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Repair Tips 107P2 CM25 GSIII 35
26
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0. Warning preferably be equipped with a thermal control (soldering
temperature: 225 to 250 oC).
All ICs and many other semi-conductors are susceptible to - The chip, once removed, must never be reused.
electrostatic discharges (ESD). Careless handling during
repair can reduce life drastically. When repairing, make sure 1.4 Attachment of SMDs
that you are connected with the same potential as the mass - Locate the SMD on the solder lands by means of tweezers
of the unit via a wrist wrap with resistance. Keep components and solder the component on one side. Ensure that the
and tools also at the same potential ! component is positioned correctly on the solder lands (see
Fig.2A).
- Next complete the soldering of the terminals of the
1. Servicing of SMDs (Surface Mounted Devices) component (see Fiq. 2B).
1.1 General cautions on handling and storage Fig. 2 MOUNTING
- Oxidation on the terminals of SMDs results in poor
e.g. A PAIR OF TWEEZERS
soldering. Do not handle SMDs with bare hands.
- Avoid using storage places that are sensitive to oxidation
such as places with sulphur or chlorine gas, direct sunlight, A
high temperatures or a high degree of humidity. The
capacitance or resistance value of the SMDs may be SOLDER
0.5 - 0.8 mm
affected by this. SOLDERING
PRESURE
- Rough handling of circuit boards containing SMDs may IRON
cause damage to the components as well as the circuit
boards. Circuit boards containing SMDs should never be
bent or flexed. Different circuit board materials expand and SOLDERING TIME SOLDER
B
< 3 sec/side 0.5 - 0.8 mm
contract at different rates when heated or cooled and the PRESURE
components and/or solder connections may be damaged SOLDERING
IRON
due to the stress. Never rub or scrape chip components as
this may cause the value of the component to change.
Similarly, do not slide the circuit board across any surface. 2. Caution when attaching SMDs
- When soldering the SMD terminals, do not touch them
1.2 Removal of SMDs
directly with the soldering iron. The soldering should be
- Heat the solder (for 2-3 seconds) at each terminal of the
done as quickly as possible, care must be taken to avoid
chip. By means of litz wire and a slight horizontal force,
damage to the terminals of the SMDs themselves.
small components can be removed with the soldering iron.
- Keep the SMD's body in contact with the printed board when
They can also be removed with a solder sucker (see Fig.
soldering.
1A)
- The soldering iron to be used (approx. 30 W ) should
Fig. 1 DISMOUNTING
preferably be equipped with a thermal control (soldering
temperature: 225 to 250 C).
o
VACUUM PISTON
SOLDERING 4822 395 10159
IRON - Soldering should not be done outside the solder land.
e.g. WELLER - Soldering flux (of rosin) may be used, but should not be
SOLDER TIP PT -H7
A acidic.
- After soldering, let the SMD cool down gradually at room
SOLDERING
IRON temperature.
SOLDER WICK - The quantity of solder must be proportional to the size of the
4822 321 40042
solder land. If the quantity is too great, the SMD might
e.g. A PAIR OF TWEEZERS
crack or the solder lands might be torn loose from the
HEATING HEATING printed board (see Fig. 3).
B
SOLDERING Fig. 3 Examples
IRON
C
- While holding SOLDER WICK with a pair of tweezers, take it off
the SMD
gently using the soldering iron's heat applied to each
terminal (see Fig. 1 B). RIGHT
- Remove the excess solder on the solder lands by means of
litz wire or a solder sucker (see Fig. 1C).
1.3 Caution on removal
- When handling the soldering.iron. use suitable pressure and
be careful. SOLDERING
IRON
- When removing the chip, do not use undue force with the
pair of tweezers.
- The soldering iron to be used (approx. 30 W) should
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