5. To replace defective switch contacts, follow the instructions given in the switch repair kit.
6. To re-install the switch assembly, reverse the above procedure.
Pushbutton Switches. The pushbutton switches are not repairable and should be replaced as a unit if defective. Use a suction-type resoldering tool to remove solder from the circuit board when removing these switches.
NOTE A pin replacement kit including necessary tools, instructions, and replacement pins is available from Tektronix, Inc. Order Tektronix Part No. 040-0542Incandescent Bulbs. Most of these Iight bulbs are mounted on the sub-panel using plastic sleeve stand-offs. Unsolder the lead wires and pull the bulb out of the sleeve from the rear of the sub-panel.
00.
3-6
TM 9-6625-474-14&P-1
Light-Emitting Diodes. LED's used as indicators are mounted on the sub-panels with plastic sleeve sockets similar to the incandescent bulb mountings or they are soldered directly to a sub-assembly and so mounted that they protrude through holes in the panel. In these cases, the sub-assembly must be exposed and the anode and cathode lead orientations carefully noted before unsoldering the defective LED. See Fig. 3-2 for LED lead identifying information. assembly. A mating rear panel 50-pin connector and cover are provided for external cabling.
NOTE There are no pin assignments for the rear panel connectors, due to the great variety of possible connections. When high frequency or fast digital signals are involved, plan the wires so as to minimize crosstalk. Make allowance for the possible need to make auxiliary ground connections. The 50-pin rear panel connector may be easier to connect if it is removed from the rear panel and remounted after connections are made. Remove the top rear cabinet piece for ease of access. If more than 50 pins are needed, an AMP HD-22 series connector with 104 pins may be mounted in the same cut out. It is suggested that these parts be obtained directly from AMP Inc., Harrisburg, PA or their distributors. For further application information, contact Tektronix' TM 500 Marketing Group, Beaverton, OR.
Power Transformer. Replace the transformer only with a Tektronix direct replacement transformer. Refer to the exploded view drawing at the rear of the Power Module manuals for disassembly of the rear panel to expose the power transformer. Refer to the schematic diagram colorcoding information for correct wiring. After replacement check out the power supply voltages before installing a plug-in module.
Option 2 This factory installed option adds 25-mil square pin connectors to the rear of the interconnecting jacks at all pin locations from pins 14A and B. This will keep the interface flexible by making it easy and fast to change customized wiring using prepared wires wit h square pin receptacles. It also protects the circuit board from damage by repeating soldering and unsoldering of jumper wires. This option also adds six bnc connectors and one 50-pin connector to the rear panel. These connectors are not prewired in order to give a system designer as much flexibility as possible. Instead, prepared jumpers, coaxial cables and interconnection jack barriers are included in the TM 504. System Design Directions.
3. Pin assignments for individual plug-ins will be found in the appropriate instruction manual.
4. Instaii an interconnection jack barrier at the appropriate location on the interconnection jack. Refer back to operating instructions for keying assignment for famiiy functions.
1. Plan the plug-in location based on the front-panel controls and operator convenience as well as interface connections.
2. Plan the wiring between interconnecting jacks and starting
5. Select and install the wires (hook-up or coax) following the guidelines in the Wire Use part of these instructions. 6. Wires or cables which may be at large potential differences should be dressed or bundled so as to avoid contact. Keep all interface wiring away from the TM 506 primary line wiring.
to the rear panel connectors carefullv before
3-7
TM 9-6625-474-14&P-1
7. There is an empty cut-out which will mount the standard IEC digital interface connector. The connector is not supplied with this option.
INSTALLATION PROCEDURE
Due to regional variations in the power source line voltage the TM 503 has selectable transformer primary taps. The taps are located on the interface board and are implemented by using the appropriate selector blocks. See Figs. 3-3, 3-4, and 3-5.
Wire Use.
1. Hook up wire with square-pin receptacle on both ends. These may be used for Iow frequency or dc circuits where impedance levels and crossstalk are not a problem. The wire is supplied in four lengths for connection between compartments (adjacent or nonadjacent) or between a compartment and the rear panel. For connection to the rear panel, cut to length then tin and solder the end going to the rear panel.
2. Coaxial wire with square pin receptacles on both ends. These are used for connections which require shielding or which must maintain a 50 !2 characteristic impedance. The outer conductor should be connected to either chassis ground or circuit ground. Plug-in lines which require coax leads usually have a specified ground pin assignment. If necessary, establish auxiliary ground connections at the appropriate wire ends. The coaxial wire is supplied in four lengths for connection between compartments (adjacent or non-adjacent) or between a compartment and the rear panel. For connection to the rear panel, cut to length then tin and solder the end going to the rear panel.
Fig.3-3.
Packaging Information
A list of standard accessories (and part numbers) is located in the Replaceable Mechanical Parts list. If the Tektronix instrument is to be shipped to a Tektronix Service Center for service or repair, attach a tag showing owner (with address) and the name of an individual at your firm that can be contacted. Include the complete instrument serial number and a description of the service required.
Save and re-use the package in which your instrument was shipped. If the original packaging is unfit for use or not available, repackage the instrument as follows: Surround the instrument with polyethylene sheeting to protect the finish of the instrument. Obtain a carton of corrugated cardboard of the correct carton strength and having inside dimensions of no less than 6 inches more than the instrument dimensions. Cushion the instrument by tightly packing 3 inches of dunnage or urethane foam between carton and instrument on all sides. Seal the carton with shipping tape or an industrial stapler.
Fig.3-4.
The carton test strength for this instrument is 275 pounds per square inch.
3-8
TM 9-6625-474-14&P-1
To determine how the TM 503 is set and if a change is necessary, the following procedure should be used: 1. Determine what the actual line voltage of the power source is and note.
2. Remove the five hold-down screws on the top of the dust cover cabinet and lift off.
Fig.3-5.
3. Locate and determine the position of the line selector block.
4. Using the above noted line voltage and Table 3-2, determine if a change is necessary.
5. if a change is necessary place the selector block on the appropriate taps. If no change is needed go on to the next step.
Table 3-2 shows which position the selector block should be in for specific line voltages. The brown selector block should be used for nominal line voltages of 120 V, and the red selector block for 220 V nominal line voltages. For example, if the power source is 120 V nominal and found to be exactly 115 V then the brown selector should be used on the high (H) primary taps.
6. Replace the cabinet and hold-down screws.
7, After completing change record new setting on back panel (see Fig. 3-6).
Fig.3-6.
Table 3-2
3-9/(3-10 blank)
TM 9-6625-474-14&P-1 SECTION 4
OPTIONS
Option 2. Information about this option may be found in the following sections: Section 2 - Operating Instructions Section 3 - Maintenance Section 7- Replaceable Mechanical Parts
Option 7. Information about this option may be found in Section 2 - Operating Instructions.
4-1/(4-2 blank)
TM 9-6625-474-14&P-1 SECTION 5
REPLACEABLE ELECTRICAL PARTS
PARTS ORDERING INFORMATION
Replacement parts are available from or through your local Tektronix, Inc Field Office or representative. Changes to Tektronix instruments are sometimes made to accommodate Improved components as they become available, and to give you the benefit of the latest circuit improvements developed in our engineering department. It is therefore important, when ordering parts, to include the following information in your order: Part number, instrument type or number, serial number, and modification number if applicable. If a part you have ordered has been replaced with a new or improved part, your local Tektronix, Inc. Field Office or representative will contact you concerning any change in part number. Change information, if any, is located at the rear of this manual,
SPECIAL NOTES AND SYMBOLS X000 00X
Part first added at this serial number Part removed after this serial number
ITEM NAME In the Parts List, an Item Name is separated from the description by a colon (:). Because of space limitations, an Item Name may sometimes appear as incomplete, For further Item Name identification, the U.S. Federal Cataloging Handbook H6-1 can be utilized where possible.
ABBREVIATIONS
ACTR ASSY CAP CER CKT COMP CONN ELCTLT ELEC INCAND LED NONWIR ACTUATOR ASSEMBLY CAPACITOR CERAMIC CIRCUIT COMPOSITION CONNECTOR ELECTROLYTIC ELECTRICAL INCANDESCENT LIGHT EMITTING DIODE NON WIREWOUND PLSTC QTZ RECP RES RF SEL SEMICOND SENS VAR WW XFMR XTAL PLASTIC QUARTZ RECEPTACLE RESISTOR RADIO FREQUENCY SELECTED SEMICONDUCTOR SENSITIVE VARIABLE WIREWOUND TRANSFORMER CRYSTAL
5-1
TM 9-6625-474-14&P-1
CROSS INDEXMFR. CODE NUMBER TO MANUFACTURER
Mfr. Code
01121
Manufacturer
ALLEN-BRADLEY COMPANY GENERAL ELECTRIC COMPANY, SEMI-CONDUCTOR PRODUCTS DEPARTMENT MOTOROLA, INC., SEMICONDUCTOR PROD. DIV. SEMTECH CORP. SPRAGUE ELECTRIC CO. BUSSMAN MFG., DIVISION OF MCGRAWEDISON CO. ERIE TECHNOLOGICAL PRODUCTS, INC. TEXAS INSTRUMENTS, INC., METALLURGICAL MATERIALS DIV. TEKTRONIX, INC. MALLORY CAPACITOR CO., DIV. OF P. R. MALLORY AND CO. , INC. RADIO MATERIALS COMPANY, DIV. OF P.R. MALLORY AND COMPANY, INC. DALE ELECTRONICS, INC. HONEYWELL, INC., MICRO SWITCH DIV. CONTINENTAL CONNECTOR CORP.
Address
1201 2ND STREET SOUTH
City, State, Zip
MILWAUKEE, WI 53204
03508 04713 14099 56289 71400 72982 73803
ELECTRONICS PARK SYRACUSE, NY 13201 5005 E MCDOWELL RD,PO BOX 20923 PHOENIX. AZ 85036 652 MITCHELL RD. NEWBURY -PARK, CA 91320 87 MARSHALL ST. NORTH ADAMS, MA 01247 2536 W. UNIVERSITY ST. 644 W. 12TH ST. 34 FOREST STREET P. O. BOX 500 3029 E. WASHINGTON STREET P. O. BOX 372 4242 W BRYN MAWR P. O. BOX 609 CHICAGO & SPRING STS. 34-63 56TH ST. ST. LOUIS, MO 63107 ERIE, PA 16512 ATTLEBORO, MA 02703 BEAVERTON, OR 97077 INDIANAPOLIS, IN 46206 CHICAGO, IL 60646 COLUMBUS, NE 68601 FREEPORT, IL 61032 WOODSIDE, NY 11377
80009
90201 91418 91637 91929 95238
5-2
TM9-6625-474-14&P-1 CKT NO. A1 A1 C2 C10 C12 C14 C20 C22 C30 C32 C35 C35 C35 C35 C40 C42 C44 CR10 CR30 CR30 CR32 CR32 F2 F2 J10 J20 J30 Q10 Q12 Q20 Q22 Q30 Q32 R2 R20 R22 R30 R35 S2 S3 S4 T1 T1 TEKTRONIX PART NO. 670-2024-00 670-3405-00 283-0022-00 283-0004-00 283-0004-00 283-0004-00 290-0520-00 290-0520-00 283-0002-00 283-0002-00 290-0321-00 290-0508-00 290-0321-00 290-0508-00 283-0004-00 283-0004-00 283-0004-00 152-0488-00 152-0198-00 152-0198-02 152-0198-00 152-0298-01 159-0003-00 159-0018-00 131-1078-00 131-1078-00 131-1078-00 151-0373-00 151-0349-00 151-0373-00 151-0349-00 151-0373-00 151-0349-00 308-0704-00 301-0202-00 301-0202-00 302-0102-00 315-0511-00 260-1222-00 260-0551-00 260-0551-00 120-0792-00 120-0793-00 B010100 B040000 B039999 B010100 B060000 B010100 B060000 B059999 B059999 SERIAL/MODEL NO. EFF DSCONT MFR NAME AND DESCRIPTION CKT BOARD ASSY:INTERFACE (STANDARD AND OPTION 7 ONLY) CKT BOARD ASSY:INTERFACE (OPTION 2 ONLY) CAP.,FXD,CER DI:0.02UF,1400VDCAC CAP.,FXD,CER DI:0.02UF,+80-20%,150V CAP.,FXD,CER DI:0.02UF,+80-20%,150V CAP.,FXD,CER DI:0.02UF,+80-20%,150V CAP,FXD,ELECTLT:4500UF,+100-0%,40V CAP.,FXD,ELECTLT:4500UF,+100-0%,40V CAP.,FXD,CER DI:0.01UF,+80-20%,500V CAP.,FXD,CER DI:0.01UF,+80-20%,500V CAP.,FXD,ELECTLT:11000UF,+100-10%,15V (STANDARD AND OPTION 7 ONLY) CAP.,FXD,ELCTLT:18,000UF,+100-10%,15V (STANDARD AND OPTION 7 ONLY) CAP.,FXD,ELCTLT:11000UF,+100-10%,15V (OPTION 2 ONLY) CAP.,FXD,ELCTLT:18,000UF,+100-10%,15V (OPTION 2 ONLY) CAP.,FXD,CER DI:0.02UF,+80-20%,150V CAP.,FXD,CER DI:0.02UF,+80-20%,150V CAP.,FXD,CER DI:0.02UF,+80-20%,150V SEMICOND SEMICOND SEMICOND SEMICOND SEMICOND DEVICE:SILICON,200V,1500MA DEVICE:SILICON,200V,3A DEVICE:SILICON,200V,3A DEVICE:SILICON,200V,3A DEVICE:SILICON,200V,3A CODE 80009 80009 91418 72982 72982 72982 56289 56289 72982 72982 90201 56289 90201 56289 72982 72982 72982 04713 03508 14099 03508 14099 71400 71400 95238 95238 95238 80009 04713 80009 04713 80009 04713 91637 01121 01121 01121 01121 91929 73803 73803 80009 80009 MFR PART NUMBER 670-2024-00 670-3405-00 AU203-Z142-1R0 855-558Z5V0203Z 855-558Z5V0203Z 855-558Z5V0203Z 68D10474 68D10474 811-546E103Z 811-546E103Z 20-24012 68D10444 20-24012 68D10444 855-558Z5V0203Z 855-558Z5V0203Z 855-558Z5V0203Z 3N55 FAMILY 1N5624 3SM2 1N5624 3SM2 MDX 1 6/10 MDL 8/10 600-1156Y256DF30 600-1156Y256DF30 600-1156Y256DF30 151-0373-00 SJE924 151-0373-00 SJE924 151-0373-00 SJE924 CW5-8R800J EB2025 EB2025 EB1021 CB5115 2DM301 20700L63-327 20700L63-327 120-0792-00 120-0793-00
B010100 B113670 B010100 B113720
B113569
B113719
FUSE,CARTRIDGE:3AG,1.6A,250V,SLOW-BLOW (FOR 120 VOLT OPERATION) FUSE,CARTRIDGE:3AG,0.8A,250V,SLOW-BLOW (FOR 220 VOLT OPERATION) CONNECTOR,RCPT,:28/56 CONTACT CONNECTOR,RCPT,:28/56 CONTACT CONNECTOR,RCPT,:28/56 CONTACT TRANSISTOR:SILICON,PNP TRANSISTOR:SILICON,NPN,SEL FROM MJE2801 TRANSISTOR:SILICON,PNP TRANSISTOR:SILICON,NPN,SEL FROM MJE2801 TRANSISTOR:SILICON,PNP TRANSISTOR:SILICON,NPN,SEL FROM MJE2801 RES.,FXD,WW:8.8 OHM,5%,5W RES.,FXD,CMPSN:2K OHM,5%,0.50W RES.,FXD,CMPSN:2K OHM,5%,0.50W RES.,FXD,CMPSN:1K OHM,10%,0.50W RES.,FXD,CMPSN:510 OHM,5%,0.25W SWITCH,PUSH-PULL:10A,250VAC SW,THERMOSTATIC:NC,10A,240VAC SW,THERMOSTATIC:NC,10A,240VAC XFMR,PWR,STPDN: XFMR,PWR,STPDN:
5-3/(5-4 BLANK)
SECTION 6
TM 9-6625-474-14&P-1
DIAGRAMS AND CIRCUIT BOARD ILLUSTRATIONS
Symbols
Graphic symbols and class designation letters are based on ANSI Standard Y32.2-1 975. Logic symbology is based on ANSI Y32.14-1973 in terms of positive logic. Logic symbols depict the logic function performed and may differ from the manufacturer's data. The overline on a signal name indicates that the signal performs its intended function when it is in the low state. Y14,15, 1966 Drafting Practices. Y14.2, 1973 Line Conventions and Lettering. Y1O.5, 1968 Letter Symbols for Quantities Used in Electrical Science and Electrical Engineering. American National Standard Institute 1430 Broadway New York, New York 10018
Component Values
Electrical components shown on the diagrams are in the following units unless noted otherwise:
,
Abbreviations are based on ANSI Y1 .1-1972. Other ANSI standards that are used in the preparation of diagrams by Tektronix, Inc. are:
a
Capacitors = Values one or greater are in picofarads (pF). Values less than one are in microfarads (pF). Resistors = Ohms (~).
-- The information and special symbols below may appear in this manual. --
Assembly Numbers and Grid Coordinates
Each assembly in the instrument is assigned an assembly number (e. g., A20). The assembly number appears on the circuit board outline on the diagram, in the title for the circuit board component location illustration, and in the lookup table for the schematic diagram and corresponding component locator illustration. The Replaceable Electrical Parts list is arranged by assemblies in numerical sequence; the components are listed by number *(see following illustration for component constructing a component number). The schematic diagram and circuit board component location illustration have grids. A lookup table with the grid coordinates is provided for ease of locating the component. Only the components illustrated on the facing diagram are listed in the lookup table. When more than one schematic diagram isusedto illustrate thecircuitryon a circuit board, the circuit board illustration may only appear opposite the first diagram on which it was illustrated; the lookup table will list the diagram number of other diagrams that the circuitry of the circuit board appears on.
A
Function Block Title Internal Screwdriver Adjustment Cam Swttch Closure Chart (Dot indicates switch closure) Etched Circuit Board Outlined in Black Refer to Waveform Function Block Outline IC type Tast Voltage Heat Sink Board Name P/OPart of circuit board Awembly Number Tektronix Part No. _ _.,, for circuit boards
. P/O ~ .,0 AS
B
c
D
Modified Component--See Parts List (Depicted In grey, or with grey outline) Strap or Link
Plug to E C. Board
+
~;;pgyesmsland
Indicators coa~al connectors female Plug Index; s!gnifies p!n No. 1 External Screwdriver Adl. Shielding Selected value, see Parts List and Maintenance SectIon for SelectIon Crlterta
TIMING BOARO
,. .-
670 XX XX-XX q
R330
~.
Decoupled or F!ltered Voltage
CMPOMM1 NUMBER CYAUPIE
SYNC
GENERATOR * ~. -.
o
5 *
Refer to Diagram Number
Schematic Name and Number
6-1/(6-2 blank)
TM 9-6625-474-14&P-1
6-3/ 6-4 blank
TM 9-6625-474-14&P-1
6-5/6-6 blank
TM 9-6625-474-14&P-1
6-7/ 6-8 blank
TM 9-6625-474-14&P-1
6-9
TM 9-6625-474-14&P-1
6-11
SECTION 7
TM 9-6625-474-14&P-1
REPLACEABLE MECHANICAL PARTS
PARTS ORDERING INFORMATION
Replacement parts are available from or through your local Tektronix, Inc. Field Office or representative. Changes to Tektronix instruments are sometimes made to accommodate improved components as they become available, and to give you the benefit of the latest circuit improvements developed in our engineering department. It is therefore important, when ordering parts, to include the following information in your order: Part number, instrument type or number, serial number, and modification number if applicable. If a part you have ordered has been replaced with a new or improved part, your local Tektronix, Inc. Field Office or representative will contact you concerning any change in part number. Change information, if any, is located at the rear of this manual.
INDENTATION SYSTEM
This mechanical parts list is indented to indicate item relationships. Following is an example of the indentation system used in the description column, 1 2 3 4 5 Name & Description
Assembly and/or Component Attaching parts for Assembly and/or Component - - - * - - Detail Part of Assembly and/or Component Attaching parts for Detal/ Part /---*--Parts of Detail Part Attaching parts for Parts of Detal Part - - - * - - -
SPECIAL NOTES AND SYMBOLS X000 Part first added at this serial number Part removed after this serial number 00X FIGURE AND INDEX NUMBERS
Items in this section are referenced by figure and index numbers to the illustrations.
Attaching Parts always appear in the same indentation as the item it mounts, while the detail parts are indented to the right. Indented items are part of, and included with, the next higher indentation. The separation symbol --- ` --- indicates the end of attaching parts. Attaching parts must be purchased separately, unless otherwise specified.
ITEM NAME
In the Parts List, an Item Name is separated from the description by a colon (:). Because of space limitations, an Item Name may sometimes appear as incomplete. For further Item Name identification, the U.S. Federal Cataloging Handbook H6-1 can be utilized where possible.
ABBREVIATIONS
ACTR ADPTR ALIGN AL ASSEM ASSY ATTEN AWG BD BRKT BRS BRZ BSHG CAB CAP CER CHAS CKT COMP CONN COV CPLG CRT DEG DWR INCH NUMBER SIZE ACTUATOR ADAPTER ALIGNMENT ALUMINUM ASSEMBLED ASSEMBLY ATTENUATOR AMERICAN WIRE GAGE BOARD BRACKET BRASS BRONZE BUSHING CABINET CAPACITOR CERAMIC CHASSIS CIRCUIT COMPOSITION CONNECTOR COVER COUPLING CATHODE RAY TUBE DEGREE DRAWER ELCTRN ELEC ELCTLT ELEM EPL EQPT EXT FIL FLEX FLH FLTR FR FSTNR FT FXD GSKT HDL HEX HEX HD HEX SOC HLCPS HLEXT HV IC ID IDENT IMPLR ELECTRON ELECTRICAL ELECTROLYTIC ELEMENT ELECTRICAL PARTS LIST EQUIPMENT EXTERNAL FILLISTER HEAD FLEXIBLE FLAT HEAD FILTER FRAME or FRONT FASTENER FOOT FIXED GASKET HANDLE HEXAGON HEXAGONAL HEAD HEXAGONAL SOCKET HELICAL COMPRESSION HELICAL EXTENSION HIGH VOLTAGE INTEGRATED CIRCUIT INSIDE DIAMETER IDENTIFICATION IMPELLER IN INCAND INSUL INTL LPHLDR MACH MECH MTG NIP NON WIRE OBD OD OVH PH BRZ PL PLSTC PN PNH PWR RCPT RES RGD RLF RTNR SCH SCOPE SCR INCH INCANDESCENT INSULATOR INTERNAL LAMPHOLDER MACHINE MECHANICAL MOUNTING NIPPLE NOT WIRE WOUND ORDER BY DESCRIPTION OUTSIDE DIAMETER OVAL HEAD PHOSPHOR BRONZE PLAIN or PLATE PLASTIC PART NUMBER PAN HEAD POWER RECEPTACLE RESISTOR RIGID RELIEF RETAINER SOCKET HEAD OSCILLOSCOPE SCREW SE SECT SEMICOND SHLD SHLDR SKT SL SLFLKG SLVG SPR SO SST STL SW T TERM THD THK TNSN TPG TRH V VAR W/ WSHR XFMR XSTR SINGLE END SECTION SEMICONDUCTOR SHIELD SHOULDERED SOCKET SLIDE SELF-LOCKING SLEEVING SPRING SQUARE STAINLESS STEEL STEEL SWITCH TuBE TERMINAL THREAD THICK TENSION TAPPING TRUSS HEAD VOLTAGE VARIABLE WITH WASHER TRANSFORMER TRANSISTOR
7-1
TM 9-6625-474-14&P-1
CROSS INDEXMFR. CODE NUMBER TO MANUFACTURER
Mfr. Code
000BK 04713 07707 12136 12360 13511 16428 22526 45722 53387 !i7771 70485 71468 73743 75915 77250 78189 78471 80009 83385 86445 86928 93907 95238
Manufacturer
STAUFFER SUPPLY MOTOROLA, INC. , SEMICONDUCTOR PROD. DIV. U8M CORP., USM FASTENER DIV. PHILADELPHIA HANDLE COMPANY, INC. ALBANY PRODUCTS CO., DIV. OF PNEUMO DYNAMICS CORPORATION ANPHENOL CARDRE DIV., BUNKER RAMO CORP. BELDEN CORP. BERG ELECTRONICS, INC.
USM CORP., PARKER-KALON FASTENER DIV.
Address
105 SE TAYLOR 5005 E MCDOWELL RD, PO BOX 20923 510 RIVER RD. 1643 HADDON AVENUE 145 WOODWARD AVENUE P. O. BOX 1331 YOUK EXPRESSWAY 3M CENTER 900 SYLVAN AVENUE 571 W. POLK ST. 666 E. DYER RD. 446 MORGAN ST. S00 E. NORTHWEST HWY 5700 W. ROOSEVELT RD. ST. CHARLES ROAD 900 INDUSTRIAL RD. P O BOX 500 2530 CRESCENT DR. 2032 E. WESTMORELAND ST. 701 SONORA AVENUE 600 15TH AVE. 34-63 56TH ST.
City. State, ZiD
PORTLAND, OR 97214 PHOENIX, AZ S5036 SHELTON, CT 06484 CAMDEN, NJ 08103 SOUTH NORWALK, CT 065S6 LOS GATOS, CA 95030
IN 47374 NEW CUMBERLAND, PA 17070
RICHMOND,
CAMPBELLSVILLE,
KY
4271S
MINNESOTA MINING AND MFG. CO., ELECTRO PRODUCTS DIVISION STIMPSON, EDWIN B., CO., INC. ATLANTIC INDIA RUBBER WORKS, INC. ITT CANNON ELECTRIC FISCHER SPECIAL MFG. CO. LITTELFUSE, INC. PHEOLL MANUFACTURING CO., DIVISION OF ALLIED PRODUCTS CORP. ILLINOIS TOOL WORKS, INC. SHAKEPROOF DIVISION TILLEY MFG. CO. TEKTRONIX, INC. CENTRAL SCREW CO. PENN FLBRE AND SPECIALTY CO., INC. SEASTROM MFG. COMPANY, INC. CAMCAR SCREW AND MFG. CO. CONTINENTAL CONNECTOR CORP.
ST. PAUL, MN 55101 BAYPORT, NY 11705 CHICAGO, IL 60607 SANTA ANA, CA 92702 CINCINNATI, OH 45206 DES PLAINES, IL 60016
CHICAGO, IL 60650 ELGIN, IL 60120 SAN CARLOS, CA 94070 BEAVERTON, OR 97077 BROADVIEW, IL 60153 PHILADELPHIA, PA 19134 GLENDALE, CA 91201 ROCKFORD, IL 61101 WOODSIDE, NY 11377
7-2
TM9-6625-474-14&P-1 FIG. & INDEX NO. 1-1 TEKTRONIX PART NO. 390-0285-00 390-0285-01 390-0285-02 211-0622-00 211-0622-00 212-0112-00 367-0171-00 210-0586-00 210-0958-00 211-0012-00 210-0783-00 210-0993-00 348-0187-00 211-0511-00 348-0026-00 348-0027-00 348-0348-00 348-0275-00 390-0274-00 390-0388-00 390-0438-01 211-0105-00 390-0438-00 348-0208-00 348-0073-00 211-0532-00 210-0457-00 348-0207-00 348-0074-00 211-0532-00 210-0457-00 351-0334-00 351-0379-01 213-0254-00 211-0087-01 351-0286-00 351-0286-01 351-0286-02 351-0286-04 351-0286-07 211-0101-00 213-0814-00 211-0038-00 213-0813-00 131-1254-00 210-0617-00 XB080000 XB080000 XB080000 XB080000 XB080000 XB080000 XB080000 XB080000 XB080000 B010100 B030000 B010100 B030000 B010100 B020000 B070000 B090000 B121600 B010100 B121600 B010100 B121600 B029999 B029999 B019999 B069999 B089999 B121599 B121599 B121599 B010100 B010100 B010100 B090000 B090000 B010100 B010100 B010100 B010100 B010100 B080000 B010100 B062279 B080000 B089999 B089999 B089999 SERIAL/MODEL NO. EFF DSCONT B010100 B029999 B030000 B089999 B090000 B010100 B030000 XB060000 B029999 MFR CODE 80009 80009 80009 12360 12360 000BK 12136 83385 78741 83385 07707 86928 80009 83385 80009 80009 83385 80009 80009 80009 80009 83385 80009 80009 80009 83385 83385 80009 80009 83385 83385 80009 80009 45722 83385 80009 80009 80009 80009 80009 83385 93907 83385 93907 80009 57771
QTY 1 1 1 2 4 1 1 2 2 2 2 2 4 4 8 8 4 4 4 4 4 4 1 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 1 1 2 2 3 3
-2 -3 -4 -5 -6 -7
B079999X B079999X B079999X B079999X B079999 B062278 B079999
-8 -9
-10
-11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21
-22 -23 -24 -25
1 2 3 4 5 NAME & DESCRIPTION COVER,PWR SPLY:WRAPAROUND COVER,PWR SPLY:WRAPAROUND COVER,PWR SPLY:WRAPAROUND (ATTACHING PARTS) SCREW,MACHINE:6-32 X 0.188,TRH,SST,POZ SCREW,MACHINE:6-32 X 0.188,TRH,SST,POZ SCREW,MACHINE:8-32 X 0.188,TRH,SST -*COVER INCLUDES: HANDLE,CARRYING (ATTACHING PARTS) NUT,PL,ASSEM WA:4-40 X 0.25,STL CD PL WASHER,FLAT:0.115 ID X 0.469 INCH OD,STL SCREW,MACHINE:4-40 X 0.375,PNH STL CD PL RIVET,BLIND:0.125 OD X 0.357 L,DOMED HEAD WSHR,SHOULDERED:0.143 ID X 0.75 OD,BRS -*FOOT,CABINET:0.780 X 1.650 INCH LONG (ATTACHING PARTS) SCREW,MACHINE:6-32 X 0.500,PNH,STL,CD PL -*HINGE BLOCK,STA:LEFT HINGE BLOCK,STA:RIGHT STAND,ELEC EQPT: FLIPSTAND,CAB.: COVER,PWR SPLY:BOTTOM COVER,PWR SPLY:BOTTOM COVER,PWR SPLY:BOTTOM (ATTACHING PARTS) SCREW,MACHINE:4-40 X 0.188100 DEG,FLH STL -*CABINET BOTTOM ASSY INCLUDES: COVER,PWR SPLY:BOTTOM FOOT,CABINET:LEFT FRONT AND RIGHT REAR HINGE BLOCK,STA:L FR,R REAR, BLACK ACETAL (ATTACHING PARTS) SCREW,MACHINE:6-32 X 0.75 INCH,FILH STL NUT,PL,ASSEM WA:6-32 X 0.312 INCH,STL -*FOOT,CABINET:RIGHT FRONT AND LEFT REAR HINGE BLOCK,STA:R FR,L REAR,BLACK ACETAL (ATTACHING PARTS) SCREW,MACHINE:6-32 X 0.75 INCH,FILH STL NUT,PL,ASSEM WA:6-32 X 0.312 INCH,STL -*GUIDE,PL-IN UNi: GUIDE,PL-IN:UPPER (ATTACHING PARTS) SCREW,TPG,TF:2-32 X 0.250,100 DEG,FLH SCREW,MACHINE:2-56 X 0.188 82 DEG,FLH,STL -*GUIDE,PL-IN UNI: GUIDE,PL-IN UNI: GUIDE,PL-IN UNI: GUIDE,PL-IN UNI:LOWER,BLACK NYLON GUID5,PL-IN UNI:LOWER,NYLON (ATTACHING PARTS) SCREW,MACHINE:4-40 X 0.25 100 DEG,FLH STL SCREW,TPG,TR:4-20,0.25 L,PLASTITE SCREW,MACHINE:4-40 X 0.312,FLH,100 DEG SCREW,TPG,TR:4-20,0.312 L,PLASTITE -*CONTACT,ELEC:GROUNDING,PH BRZ -*(ATTACHING PARTS) EYELET,METALLIC:0.089 OD X 0.125 L,BRASS -*7-3
MFR PART NUMBER 390-0285-00 390-0285-01 390-0285-02 OBD OBD OBD 845-R-372-140-37 211-041800-00 OBD OBD AD 44 ABS OBD 348-0187-00 OBD 348-0026-00 348-0027-00 OBD 348-0275-00 390-0274-00 390-0388-00 30-0438-01 OBD 390-0438-00 348-0208-00 348-0073-00 OBD OBD 348-0207-00 348-0074-00 OBD OBD 351-0334-00 351-0379-01 OBD OBD 351-0286-00 351-0286-01 351-0286-02 351-0286-04 351-0286-07 OBD OBD OBD OBD 131-1254-00 G53-4
TM9-6625-474-14&P-1 FIG. & INDEX NO. 1-26 -27 -28 -29 -30 -31 -32 -33 -34 -35 -36 -37 -38 -39 -40 -41 -42 TEKTRONIX PART NO. 384-1166-00 384-1166-01 211-0101-00 213-0815-00 214-1790-00 131-0608-00 131-1078-00 214-1593-02 344-0154-00 352-0322-00 352-0322-01 211-0534-00 210-0407-00 131-1895-00 131-1896-00 386-1938-00 211-0008-00 210-0586-00 210-0777-00 211-0510-00 220-0546-00 210-0457-00 210-0071-00 342-0136-00 214-1764-00 214-1791-00 211-0008-00 210-0586-00 358-0365-00 161-0033-04 161-0033-05 348-0190-00 348-0191-00 212-0022-00 210-0458-00 210-0205-00 200-0772-02 212-0516-00 212-0515-00 220-0410-00 166-0227-00 210-0812-00 210-0010-00 210-0206-00 333-1597-00 333-1901-00 211-0510-00 210-0457-00 B010100 B040000 XB050000 B074840 XB074840 B010100 B080000 XB080000 XB080000 B039999 B010100 B120990 XB080000 B100000 XB080000 XB080000 B120989 B099999 B010100 B010100 B074840 B074839 B074839 SERIAL/MODEL NO. EFF DSCONT B010100 B029999 B030000 B010100 B121600 B121599 MFR CODE 80009 80009 83385 93907 80009 22526 95238 80009 80009 80009 80009 83385 73743 80009 80009 80009 83385 83385 45722 83385 80009 83385 78189 04713 80009 80009 83385 83385 80009 16428 80009 80009 80009 83385 83385 86928 80009 77250 83385 83385 80009 86445 78189 86928 80009 80009 83385 83385
QTY 1 1 2 2 1 1 1 14 3 3 4 1 1 2 2 1 1 1 4 4 4 2 2 6 6 6 1 1 2 4 4 1 1 1 4 4 4 4 1 1 4 4 4 4 4 4 1 1 1 1 2 2
B010100 B129286
B129285
-43 -44 -45 -46 -47 -48 -49 -50 -51 -52 -53 -54 -55 -56 -57 -58 -59 -60 -61 -62 -63 -64 -65 -66 -67
B074839
B079999
1 2 3 4 5 NAME & DESCRIPTION EXTENSION SHAFT:13.612 L X 0.048 STL W/PB EXTENSION SHAFT:13.612 L X 0.048 STL W/PB (ATTACHING PARTS) SCREW,MACHINE:4-40 X 0.25,100 DEG,FLH STL SCREW,TPG,TR:4-20,0.188L,PLASTITE -*ADAPTR,SW ACTR:POWER SWITCH,PUSH-PUL:10A,250VAC(SEE S2 REPL) CKT BOARD ASSY:INTERFACE(SEE A1 REPL) TERMINAL,PIN:0.365 L X 0.025 PH BRZ GOLD CONNECTOR,RCPT:28/56 CONTACT KEY,CONN PLZN:CKT BD CONN CLIP,ELECTRICAL:FUSE,CKT BD MT RETAINER,CAP.: RETAINER,CAP.: (ATTACHING PARTS) SCR,ASSEM,WSHR:6-32 X 0.312 INCH,PNH STL NUT,PLAIN,HEX.:6-32 X 0.25 INCH,BRS -*LINK,TERM. CONN:8,22 AWG,1.5 L LINK,TERM. CONN:8,22 AWG,1.5 L REINF,CKT BD:INTERFACE (ATTACHING PARTS) SCREW,MACHINE:4-40 X 0.25 INCH,PNH STL NUT,PL,ASSEM WA:4-40 X 0.25,STL CD PL RIVET,BLIND:0.125 DIA GRIP,AL -*(ATTACHING PARTS FOR CKT BD ASSY) SCREW,MACHINE:6-32 X 0.375,PNH,STL,CD PL NUT,CHASSIS MTG:6-32 X 0.312 OD X 0.312 L NUT,PL,ASSEM WA:6-32 X 0.312 INCH,STL WASHER,SPR TNSN:0.146 ID X 0.323" OD,STL INSULATOR,WSHR:0.812 OD X 0.0025 INCH THK -*HEAT SINK,XSTR:ALUMINUM HEAT SINK,XSTR:ALUMINUM SWITCH,THERMO:(SEE S3,S4 REPL) (ATTACHING PARTS) SCREW,MACHINE:4-40 X 0.25 INCH,PNH STL NUT,PL,ASSEM WA:4-40 X 0.25,STL CD PL -*BSHG,STRAIN RLF: CABLE ASSY,PWR: CABLE ASSY,PWR:3,18 AWG,125V,92.0 L FOOT,CABINET: LEG,ELEC EQUIP.:PLASTIC (ATTACHING PARTS) SCREW,MACHINE:8-32 X 1.5 INCH,PNH,STL NUT,PL,ASSEM WA:8-32 X 0.344 INCH,STL -*TERMINAL,LUG:SE #8 COVER,ELEC XFMR:3.125 X 3.75 X 0.875 (ATTACHING PARTS) SCREW,MACHINE:10-32 X 2 INCH,HEX HD STL SCREW,MACHINE:10-32 X 2.250" HEX.HD STL NUT,EXTENDED WA:10-32 X 0.375 INCH,STL INS SLV,ELEC:0.187 ID X 1.50 INCH LONG WASHER,NONMETAL:#10,FIBER WASHER,LOCK:INT,0.20 ID X0.376" OD,STL TERMINAL,LUG:SE #10 -*TRANSFORMER:(SEE T1 REPL) PANEL,REAR: PANEL,REAR: (ATTACHING PARTS) SCREW,MACHINE:6-32 X 0.375,PNH,STL,CD PL NUT,PL,ASSEM WA:6-32 X 0.312 INCH,STL -*7-4
MFR PART NUMBER 384-1166-00 384-1166-01 OBD OBD 214-1790-00 47357 600-1156Y256DF30 214-1593-02 344-0154-00 352-0322-00 352-0322-01 OBD 3038-0228-402 131-1895-00 131-1896-00 386-1938-00 OBD OBD AD42AB5 OBD 220-0546-00 OBD 4706-05-01-0531 OBD 214-1764-00 214-1791-00 OBD OBD 358-0365-00 KH854-2 161-0033-05 348-0190-00 348-0191-00 OBD OBD 5442-7 200-0772-02 OBD OBD OBD 166-0227-00 OBD 1210-00-00-0541C A373-147-1 333-1597-00 333-1901-00 OBD OBD
TM9-6625-474-14&P-1 FIG. & INDEX NO. 1-68 -69 -70 -71 -72 -73 -74 -75 -76 -77 -78 TEKTRONIX PART NO. 352-0076-00 352-0362-00 210-0873-00 407-1062-00 407-1062-01 211-0507-00 210-0457-00 407-1178-00 407-1178-01 211-0507-00 210-0457-00 210-0204-00 210-0586-00 426-0919-00 426-0919-01 426-0919-02 426-09