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RRV2035
XR-VS77

STEREO CD/VCD CASSETTE DECK RECEIVER

XR-VS77
XR-VS55
Type
DBDXJ DLXJ/NC

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model XR-VS77 XR-VS55 Power Requirement
AC110-127V/220-230V/240V AC110-127V/220-230V/240V

The Voltage can be converted by the following method.
With the voltage selector With the voltage selector

CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. EXPLODED VIEWS AND PARTS LIST ................ 3 3. SCHEMATIC DIAGRAM ..................................... 16 4. PCB CONNECTION DIAGRAM .......................... 34 5. PCB PARTS LIST ............................................... 46 6. ADJUSTMENT .................................................... 53 7. GENERAL INFORMATION ............................... 62 7.1 PARTS ......................................................... 62 7.1.1 IC ......................................................... 62 7.1.2 DISPLAY .............................................. 75 7.2 DISASSEMBLY ........................................... 79 7.3 BLOCK DIAGRAM ....................................... 82 8. PANEL FACILITIES AND SPECIFICATIONS .... 84

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880

PIONEER ELECTRONIC CORPORATION 1998
T ­ ZZK OCT. 1998 Printed in Japan

XR-VS77, XR-VS55

1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.

LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 1.3 mW WAVELENGTH: 790 nm ± 25 nm

LABEL CHECK (For DLXJ/NC type)

Printed on the Rear Panel

Additional Laser Caution
1. Laser Interlock Mechanism The position of the switch (S8501) for detecting loading state is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch (S8501) is pressed physically. Thus, the interlock will no longer function if the switch (S8501) is released physically and deliberatery. The interlock also does not function in the test mode . Laser diode oscillation will continue, if pin 62 of LA9240ML (IC8101) on the CD ASSY mounted on the $M Loading Mechanism assembly is connected to GND, or else the terminals of Q8101 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

XR-VS55 /DLXJ/NC

XR-VS77 /DLXJ/NC

: Refer to page 61.

2

XR-VS77, XR-VS55

2. EXPLODED VIEWS AND PARTS LIST
NOTES:

· Parts marked by "NSP" and can not be supplied. · The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. · Screws adjacent to mark on the product are used for disassembly.

2.1 PACKING
4 9(1/2) 1 7 3 15
LO V EK S EL PE CF SS D SI LP XU A ER EP TA AR DN MO NO M
NU TI

OA

RA

K

S ID

CS CS

ID C

RE

W

OP
YA

AB

.P

RA M G P

EL

CS

ID

ITA

TS
ER OM ET

O DN AB

NO

C NO RT LO

UC X0R 52

2 5 13 14

17 9(2/2) 6 8(1/2)

11 16 8(2/2)

10

(1) PACKING PARTS LIST
Mark No.
1 2 3 4 5 6 7 8

Description
FM Antenna Operating Instructions (English/Chinese/Chinese) AM Loop Antenna Remote Control Unit (CU-XR051) Battery Cover Dry Cell Battery (R6P, AA) Catalog Bag (0.03 × 230 × 340) Front Pad

Part No.
ADH7004 XRE3019 XTB3001 XZN3009 AZA7204 VEM-013 Z21-038 XHA3003

Mark No.
9 10 11 12 13 NSP NSP 14 15 16 17

Description
Rear Pad Packing Case Packing Sheet ····· Power Cord Polyethylene Bag Caution Card Door Spacer Video Cord

Part No.
XHA3004 See Contrast table (2) AHG7049 See Contrast table (2) AHG7033 XAX3130 XHG3002 VDE1034

NSP

(2) CONTRAST TABLE
XR-VS77/DBDXJ, DLXJ/NC, XR-VS55/DBDXJ and DLXJ/NC are constructed the same except for the following :
Mark No. Symbol and Description XR-VS77 /DBDXJ
XHD3054 ADG1158

Part No. XR-VS77 XR-VS55 /DLXJ/NC /DBDXJ
XHD3037 ADG1154 XHD3056 ADG1158

XR-VS55 /DLXJ/NC
XHD3039 ADG1154

Remarks

10 Packing Case 13 Power Cord

3

XR-VS77, XR-VS55

2.2 EXTERIOR (1/2)
8 9

15

15

21

21

9 Note : Hook Tray cap on top of loading tray and then insert the bottom three hooks. 21 Note : Attatch on the same numbers × three. 12

12 9 9 19

1 17 XR-VS55 2 18 only Refer to "2.5 $M MECHANISM VCD". 6

4 19 10 5 20 11 13, 14 XR-VS77 only 16

3 XR-VS77 only 7

4

XR-VS77, XR-VS55

(1) EXTERIOR (1/2) PARTS LIST
Mark No.
NSP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NSP 16 17 18 19 20 21

Description
16P F.F.C/30V $M Mechanism VCD Volume Knob FL Cover A FL Cover B Tray Cap Display Panel Bonnet Case Screw Pioneer Badge Screw Disc Label Jog Knob Assy Jog Knob Screw Cord Clamper Cord Stopper Push Rivet Cushion Rubber Mic Knob Screw

Part No.
XDD3006 XXA3007 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) BPZ30P100FZK AZN3049 VBZ30P080FZK XAX3127 See Contrast table (2) See Contrast table (2) BCZ30P060FZK See Contrast table (2) See Contrast table (2) See Contrast table (2) XEB3002 See Contrast table (2) VBT30P080FZK

(2) CONTRAST TABLE
XR-VS77/DBDXJ, DLXJ/NC, XR-VS55/DBDXJ and DLXJ/NC are constructed the same except for the following :
Mark No.
3 4 5 6 7 8 13 14 16 17

Symbol and Description
Volume Knob FL Cover A FL Cover B Tray Cap Display Panel Bonnet Case Jog Knob Assy Jog Knob Cord Clamper Cord Stopper

XR-VS77 /DBDXJ
XAA3005 XAK3026 XAK3036 XZN3047 XAK3045 XZN3039 XXG3024 Not used RNH-184 Not used Not used XAB3004

Part No. XR-VS77 XR-VS55 /DLXJ/NC /DBDXJ
XAA3005 XAK3026 XAK3036 XZN3047 XAK3045 XZN3039 XXG3024 Not used RNH-184 Not used Not used XAB3004 XAA3007 Not used Not used XZN3048 XAK3052 XZN3045 Not used XAA3009 Not used DNF1128 AEC7138 XAB3006

XR-VS55 /DLXJ/NC
XAA3007 Not used Not used XZN3048 XAK3052 XZN3045 Not used XAA3009 Not used DNF1128 AEC7138 XAB3006

Remarks

NSP

18 Push Rivet 20 Mic Knob

5

XR-VS77, XR-VS55

2.3 EXTERIOR (2/2)
19 31 XR-VS77 only 19 24 29 19 15

11

7

24 24 24 XR-VS77 only 24 14
XR-VS77

32 XR-VS55 22 only XR-VS77 30 only 28 27 2 3 6 21 19 13 19 1 4
XR-VS55

25

19

DLXJ/NC Type only

26 Except DLXJ/NC Type 5 33 XR-VS55 only 19 19 17 22 XR-VS77 only

8

Refer to "2.4 FRONT PANEL SECTION".

6

XR-VS77, XR-VS55

(1) EXTERIOR (2/2) PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Description
AF Assy SECONDARY Assy PRIMARY Assy FM/AM TUNER MODULE T1 Power Transformer FU2, FU3 Fuse FU1 Fuse Chassis ····· ····· PCB Bracket ····· Heat Sink Wire Clip Rear Panel

Part No.
See Contrast table (2) See Contrast table (2) XWZ3048 AXQ7065 See Contrast table (2) See Contrast table (2) See Contrast table (2) XNA3001

Mark No.
NSP 16 17 18 19 20 21 22 23 24 25 NSP 26 27 28 29 30 31 32 33

Description
····· SUPPORT Assy ····· Screw ····· Screw Binder ····· Screw Caution Label Name Label ICP Label ICP Label SUB TRANS Assy Fuse Card Fuse Card Locking Spacer Card Spacer

Part No.
XNP3008 VBZ30P080FZK ASZ40P060FMC ZCA-SKB90BK BPZ30P100FZK See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) XWZ3049 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

NSP

XNG3006 See Contrast table (2) XEC3002 See Contrast table (2)

NSP NSP

(2) CONTRAST TABLE
XR-VS77/DBDXJ, DLXJ/NC, XR-VS55/DBDXJ and DLXJ/NC are constructed the same except for the following :
Part No. XR-VS77 XR-VS55 /DLXJ/NC /DBDXJ
XWZ3102 XWZ3103 XTS3015 AEK1057 Not used AEK1060 Not used XNH3002 XNC3006 PRW1018 Not used XAX3120 XAX3121 AAX2357 AAX7099 Not used Not used XWZ3068 XWZ3069 XTS3012 Not used AEK1056 Not used AEK1059 XNH3003 XNC3008 Not used XAL3023 Not used Not used Not used Not used XEC3009 XEC3008

Mark No.
1 2 5 6 6 7 7 13 15 25 NSP 26 27 28 30 31

Symbol and Description
AF Assy SECONDARY Assy T1 Power Transformer FU2, FU3 Fuse (T2A) FU2, FU3 Fuse (T1.6A) FU1 Fuse (T4A) FU1 Fuse (T3.15A) Heat Sink Rear Panel Caution Label Name Label ICP Label ICP Label Fuse Card Fuse Card

XR-VS77 /DBDXJ
XWZ3102 XWZ3103 XTS3015 AEK1057 Not used AEK1060 Not used XNH3002 XNC3006 Not used XAL3008 XAX3120 XAX3121 AAX2357 AAX7099 Not used Not used

XR-VS55 /DLXJ/NC
XWZ3068 XWZ3069 XTS3012 Not used AEK1056 Not used AEK1059 XNH3003 XNC3008 PRW1018 Not used Not used Not used Not used Not used XEC3009 XEC3008

Remarks

NSP NSP

32 Locking Spacer 33 Card Spacer

7

XR-VS77, XR-VS55

2.4 FRONT PANEL SECTION
23 XR-VS55 only 34 XR-VS77 only 26 17 1 17 2 17 XR-VS77 only 34(2/2) 24 36 29 37 8 15 6 18 17 20 13 21 19 17 16 9 11 17 XR-VS55 only 38 XR-VS77 only 10 7 25 17

XR-VS77 only XR-VS55 only 25 34(1/2) 35

17

4 21 5 XR-VS55 only 14 33 32

17

12 Refer to "2.7 and 2.8 MECHANISM UNIT".

27

30

28

31

8

XR-VS77, XR-VS55

(1) FRONT PANEL SECTION PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Description
DISPLAY Assy CD SW LED Assy ····· Connector Assy 2P Connector Assy 3P Cord With Plug Flexible Cable Flexible Cable 40P Connector Assy 3P Connector Assy 5P GND Plate A Mechanism Unit Door Spring L Door Spring R Latch Spring L Latch Spring R Screw Latch Mold L Latch Mold R GND Plate B

Part No.
See Contrast table (2) See Contrast table (2)

Mark No.
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Description
Damper Assy ····· Front Panel Assy Function Button CD Button CD Lens Deck Lens L Deck Lens R Jog Lens Door Pocket L Door Pocket R Front Panel Sub Panel A Power Button Play Button S.C. Button TIMER Button Binder

Part No.
AXA7052 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) XZN3035 XZN3036 See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

NSP See Contrast table (2) See Contrast table (2) DE007VE0 See Contrast table (2) XDD3005 See Contrast table (2) See Contrast table (2) XNG3004 See Contrast table (2) XBH3001 XBH3002 ABH7130 ABH7131 BPZ30P100FZK XMR3001 XMR3002 XNG3005

(2) CONTRAST TABLE
XR-VS77/DBDXJ, DLXJ/NC, XR-VS55/DBDXJ and DLXJ/NC are constructed the same except for the following :
Mark No.
1 2 4 5 7 7 9 10 12 23 24 25 26 29 30 31 32 33 34 35

Symbol and Description
DISPLAY Assy CD SW LED Assy Connector Assy 2P Connector Assy 3P Flexible Cable 19P Flexible Cable 17P Connector Assy 3P Connector Assy 5P Mechanism Unit Front Panel Assy Function Button CD Button CD Lens Jog Lens Door Pocket L Door Pocket R Front Panel Sub Panel Power Button Play Button

XR-VS77 /DBDXJ
XWZ3104 XWZ3086 Not used Not used XDD3009 Not used XDE3001 XDE3002 XYM3003 XXG3015 XZN3020 XZN3018 XZN3037 XAK3025 XZN3013 XZN3015 XZN3011 XZN3032 XZN3022 XZN3024 XZN3026 XZN3029 Not used

Part No. XR-VS77 XR-VS55 /DLXJ/NC /DBDXJ
XWZ3104 XWZ3086 Not used Not used XDD3009 Not used XDE3001 XDE3002 XYM3003 XXG3015 XZN3020 XZN3018 XZN3037 XAK3025 XZN3013 XZN3015 XZN3011 XZN3032 XZN3022 XZN3024 XZN3026 XZN3029 Not used XWZ3070 Not used XDE3012 XDE3011 Not used XDD3010 XDE3009 Not used XYM3002 XXG3012 XZN3021 XZN3019 Not used Not used XZN3014 XZN3016 XZN3012 XZN3034 XZN3023 Not used XZN3028 XZN3030 ZCA-SKB90BK

XR-VS55 /DLXJ/NC
XWZ3070 Not used XDE3012 XDE3011 Not used XDD3010 XDE3009 Not used XYM3002 XXG3012 XZN3021 XZN3019 Not used Not used XZN3014 XZN3016 XZN3012 XZN3034 XZN3023 Not used XZN3028 XZN3030 ZCA-SKB90BK

Remarks

NSP

36 S.C. Button 37 TIMER Button 38 Binder

9

XR-VS77, XR-VS55

2.5 $M MECHANISM VCD
8
A Refer to "2.6 SERVO MECHANISM ASSY".

21

25

7 22

14 24 13 23

11 1 2 15 29 18 16 29 6 19 27 28 5

12

26

10

17

29

4 3 31
B

29 29 29
A

20

30

29 29 29 9
B

10

XR-VS77, XR-VS55

2.6 SERVO MECHANISM ASSY

· $M MECHANISM VCD PARTS LIST
Mark No.
NSP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Description
MOTOR Assy SW Assy VCD SURVO Assy TRADE Assy Servo Spring Belt Clamp Magnet Yoke Mecha Base Loading Tray Servo Base Rotary Tray Clamper Clamper Holder Main Cam Gear Pully Lock Lever Planet Gear Actuater 13P F.F.C/30V 15P F.F.C/30V Connector Assy (6P) Float Rubber A Float Rubber B Servo Mechanism Assy Screw Carriage Motor Motor Pulley Ha Narl Card Spacer Cushion Rubber

Part No.
XWZ3080 XWZ3081 XWX3003 XWZ3082 ABH7126 AEB7072 AMF7001 ANB7067 XNW3001 XNW3002 XNW3003 ANW7113 ANW7091 XNW3004 ANW7093 ANW7094 ANW7095 ANW7096 ANW7097 XDD3008 XDD3007 ADE7010 AEB7063 AEB7066 AXA7039 IPZ30P080FMC VXM1033 PNW1634 GEM1016 AEC7143 XEB3004

· SERVO MECHANISM ASSY PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10

Description
Servo Mechanism SPINDLE MOTOR Assy SLEAD MOTOR Assy Gear A Gear B Screw Screw Screw Screw Leaf Switch

Part No.
AXA7039 AEA7009 AEA7010 AEA7013 AEA7014 AEA7015 AEA7016 AEA7017 AEA7018 AEA7011

11

XR-VS77, XR-VS55

2.7 MECHANISM UNIT (XR-VS77)
4 Mech. Only 7 2

Mech. Only

Mech.

Mech.

9 Mech. 12 10 Mech. Only

13 1 1 Mech.

12

XR-VS77, XR-VS55

5

6

8 11

· MECHANISM UNIT PARTS LIST
Mark No.
1 1 2 3 4 5 6 7 8 9 10 11 12 13

Description
Plate HD BLK (Mech. ) Plate HD BLK (Mech. ) Motor Main BLK (Mech. only) ····· PCB Control BLK Clutch Assy BLK Main Belt Joint Belt 113 (Mech. only) Clutch Assy BLK Roller Pinch BLK R Roller Pinch BLK L F/R Belt Plate Base BLK Plate Base BLK

Part No.
F513-811 F513-819 F525-324 F567-621 F522-037 FF17G-31 FF19D-21 F522-045 F514-129 F514-130 FF18W-12 F512-127 F512-128

13

XR-VS77, XR-VS55

2.8 MECHANISM UNIT (XR-VS55)
Mech. Only 6 4 2

Mech. Only

Mech.

Mech.

9 Mech. 12 10 Mech. Only Mech. Only

13 Mech. Only 1 1 Mech.

14

XR-VS77, XR-VS55

5

6

8 11

· MECHANISM UNIT PARTS LIST
Mark No.
1 1 2 3 4 5 6 7 8 8 9 9 10 11 12 13

Description
Plate HD BLK (Mech. ) Plate HD BLK (Mech. ) Motor Main BLK (Mech. only) ····· PCB Control BLK Clutch Assy BLK Main Belt ····· Clutch Assy BLK (Mech. ) Clutch Assy BLK (Mech. )

Part No.
F513-811 F513-825 F525-324 F567-622 F522-037 FF17G-31 F522-045 F522-038

Roller Pinch BLK R (Mech. ) F514-129 Roller Pinch BLK R (Mech. ) F514-131 Roller Pinch BLK L (Mech. only) F514-130 F/R Belt FF18W-12 Plate Base BLK (Mech. only) F512-127 Plate Base BLK (Mech. only) F512-128

15

1

2

3

4

XR-VS77, XR-VS55

3. SCHEMATIC DIAGRAM
3.1 OVERALL WIRING DIAGRAM
A

J
CD SW LED ASSY (XWZ3086)
XR-VS77 ONLY

B

A
FM/AM TUNER MODULE (AXQ7065)
CN6201

E E 1/3, E 2/3, E 3/3
AF ASSY (XR-VS77 : XWZ3102) (XR-VS55 : XWZ3068)
C

B

VCD SURVO ASSY (XWX3003)

D

DA DB
16
1

SW ASSY MOTOR (XWZ3081) ASSY (XWZ3080)

C

SERVO MECHANISM ASSY (AXA7039)
2

TRADE ASSY (XWZ3082)
3 4

5

6

7

8

XR-VS77, XR-VS55

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
A

I
DISPLAY ASSY (XR-VS77 : XWZ3104) (XR-VS55 : XWZ3070)
XR-VS77 ONLY

XR-VS77 ONLY
AEK7071

B XR-VS77 ONLY

F
SECONDARY ASSY (XR-VS77 : XWZ3103) (XR-VS55 : XWZ3069)

G
PRIMARY ASSY (XWZ3048)

C

H
SUB TRANS ASSY (XWZ3049)

D

17
5 6 7 8

1

2

3

4

XR-VS77, XR-VS55

3.2 FM/AM TUNER MODULE
A
MIX AMP RF AMP

OSC
1T378A

1T378A

BUFFER

B

IF AMP

FM +B SW

C

MW RF TUNING BLOCK AKX7041

D

FM/AM TUNER MODULE (AXQ7065)

18

A
1

2

3

4

5

6

7

8

XR-VS77, XR-VS55

A

B
AF AMP

AF AMP

REGULATOR

E 2/3

CN3051

C

PLL

D

5

6

7

A
8

19

1

2

3

4

XR-VS77, XR-VS55 3.3 VCD SURVO, MOTOR, SW and TRADE ASSEMBLIES
2 1

A

B

C

TRADE ASSY (XWZ3082)

DB

D

20

B 1/2 DA DB
1

SW ASSY (XWZ3081)
2 3

DA
4

5

6

7

8

XR-VS77, XR-VS55

A

B 2/2

B

B 2/2

B 1/2 (XWX3003)
Note: The encircled numbers denote measuring point in the schematic diagram.
(CD)

VCD SURVO ASSY (1/2)

SIGNAL ROUTE

1

CN1003- Pin 3 : PLAY MODE (RF)
H : 500nsec/div 2.0Vp-p VREF

2 CN1003- Pin 2 :
H : 5msec/div

:CD AUDIO SIGNAL ROUTE : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SPINDLE MOTOR ROUTE : CARRIAGE MOTOR ROUTE : LOADING MOTOR ROUTE

TEST MODE, Tracking Open(TRER)

(FS) (TS) (SM)

B 2/2

C

C
MOTOR ASSY (XWZ3080)

D

1.0Vp-p VREF

(CM) (LM)

VREF:CN1003- Pin1

5

6

7

B 1/2 C
8

21

1

2

3

4

XR-VS77, XR-VS55

A

B

C

D

22

B 2/2
1

2

3

4

5

6

7

8

XR-VS77, XR-VS55
SIGNAL ROUTE
(CD)

:CD AUDIO SIGNAL ROUTE

A

B 1/2

B

E 2/3
C
(CD)

B 1/2

(CD)

CN1053

D

B 2/2 (XWX3003)
5 6 7

VCD SURVO ASSY (2/2)

B 2/2
8

23

1

2

3

4

XR-VS77, XR-VS55

3.4 AF ASSY (1/3)
A

E 1/3 AF ASSY

(XR-VS77 : XWZ3102) (XR-VS55 : XWZ3068)

XR-VS55 ONLY XR-VS77 ONLY
22k(XR-VS77) 39k(XR-VS55)

XR-VS77 ONLY

C2335 27p

XR-VS55 ONLY XR-VS77 ONLY XR-VS55 ONLY
C2336 27p

B

: DECK PB SIGNAL ROUTE : DECK REC SIGNAL ROUTE

XR-VS55 ONLY
C2337 27p

XR-VS77 ONLY

680p(XR-A660) 1000p(XRA550,A330)

C2338 27p

XR-VS55 ONLY

C

0.022(XR-VS77) 0.027(XR-VS55)

XR-VS55 ONLY

33k(XR-VS77) 47k(XR-VS55)

220k(XR-VS77) 100k(XR-VS55)

XR-VS77 ONLY

D

24

E 1/3
1

2

3

4

5

6

7

8

XR-VS77, XR-VS55

A

XR-VS55 ONLY

XR-VS55 ONLY

XR-VS55 ONLY

E 2/3
B

22k(XR-VS77) 1k(XR-VS55)

22k(XR-VS77) 1k(XR-VS55)

XR-VS55 ONLY

XR-VS55 ONLY

XR-VS77 ONLY

E 2/3

C

E 3/3
D

E 2/3
XR-VS77 ONLY

5

6

7

E 1/3
8

25

1

2

3

4

XR-VS77, XR-VS55

3.5 AF ASSY (2/3)
A

B

CN1004

E 3/3

: AUDIO SIGNAL ROUTE : CD AUDIO SIGNAL ROUTE : TUNER AUDIO SIGNAL ROUTE : DECK PB SIGNAL ROUTE : DECK REC SIGNAL ROUTE
6.8k(XR-VS77) 0k(XR-VS55) 6.8k(XR-VS77) 3.9k(XR-VS55)

2.2/50(XR-VS77) 0.47/50(XR-VS55)

B

C

6.8k(XR-VS77) 0k(XR-VS55)

6.8k(XR-VS77) 3.9k(XR-VS55)

XR-VS55 ONLY

2.7k(XR-VS77) 56k(XR-VS55)

XR-VS77 ONLY

D

I
26

CN5501

XR-VS77 ONLY

E 2/3
1

2

3

4

5

6

7

8

XR-VS77, XR-VS55

A

CN6201
A

E 2/3 AF ASSY

(XR-VS77 : XWZ3102) (XR-VS55 : XWZ3068)

E 3/3

XR-VS77 ONLY

B

C

E 3/3
XR-VS77 ONLY

E 1/3

E 3/3

E 3/3
D

E 1/3
5 6 7

E 2/3
8

27

1

2

3

4

XR-VS77, XR-VS55 3.6 AF (3/3) and SECONDARY ASSEMBLIES
A
IC3301 STK407-070B(XR-VS77) STK407-050B(XR-VS55)

E 2/3
B

E 2/3 E 1/3
C

E 2/3

E 1/3 E 2/3
D

E 2/3
28

E 3/3
1

2

3

4

5

6

7

8

XR-VS77, XR-VS55

E 3/3

AF ASSY (XR-VS77 : XWZ3102) (XR-VS55 : XWZ3068)
: AUDIO SIGNAL ROUTE

CAUTION : FOR CONTINUED PROTECTION AGAINST CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 4911.25 MFD, BY LITTELFUSE INK. TYPE NO. 491005 MFD, BY LITTELFUSE INK. FOR IC71 (AEK7010). FOR IC21 AND IC22 (AEK7046: XR-VS77). CAUTION : FOR CONTINUED PROTECTION AGAINST CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491003 MFD, BY LITTELFUSE INK. TYPE NO. 491005 MFD, BY LITTELFUSE INK. FOR IC31 AND IC41 (AEK7015). FOR IC11 AND IC12(AEK7019: XR-VS55). CAUTION : FOR CONTINUED PROTECTION AGAINST CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491007 MFD, BY LITTELFUSE INK. TYPE NO. 491004 MFD, BY LITTELFUSE INK. FOR IC11 AND IC12 (AEK7021: XR-VS77). FOR IC21 AND IC22(AEK7053: XR-VS55).

A

12k(XR-VS77) 15k(XR-VS55)

SPEAKER

B

XR-VS77 ONLY

820(XR-VS77) 1.5k(XR-VS55)

3300/50(XR-VS77) 2200/50(XR-VS55)

C
XR-VS77 ONLY
2SA965(XR-VS77) 2SA1837(XR-VS55) IC11, IC12 AEK7021(XR-VS77) AEK7019(XR-VS55)

XR-VS55 ONLY

IC21, IC22 AEK7046(XR-VS77) AEK7053(XR-VS55) 100/100(XR-VS77) 220/63(XR-VS55) 5.6k(XR-VS77) 2.2k(XR-VS55)

H

J81

F

T1 POWER TRANSFORMER

SECONDARY ASSY (XR-VS77 : XWZ3103) (XR-VS55 : XWZ3069)

D

5

6

7

E 3/3 F
8

29

1

2

3

4

XR-VS77, XR-VS55

3.7 PRIMARY and SUB TRANS ASSEMBLIES
A

G

PRIMARY ASSY (XWZ3048)
H3 H4 AKR7001

B
POWER TRANSFORMER XR-VS77 : AEK1057 (T2A) XR-VS55 : AEK1056 (T1.6A)

C

H

H5 H6

SUB TRANS ASSY (XWZ3049)

D

30

G H
1

E 3/3 CN81

2

3

4

5

6

7

8

XR-VS77, XR-VS55

A

B

10000pF/AC250V

· NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.

C

XR-VS77 : AEK1060 (T4A) XR-VS55 : AEK1059 (T3.15A)

D

5

6

7

G H
8

31

1

2

3

4

XR-VS77, XR-VS55 3.8 DISPLAY and CD SW LED ASSEMBLIES
A

I

DISPLAY ASSY (XR-VS77 : XWZ3104) (XR-VS55 : XWZ3070)

SLP6118C51H

XR-VS77 ONLY XR-VS55 ONLY XR-VS77 ONLY

B

1k(XR-VS77) 0(XR-VS55)

XR-VS77 ONLY

C

XR-VS55 ONLY

D
V5621 FL TUBE XAV3004(XR-VS77) XAV3003(XR-VS55)

32

I

1

2

3

4

5

6

7

8

XR-VS77, XR-VS55

CN5501 52045-4045

E 2/3 CN5101

A

HLEM19S-1(XR-VS77) HLEM17S-1(XR-VS55)

DECK MECH

B

SLP9118C51H

XR-VS77 ONLY

XR-VS77 ONLY XR-VS77 ONLY
1SS183

XR-VS77 ONLY

XR-VS55 ONLY

XR-VS77 ONLY

C

XR-VS55 ONLY

DISPLAY ASSY S5911 : DISPLAY S5912 : TIMER S5913 : ENTER S5914 : P. BASS S5915 : ZOOM SURROUND S5916 : BASS BLASTER S5917 : EQUALIZER S5918 : PRESET S5919 : STANDBY/ON S5920 : TUNING - 1 4 S5921 : TUNING + ¡ ¢ S5922 : STOP S5923 : PLAY/PAUSE

S5924 : REC/STOP S5925 : FREQ/STATION S5926 : DOLBY NR ON/OFF S5927 : ASES/COPY S5928 : AUX S5929 : TAPE / S5930 : TUNER/BAND S5931 : CD S5932 : DISC 1 SELECT S5933 : DISC 2 SELECT S5934 : DISC 3 SELECT S5935 : DISC CHANGE S5936 : OPEN/CLOSE

J
XR-VS77 ONLY

CD SW LED ASSY (XWZ3086)

S5937 : OPEN/CLOSE S5938 : DISC CHANGE S5939 : DISC 3 SELECT S5940 : DISC 2 SELECT S5941 : DISC 1 SELECT

D

5

6

7

I J
8

33

XR-VS77, XR-VS55

4. PCB CONNECTION DIAGRAM
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.

Connector
Transistor

Capacitor

B C E B B C E D D G S G S D G S C E B C E

SIDE A
Transistor with resistor

Field effect transistor

P.C.Board

Chip Part

SIDE B

Resistor array

3-terminal regulator

34

1

2

3

4

XR-VS77, XR-VS55

4.1 FM/AM TUNER MODULE
A

E CN3051

SIDE A

A FM/AM TUNER MODULE

B

VR6201 Q6204 Q6203

A FM/AM TUNER MODULE

SIDE B

C

IC6201

Q6201 Q6202 IC6202

Q6301 Q6303 Q6302 Q6403 Q6214 Q6402 Q6404 Q6205

Q6401

Q6304 Q6306
(ANP7159-B)
D

1

2

3

A
4

35

1

2

3

4

XR-VS77, XR-VS55 4.2 VCD SURVO, MOTOR, SW and TRADE ASSEMBLIES

DB
A

TRADE ASSY
SERVO MECHANISM ASSY

DA

SW ASSY

C
LOADING MOTOR

MOTOR ASSY

M
B (XNP3011-A)

B

VCD SURVO ASSY

E CN1053
Q1351 Q1352 Q1353 Q1354 IC1001 IC1401 IC1301

C

IC1201 Q1101 IC1701

PICKUP ASSY
D

IC1501 IC1752

SIDE A
36

(XNP3010-A)

B C DA DB
1 2

3

4

1

2

3

4

XR-VS77, XR-VS55

A

B

B VCD SURVO ASSY

IC1754 IC1755

C

IC1101 IC1751

D

(XNP3010-A)

SIDE B

1

2

3

B
4

37

1

2

3

4

XR-VS77, XR-VS55 4.3 AF ASSY
A

E

MECHANISM UNIT

A CN6201

AF ASSY

B

H J81

F J11

C

D
VR2302 VR230 VR2802 VR280

SIDE A

Q3081

Q71 Q31 IC32 IC51

Q2803 Q2804 Q2801 IC42 Q3352 Q3351

38

E
1

2

3

4

5

6

7

8

XR-VS77, XR-VS55

1

B CN1004

I CN5501

A

B

MECHANISM UNIT MECHANISM UNIT
C

(XNP3008-C) D VR2302 VR2301 VR2802 VR2801 1 IC3301 VR2303 IC2301 VR2306 Q52 Q51

5

6

7

E
8

39

1

2

3

4

XR-VS77, XR-VS55

A

E

AF ASSY

B

C

(XNP3008-C)

D

SIDE B

IC5891 Q53 IC5892 Q2802 Q2306 Q2105

Q3605

Q3608 Q3601

IC2101 Q2301 Q2204 Q2203 Q2 Q3603 Q2302 IC2201 IC3301 Q3314 Q3313 Q3312 Q331

40

E
1

2

3

4

5

6

7

8

XR-VS77, XR-VS55

A

B

C

IC5691 IC2101 Q2201 Q2202 Q5751 Q5752 Q2204 Q2203 Q2103 IC5751 IC3951 IC2201 Q3353 Q3354 Q2805 Q2807 IC42 IC51 Q3312 Q3311 Q3351 Q3352

IC32

IC3001 IC3101 IC3103 Q3101 Q3102 Q31

D

5

6

7

E
8

41

1

2

3

4

XR-VS77, XR-VS55 4.4 SECONDARY and PRIMARY ASSEMBLIES
A

E J11

F
SECONDARY ASSY
IC71

B

IC11 IC31 IC12 IC41 IC21 IC22

(XNP3008-C)

POWER TRANSFORMER (T1)

C
N L

Y1

H
Y2

(XNP3012-B)

D

G PRIMARY ASSY
SIDE A
42

F G
1

2

3

4

1

2

3

4

XR-VS77, XR-VS55 4.5 SUB TRANS ASSY

H SUB TRANS ASSY

A

E CN81

B

Y2

G
Y1

AC IN
C
LIVE

NEUTRAL

(XNP3012-B)

D

SIDE A

1

2

3

H
4

43

1

2

3

4

XR-VS77, XR-VS55 4.6 DISPLAY and CD SW LED ASSEMBLIES

I
A

DISPLAY ASSY

E
CN5101

MECHANISM UNIT
B

C

J
CD SW LED ASSY
(XNP3012-B) D

SIDE A
44

I J
1

2

3

4

1

2

3

4

XR-VS77, XR-VS55

I

DISPLAY ASSY

A

Q2903 Q2901 Q2906

Q2908 Q2907 B Q5605 IC5601

Q2904

IC5501 Q2910 Q2911

C

Q5801 Q5502 Q5501 Q5821 IC5631

J
CD SW LED ASSY

Q5606

Q5601 Q5604 IC3901

(XNP3012-B) D

IC3931

SIDE B

1

2

3

I J
4

45

XR-VS77, XR-VS55
Mark No. Description Part No. Mark No. Description Part No.

5. PCB PARTS LIST
NOTES:

· Parts marked by "NSP" and can not be supplied. · The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. · When ordering resistors, first convert resistance values into code form as shown in the following examples.

Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 ........................................................ RD1/4PU 5 6 1 J 560 56 × 101 473 ........................................................ RD1/4PU 4 7 3 J 47k 47 × 103 0.5 R50 ..................................................................................... RN2H R 5 0 K 1 1R0 ..................................................................................... RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5621 ...................................................... RN1/4PC 5 6 2 1 F 5.62k 562 × 101

LIST OF HOLE PCB ASSEMBLIES
Part No. Mark Symbol and Description XR-VS77 DBDXJ, DLXJ/NC
FM/AM TUNER MODULE VCD SURBO ASSY NSP $M MECHA PCB ASSY MOTOR ASSY SW ASSY TRADE ASSY MAIN ASSY AF ASSY SECONDARY ASSY COMPLEX ASSY PRIMARY ASSY SUB TRANS ASSY DISPLAY ASSY CD SW LED ASSY AXQ7065 XWX3003 XWX3004 XWZ3080 XWZ3081 XWZ3082 XWM3057 XWZ3102 XWZ3103 XWM3058 XWZ3048 XWZ3049 XWZ3104 XWZ3086

XR-VS55 DBDXJ, DLXJ/NC
AXQ7065 XWX3003 XWX3004 XWZ3080 XWZ3081 XWZ3082 XWM3040 XWZ3068 XWZ3069 XWM3041 XWZ3048 XWZ3049 XWZ3070 Not used

Remarks

NSP NSP

NSP

Mark No.

Description

Part No.

Mark No.

Description

Part No.
ATF­155 ATF7008 ATF7011 LAU2R2J

A

FM/AM TUNER MODULE
IC6201 IC6202 Q6402 Q6203 Q6201, Q6202 Q6214, Q6403 Q6404 Q6401 Q6204 Q6205 D6202 D6401, D6402 LA1832ML LC72131MD 2SC2223 2SC2705 2SC2712 2SC2714 2SK302 3SK194 DTA124ES DTC124EK 1SS254 1T378A

SEMICONDUCTORS

F6401 FM BAND PASS FILTER F6206 FM CERAMIC DISCRIMINATOR F6202 AM CERAMIC FILTER L6206, L6208, L6403

TRANSFORMERS
T6201 T6401 AM IF TRANS. FM CONNECT TRANS. ATB7008 ATE7002

CAPACITORS
C6208 C6212, C6274, C6275, C6408 C6412 C6221, C6222, C6416 C6271 C6415 C6406 C6401, C6419 C6407 C6410 CCSQCH100D50 CCSQCH101J50 CCSQCH102J50 CCSQCH150J50 CCSQCH200J50 CCSQCH330J50 CCSQCH331J50 CCSQCH5R0C50 CCSQCK1R0C50 CCSQCK2R0C50

COILS AND FILTERS
L6404 L6401 L6402 F6204 F6203 FM COIL FM RF COIL FM RF COIL FM CERAMIC FILTER FM CERAMIC FILTER ATC1003 ATC1020 ATC1021 ATF­107 ATF­119

46

XR-VS77, XR-VS55
Mark No. Description Part No.
CCSQRH180J50 CCSQRH8R0D50 CCSQTH150J50 CEAL1R0M50 CEAL470M16 CEAT100M50 CEAT101M16 CEAT1R0M50 CEAT220M25 CEAT2R2M50 CEAT3R3M50 CEAT470M10 CEAT470M16 CEAT4R7M50 CEJA470M16 CFTLA103J50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB103K50 CKSQYB153K50 CKSQYB223K50 CKSQYB472K50 CKSQYB473K50 CKSQYB821K50 CKSQYF103Z50 CKSQYF223Z50 CKSQYF473Z50

Mark No.

Description

Part No.
DTF1064 DTF1066 DTF1067 DTF1069 LCTB1R8K2125 LCTB2R7K2125 LFA100J LFA220J

C6413 C6414 C6405 C6234, C6235 C6245 C6224 C6243 C6231 C6227 C6214, C6236 C6262 C6219 C6244 C6249, C6250, C6265, C6266 C6258 C6215 C6211, C6254, C6403, C6417 C6201, C6205, C6210, C6237, C6276 C6278, C6280, C6281, C6402, C6409 C6418 C6251, C6252 C6203, C6259 C6228 C6209 C6230 C6218, C6223, C6255 C6220, C6226, C6242, C6256 C6225

COILS AND FILTERS
F1501 F1201 F1202 F1705, F1706 L1702 L1701 L1201 L1001

CAPACITORS
C1129, C1205, C1208, C1213, C1353 C1706, C1722 C1133, C1755, C1756 C1720 C1216 C1708 C1217 C1705 C1132 C1707 C1130 C1715, C1717 C1138 C1003, C1108, C1144, C1207, C1214 C1301, C1351, C1501 C1127 C1005, C1007, C1126, C1141, C1409 C1411 C1718 C1136 C1109 C1124 C1101 C1105 C1106, C1119, C1134 C1102, C1122, C1123, C1139, C1140 C1209, C1215, C1218, C1231, C1302 C1354, C1502­C1506, C1703, C9002 C9005, C9013, C9015 C1001, C1002, C1004, C1008, C1135 C1151, C1202, C1203, C1511 C1701, C1702, C1704, C1710­C1714 C1716, C1751­C1754, C1757, C9004 C9006, C9008, C9017, C9019 C1405, C1406 C1111 C1114, C1117, C1120, C1121 C1125 C1131 C1107 C1110, C1403, C1404, C1407, C1408 C1115, C1128 C1113 C1112, C1143 C1212 C1507 C1116, C1142 C1401, C1402 C1118, C1201, C1204, C1206 CCSQCH101J50 CCSQCH101J50 CCSQCH120J50 CCSQCH121J50 CCSQCH150J50 CCSQCH151J50 CCSQCH180J50 CCSQCH271J50 CCSQCH300J50 CCSQCH331J50 CCSQCH3R0C50 CCSQCH470J50 CEAT100M50 CEAT101M10 CEAT101M10 CEAT1R0M50 CEAT470M16 CEAT470M16 CEAT471M6R3 CEAT4R7M50 CEATR22M50 CEATR47M50 CEJA3R3M50 CEJA470M10 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB103K50 CKSQYB103K50 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB152K50 CKSQYB153K25 CKSQYB154K16 CKSQYB221K50 CKSQYB222K50 CKSQYB223K50 CKSQYB331K50 CKSQYB332K50 CKSQYB333K25 CKSQYB334K16 CKSQYB471K50 CKSQYB472K50 CKSQYB473K50 CKSQYB561K50 CKSQYF104Z25

RESISTORS
R6280 R6413, R6416, R6418, R6906, R6909 R6401 VR6201 (10k) Other Resistors RD1/4PU101J RS1/8S0R0J RS1/8S470J PCP1029 RS1/10S J

OTHERS
BN6202 X6202 X6201 CN6201
4P ANTENNA TERMINAL

CERAMIC RESONATOR (456kHz) CRYSTAL RESONATOR (7.2000MHz) 14P SOCKET MW RF TUNING BLOCK

AKE7025 ASS1066 ASS1093 KP200IA14L AXX7041

B

VCD SURVO ASSY
IC1001 IC1401 IC1301 IC1701 IC1101 IC1201 IC1752 IC1501 IC1751 IC1754 IC1753 Q1101 Q1351, Q1352 Q1353, Q1354 D1351­D1354 BA033FP BA4558F­HT BA5923FP CL680T­D1 LA9240ML LC78632RE MB814260­70PJ PDC051A PDK032A TC7W14F TC7WU04F 2SA1048 2SB1237X 2SD1858X 1SS355

SEMICONDUCTORS

47

XR-VS77, XR-VS55
Mark No. Description Part No.
RS1/10S2001F RS1/10S J

Mark No.

Description

Part No.
2SD1858X 2SD2012 2SD2114K 2SK368 DTA124EK DTC124EK DTC143EK IRFI9Z34G IRFIZ34G 1SR139­100 1SS133 1SS133 1SS133 1SS133 1SS355 20E2­FC MTZJ10C MTZJ11C MTZJ15C MTZJ18B MTZJ33C MTZJ39C MTZJ6.2A MTZJ6.8C MTZJ8.2B S5688G

RESISTORS
R1704 Other Resistors

Q3081 Q31 Q2203, Q2204, Q2805, Q3311, Q3312 Q2301, Q2302 Q3313 Q2104, Q2105, Q3314 Q2103, Q2306, Q2802 Q3351 Q3352 D3301, D3302 D2191, D2301­D2306, D3101, D3102 D3351­D3354, D3361, D3362, D3601 D3603, D3604, D3621, D3622 D3625, D3626, D5891, D73 D2102, D2103, D2201, D2202, D3051 D3355, D3356 D3357, D3358 D3083 D35, D36 D3359, D3360

OTHERS
CN1004 CN1003 CN1002 CN1001 JA1701 X1201 X1501 X1751 16P FFC CONNECTOR 3P SIDE POST 13P FFC CONNECTOR 15P FFC CONNECTOR 1P PIN JACK CRYSTAL RESONATOR (16.9344MHz) CERAMIC RESONATOR (6MHz) CRYSTAL RESONATOR (27MHz) 52044­1645 B3P­SHF­1AA SLW13R­1C7 SLW15R­1C7 VKB1063 PSS1008 RSS1050 VSS1086

C

MOTOR ASSY
S9503 ASG7009

SWITCHES AND RELAYS OTHERS
J9502 JUMPER WIRE 4P MOTOR PULLEY CARRIAGE MOTOR D20PWW0405E PNW1634 VXM1033

D74 D3363, D3364 D2001 D48, D53 D75 D71, D72

DA

SW ASSY
S9502 S9501 ASG7009 DSG1017

COILS AND FILTERS
L3331, L3332 L2801 L3991 L2301, L2302 F2201, F2202 ATH­133 ATX7002 LAU4R7J LTA822J RTF1209

SWITCHES AND RELAYS

OTHERS
J9501 JUMPER WIRE 6P D20PWY0610E

SWITCHES AND RELAYS
RY3601 ASR7008

DB

TRADE ASSY
CN9501 CN9001 CN9002 52147­0610 S6B­PH­K­S SLW13R­1C7

CAPACITORS
C2303, C2304 (270pF) C2301, C2302 C3047, C3048 C2192 C3319, C3320 C3317, C3318 C3621 C3313, C3314 C2207, C2803, C2810, C3045, C3046 C3081, C3091, C33, C35, C3602 BA4558F­HT BA4558F­HT BU4094BCF HA12136AF HA12211NT LC75394NED NJM7805FA NJM7812FA STK407­070B 2SA1037K 2SA965 2SB1237X 2SC1815 2SC2240 2SC2412K 2SC2412K C3953, C43, C52 C2002, C2316 C71 C3303, C3304 C2312, C2313, C3035, C3036 C3107, C3108, C32, C3311, C3312 C42 C2106, C2214, C2215, C2321, C2322 C53, C72 C2001, C3601 C41 C31 C2201, C2202, C2205, C2206 C2212, C2213, C2319, C2320 C3005­C3010, C3015­C3018 ACG7024 CCSQCH100D50 CCSQCH101J50 CCSQCH220J50 CCSQCH3R0C50 CEANP220M35 CEANP2R2M2A CEANP2R2M50 CEAT100M50 CEAT100M50 CEAT100M50 CEAT101M16 CEAT101M2A CEAT101M50 CEAT1R0M50 CEAT1R0M50 CEAT1R0M50 CEAT220M50 CEAT220M50 CEAT221M16 CEAT222M25 CEAT222M35 CEAT2R2M50 CEAT2R2M50 CEAT2R2M50

OTHERS

E

AF ASSY (XWZ3102)
IC2101, IC3101­IC3103, IC3951 IC5691 IC5891, IC5892 IC2201 IC2301 IC3001 IC42, IC51 IC32 IC3301 Q3354, Q3601, Q3621 Q71 Q51, Q52 Q2803, Q2804 Q2801 Q2102, Q2201, Q2202, Q3101, Q3102 Q3353, Q3603, Q3605­Q3608, Q53

SEMICONDUCTORS

48

XR-VS77, XR-VS55
Mark No. Description Part No.
CEAT2R2M50 CEAT330M16 CEAT4R7M50 CEATR10M50 CEATR22M50 CEATR47M50 CFTLA334J50 CFTLA474J50 CKCYB681K2H CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB104K25 CKSQYB105K10 CKSQYB122K50 CKSQYB152K50 CKSQYB222K50 CKSQYB223K50 CKSQYB273K50 CKSQYB332K50 CKSQYB392K50 CKSQYB472K50 CKSQYB473K25 CKSQYB681K50 CKSQYB681K50 CKSQYB682K50 CKSQYB683K25 CKSQYF104Z50 CQHA822J2A CQMBA103J50 CQMBA223J50

Mark No.

Description

Part No.

C3037­C3042, C3104 C2804, C2805, C3105 C3106, C3109 C3021, C3022 C2203, C2204, C3101, C3102 C3325 C3027, C3028 C3023, C3024 C2802 C5892 C1992, C1993, C2315, C2317, C2318 C3053, C3098, C3103 C2191, C2193, C3099, C5891 C2194 C3033, C3034 C2208, C2209 C3315, C3316 C2323, C2326 C3029, C3030 C2808, C2809 C2333, C2334 C2807 C3111, C3112 C2307, C2308, C2331, C2332 C3013, C3014 C3019, C3020, C3031, C3032 C3025, C3026 C3331­C3333 C2801 C2210, C2211 C2806

E

AF ASSY (XWZ3068)
IC2101, IC3951, IC5691 IC5891 IC2301 IC3001 IC42, IC51 IC32 IC3301 Q3354, Q3601, Q3621 Q71 Q51, Q52 Q2803, Q2804 Q2102, Q2201, Q2202, Q3353, Q3603 Q3605­Q3608, Q53 Q3081 Q31 Q2203, Q2204, Q2805, Q3311, Q3312 Q2301, Q2302 Q3313 Q2104, Q2105, Q3314 Q2103, Q2306 Q3351 Q3352 D3301, D3302 D2301­D2306, D3351­D3354 D3361, D3362, D3601, D3603, D3604 D3621, D3622, D3625, D3626, D5891 D73 D2102, D2103, D3051 D3355, D3356 D3357, D3358 D3083 D35, D36 D3359, D3360 D74 D3363, D3364 D2001 D48, D53 D75 D72, D76 BA4558F­HT BU4094BCF HA12211NT LC75394NED NJM7805FA NJM7812FA STK407­050B 2SA1037K 2SA1837 2SB1237X 2SC1815 2SC2412K 2SC2412K 2SD1858X 2SD2012 2SD2114K 2SK368 DTA124EK DTC124EK DTC143EK IRFI9Z34G IRFIZ34G 1SR139­100 1SS133 1SS133 1SS133 1SS133 1SS355 20E2­FC MTZJ10C MTZJ11C MTZJ15C MTZJ18B MTZJ33C MTZJ39C MTZJ6.2A MTZJ6.8C MTZJ8.2B S5688G

SEMICONDUCTORS

RESISTORS
R2812 R2809 R54 R52 R72 R3333, R3334 R3353, R3354 R73 R3081 R3317, R3318 R3991, R3992 R3601, R3602 VR2303­VR2306 (10k) VR2301, VR2302 (100k) VR2801, VR2802 (220k) Other Resistors RD1/2LMF270J RD1/2LMF4R7J RD1/2PM181J RD1/2PM221J RD1/2PM562J RD1/4LMF100J RD1/4PU101J RD1/4PU103J RD1/4PU221J RD1/4PU683J RS2LMF331J RS3LMFR22J VCP1156 VCP1162 VCP1164 RS1/10S J

COILS AND FILTERS
L3331, L3332 L2801 L3991 L2301, L2302 ATH­133 ATX7002 LAU4R7J LTA822J

SWITCHES AND RELAYS OTHERS
CN1053 CN5101 CN81 CN3331 15P CABLE HOLDER 16P FFC CONNECTOR 40P FFC CONNECTOR
4P JUMPER CONNECTOR

RY3601 51063­1505 52045­1645 52045­4045 52147­0410 AKE7001 B2B­PH­K­S B3B­PH­K­R B3B­PH­K­S KM200IB14 VKB1060 XKN3001

ASR7008

CAPACITORS
C2303, C2304 (270pF) C2335­C2338 C2301, C2302 C3047­C3049 C3319, C3320 C3317, C3318 C3621 C3313, C3314 C73 C2810, C3045, C3046, C3081, C3091 ACG7024 CCCCH270J50 CCSQCH100D50 CCSQCH101J50 CCSQCH3R0C50 CEANP220M35 CEANP2R2M2A CEANP2R2M50 CEAT100M2A CEAT100M50

4P SPEAKER TERMINAL

CN2302 KR CONNECTOR CN2303 KR CONNECTOR CN2301 KR CONNECTOR 3P CN3051 14P PLUG JA3001, JA3441 2P PIN JACK CN3991 HEADPHONE JACK

49

XR-VS77, XR-VS55
Mark No. Description Part No.
CEAT100M50 CEAT100M50 CEAT101M16 CEAT101M50 CEAT1R0M50 CEAT1R0M50 CEAT220M50 CEAT220M50 CEAT221M16 CEAT221M63 CEAT222M25 CEAT222M35 CEAT2R2M50 CEAT2R2M50 CEAT2R2M50 CEAT330M16 CEATR10M50 CEATR47M50 CFTLA334J50 CFTLA474J50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB104K25 CKSQYB122K50 CKSQYB222K50 CKSQYB273K50 CKSQYB332K50 CKSQYB392K50 CKSQYB472K50 CKSQYB681K50 CKSQYB682K50 CKSQYB683K25 CKSQYF104Z50 CQHA822J2A CQMBA223J50

Mark No.
CN3991

Description
HEADPHONE JACK

Part No.
XKN3001

C33, C35, C3602, C3953, C43 C52 C2002, C2316 C3303, C3304 C2312, C2313, C32, C3311, C3312 C42 C2106, C2214, C2215, C2321, C2322 C53, C72 C2001, C3601 C71 C41 C31 C2212, C2213, C2319, C2320 C3005­C3010, C3015­C3018 C3037­C3040, C3082 C2804, C2805 C3021, C3022 C3041, C3042, C3325 C3027, C3028 C3023, C3024 C2307, C2308 C1992, C1993, C2315, C2317, C2318 C3053, C3098 C3099, C5891 C3033, C3034 C3315, C3316 C2323, C2326, C3029, C3030 C2808, C2809 C2333, C2334 C2807 C2331, C2332, C3013, C3014 C3019, C3020, C3031, C3032 C3025, C3026 C3331­C3333 C2801 C2806

F

SECONDARY ASSY

(1) CONTRAST TABLE
XWZ3069 and XWZ3103 are constructed the same except for the following :
Mark Symbol and Description Part No. XWZ3103 XWZ3069 IC11,IC12 PROTECTOR AEK7021 AEK7019 (7A) (5A) IC21,IC22 PROTECTOR AEK7046 AEK7053 (5A) (4A) C21,C22 CEAT332M50 CEAT222M50 Remarks

(2) PARTS LIST FOR XWZ3103 SEMICONDUCTORS
IC71 (1.25A) IC31, IC41 (3A) IC11, IC12 (7A) IC21, IC22 (5A) D11, D21 D41­D44 D31­D34 AEK7010 AEK7015 AEK7021 AEK7046 GBU4DL­5303 S5566G(TPB2) S5688G

CAPACITORS
C11, C12 (220µF/63V) C21, C22 ACH7071 CEAT332M50

OTHERS
J11 15P CABLE HOLDER JUMPER WIRE 51063­1505 D15A15­350­2651

G PRIMARY ASSY
SWITCH
S1 AKX7006

RESISTORS
R2812 R2809 R54 R52 R72 R3333, R3334 R3353, R3354 R2113, R73 R3081 R3317, R3318 R3991, R3992 R3601, R3602 VR2802 (100k) Other Resistors RD1/2LMF270J RD1/2LMF4R7J RD1/2PM181J RD1/2PM221J RD1/2PM222J RD1/4LMF100J RD1/4PU101J RD1/4PU103J RD1/4PU221J RD1/4PU683J RS2LMF331J RS2LMFR22J VCP1162 RS1/10S J

CAPACITOR
C3 (10000pF/AC250V) ACG7020

OTHERS
H3­H6 FUSE CLIP AKR7001

H SUB TRANS ASSY
SEMICONDUCTORS
IC81 Q81 D85, D88­D90 D81­D84 NJM7805FA 2SD1859X 1SS133 S5688G

OTHERS
CN1053 CN5101 CN81 CN3331 CN2302 CN2303 CN2301 CN3051 JA3001 15P CABLE HOLDER 16P FFC CONNECTOR 40P FFC CONNECTOR
4P JUMPER CONNECTOR 4P SPEAKER TERMINAL

TRANSFORMER
51063­1505 52045­1645 52045­4045 52147­0410 AKE7001 B2B­PH­K­S B3B­PH­K­R B3B­PH­K­S KM200IB14 VKB1060 T2 ATT7027

SWITCH AND RELAY
S2 RY81 AKX7004 ASR7018

KR CONNECTOR KR CONNECTOR KR CONNECTOR 3P 14P PLUG 2P PIN JACK

CAPACITORS
C83 C82 CEAT100M50 CEAT102M25

50

XR-VS77, XR-VS55
Mark No. Description Part No.
RD1/4PU J

Mark No.

Description

Part No.
CKSQYB123K50 CKSQYB471K50 CKSQYB472K50 CKSQYB473K50 CKSQYF104Z50 CKSQYF473Z50

RESISTORS
All Resistors

OTHERS
H1, H2 AN1 J81 4P CABLE HOLDER FUSE CLIP 1P AC INLET JUMPER WIRE 4P 51048­0400 AKR7001 BKP1046 D20PYY0425E

C3939 C5509, C5951­C5954 C3907, C3938, C5506­C5508 C3935 C3942, C5602, C5631­C5634, C5901 C5503, C5504, C5813, C5822

RESISTORS
R5529 (470) R5561, R5562 (1.5k) R5563, R5564 (47k) R5508 R5506 R2907, R2909, R2910, R5611, R5919 R5915 R5925 R3940 R5605, R5606, R5612, R5613, R5926 R2902, R5604, R5607­R5610 R5927 R2911­R2913, R5567 R5702 R5614 R2905 VR3901, VR3931 Other Resistors ACN7056 ACN7062 ACN7077 RA11T104J RA7T104J RD1/4PU102J RD1/4PU181J RD1/4PU331J RD1/4PU471J RD1/4PU561J RD1/4PU681J RD1/4PU821J RS1/8S0R0J RS1/8S223J RS1/8S331J RS1/8S681J XCS3002 RS1/10S

I

DISPLAY ASSY (XWZ3104)
IC5631 IC3901 IC5601 IC3931 IC5501 Q5501 Q2903, Q2906, Q2908 Q5604, Q5801 Q2910, Q2911 Q5606 Q2901, Q2904, Q2907, Q5502, Q5603 Q5821 D5591, D5593, D5811 D5563­D5568 D2901­D2903, D5569, D5570, D5626 D5901 D5612 D5613­D5616 D5608­D5611 D3931 D5617­D5620 D5603­D5607, D5621 BA3835F BA4558F­HT BU2092F BU9253FS PDC050B 2SA1037K 2SB1132 2SC2412K DTA124EK DTC124EK DTC143EK DTC143EK 1SS133 1SS181 1SS355 1SS355 BR5064X MAA5064X MBG5064X MTZJ5.1B SLP6118C51H SLP9118C51H

SEMICONDUCTORS

J

OTHERS
CN2901 19P FFC CONNECTOR CN5501 40P FFC CONNECTOR JA3901, JA3902 JACK 5901 REMOTE RECEIVER UNIT V5621 FL TUBE 2902 X5501 FL HOLDER CERAMIC RESONATOR (6MHz) 52045­1945 52045­4045 AKN7004 GP1U28X XAV3004 XNG3008 RSS1050

COILS AND FILTERS
F3903, F3904 L5811 L3931 DTF1069 LAU220J LCTB100K2125

I

DISPLAY ASSY (XWZ3070)
IC3901 IC3931 IC5501 Q5501 Q2903, Q2906, Q2908 Q5604, Q5801 Q2910, Q2911 Q5606 Q2901, Q2904, Q2907, Q5502 Q5601­Q5603, Q5605, Q5821 D5591, D5631, D5811 D5563­D5568 D2901­D2903, D5569, D5570, D5626 D5901 D3931 D5602 D5601 D5603, D5604, D5621 BA4558F­HT BU9253FS PDC050B 2SA1037K 2SB1132 2SC2412K DTA124EK DTC124EK DTC143EK DTC143EK 1SS133 1SS181 1SS355 1SS355 MTZJ5.1B SLP3118C51H SLP7118C51H SLP9118C51H

SEMICONDUCTORS

SWITCHES AND RELAYS
S5951 S5952 S5911­S5931 ASX7004 ASX7017 XSG3001

CAPACITORS
C5812 (0.047F/5.5V) C3941 C5601 C3903 C5821 C3943 C5803 C3933 C3901, C3902, C3904, C3906 C3905, C5510, C5811, C5814 C3936, C3937 C3932 C5804 C3911, C3931, C3934, C3940 C3910, C5816, C5997­C5999 ACH1246 CCSQCH101J50 CCSQSL151J50 CCSQSL331J50 CEJA100M16 CEJA101M16 CEJA1R0M50 CEJA220M16 CEJA2R2M50 CEJA470M16 CEJA4R7M50 CEJAR47M50 CKSQYB102K50 CKSQYB103K50 CKSQYB104K25

COILS AND FILTERS
F3903, F3904 L5811 L3931 DTF1069 LAU220J LCTB100K2125

51

XR-VS77, XR-VS55
Mark No. Description Part No.
ASX7004 ASX7017 XSG3001 XSG3001

Mark No.

Description

Part No.

SWITCHES AND RELAYS
S5951 S5952 S5911­S5915, S5917­S5925 S5927­S5936

J

CD SW LED ASSY
D5623 D5624 D5622 SLP3118C51H SLP7118C51H SLP9118C51H

SEMICONDUCTORS

CAPACITORS
C5812 (0.047F/5.5V) C3941 C3903 C5821 C3943 C5803 C3933 C3901, C3902, C3904, C3906 C3905, C5510, C5811, C5814 C3936, C3937 C3932 C5804 C3911, C3931, C3934, C3940 C3910, C5816, C5997­C5999 C3939 C5509, C5951­C5954 C3907, C3938, C5506­C5508 C3935 C3942, C5634, C5901 C5625 C5503, C5504, C5813, C5822 ACH1246 CCSQCH101J50 CCSQSL331J50 CEJA100M16 CEJA101M16 CEJA1R0M50 CEJA220M16 CEJA2R2M50 CEJA470M16 CEJA4R7M50 CEJAR47M50 CKSQYB102K50 CKSQYB103K50 CKSQYB104K25 CKSQYB123K50 CKSQYB471K50 CKSQYB472K50 CKSQYB473K50 CKSQYF104Z50 CKSQYF224Z25 CKSQYF473Z50

SWITCHES
S5937­S5941 XSG3001

RESISTORS
All Resistors RS1/10S J

OTHERS
J5501 JUMPER WIRE D20PWW0615E

RESISTORS
R5529 (470) R5561, R5562 (1.5) R5563, R5564 (47k) R5508 R5506 R2907, R2909, R2910, R5919 R5915 R5925 R3940 R5926 R2902 R5927 R2911­R2913, R5567 R5702 R5614 R2905 VR3901, VR3931 Other Resistors ACN7056 ACN7062 ACN7077 RA11T104J RA7T104J RD1/4PU102J RD1/4PU181J RD1/4PU331J RD1/4PU471J RD1/4PU561J RD1/4PU681J RD1/4PU821J RS1/8S0R0J RS1/8S223J RS1/8S331J RS1/8S681J XCS3002 RS1/10S

J

OTHERS
CN2901 17P FFC CONNECTOR CN5501 40P FFC CONNECTOR JA3901, JA3902 JACK 5901 REMOTE RECEIVER UNIT 5631 FL HOLDER V5621 X5501 FL TUBE CERAMIC RESONATOR (6MHz) 52045­1745 52045­4045 AKN7004 GP1U28X VNF1096 XAV3003 RSS1050

52

XR-VS77, XR-VS55

6. ADJUSTMENT
6.1 TUNER SECTION · Set the mode selector to FM BAND. · Connect the wiring as shown in Fig. 1.
Step No. 1 2 Adjustment Title Front End Sensitivity TUNED IND. Lighting Level FM SG (1kHz, ± 75kHz dev.) Frequency (MHz) 98 98 Level (dBµV) 0-30 18 ± 2 Reception Frequency Display 98MHz 98MHz Adjustment Location L6402 T6401 VR6201 Specifications Adjust so that the DC voltage between the IC6201pin 20 and GND becomes at maximum level. Adjust so that the indicator of TUNED IND. starts to light up.

FM Tuner Section

Note: Before adjusting, make sure there is no gap between L6401 and L6402. If there is a gap between them, bring them into contact with each other first, and then make adjustments.

· Set the mode selector to AM BAND. · Connect the wiring as shown in Fig. 1.
Step No. 1 Adjustment Title Front End Sensitivity AM SG (400Hz, 30% Mod.) Frequency (kHz) 999 (*1) Level (dBµV/m) 35-45 Reception Frequency Display 999kHz (*1) Adjustment Location T6201 Specifications Adjust so that the DC voltage between the IC6201pin 20 and GND becomes at maximum level.

AM Tuner Section

Note (*1): For the area using 10kHz step, frequencies should be 1000kHz.

60cm Loop antenna

AM SG

Center FM SG

Center

AM antenna terminal

MPX SG

PRODUCT

DC Voltmeter

FM75 antenna terminal

Fig. 1 AM and FM Adjustment Wiring Diagram

FM/AM TUNER MODULE
SIDE A
AM antenna terminal YELLOW BLACK AXX7041 FM antenna terminal Pin 20 VR6201 T6401 L6401 IC6201 T6201

L6402

Fig. 2 Adjustment Point
53

XR-VS77, XR-VS55

6.2 CASSETTE DECK SECTION
6.2.1 For XR-VS77

· Adjustment points and test points are shown in Fig.3, Fig.5 and Fig.7. · Test tape: NCT-111 (3kHz, 30min).
1. Tape Speed Adjustment
No. Mode Deck I PLAY Test Tape Adjusting Points Measurement Points Adjustment Procedure Press the PLAY SW and adjust so that the reading becomes 3000Hz ± 20Hz. Confirm that wow & flutter level is below 0.3% (in the reverse direction, confirm that the reading is within 3000Hz ± 60Hz). Remarks

Mechanical Adjustment

1

ADJ. VR on TAPE TEST NCT-111 CASSETTE POINT (Rch) (Playback : 3kHz) MECHA(Fig. 3) (AF Assy)

Tape Speed ADJ. VR AF Assy Front Side Cassette Mechanism Section (Side View)

Fig.3 Tape Speed ADJ. Point

Electrical Adjustment
Check the following before starting.
(1) Confirm that the tape speed adjustment has been completed. (2) Clean the heads and demagnetize them using a head eraser. (3) Set the measurement level to 0 dBV = 1 Vrms. (4) Use the specified tape for adjustment. Use the labeled (A) side of the test tape. STD-331E : For playback check STD-632 : Normal blank tape (5) Provide yourself with the following measuring devides: · AC millivoltmeter · Low-frequency oscillator · Attenuator · Oscilloscope (6) Adjust both right and left channels unless otherwise specified. (7) Turn the DOLBY NR switch off unless otherwize specified. (8) Warm up the unit for several minutes before adjustment. In particular, be sure to warm up the unit in the REC/PLAY mode for 3 to 5 minutes before starting recording/playback frequency characteristics adjustment. (9) Always follow the indicated adjustment order. Otherwise, a complete adjustment may not be achieved.

Playback Adjustment (Decks I and II)
(1) Head Azimuth Adjustment (2) Playback Level Adjustment

Recording Adjustment (Deck I)
(1) Bias Oscillation Frequency Adjustment (2) Recording Bias Adjustment (3) Recording Level Adjustment. (4) ALC Operation Check

* As the reference recording level is 250nwb/m for STD-331E, the recording level will be higher by 4 dB for STD-331B (160nwb/m). When adjusting, pay carefull attention to the type of tape used.

Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. "DOLBY" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

54

XR-VS77, XR-VS55

0 dB 30s 315Hz

0 dB: 315 Hz, 250 nwb/m 30s 6.3kHz 30s 10kHz 30s 315Hz 10s ......................................................................................................... 10s ­20 dB 12.5 6.3 500 250 125 14kHz kHz 10kHz 8kHz kHz 4kHz 2kHz 1kHz Hz Hz Hz 63Hz 40Hz 10s

Fig. 4 STD-331E Test Tape

Playback Adjustment
(1) Head Azimuth Adjustment
Step 1 Mode PLAY Input Signal/ Test Tape STD-331E test tape (Playback: 10kHz, -20dB)

· Do not switch between forward and reverse operation with the screwdriver inserted.
Adjusting Points Deck I Deck II Head azimuth adjustment screw (Fig. 5) Measurement Points Adjustment Value Remarks After adjustment, apply silicon bond to the head azimuth adjustment screw. TAPE TEST Max. playback POINT (L, Rch) signal level (AF Assy)

(2) Playback Level Adjustment
Step Mode Input Signal/ Test Tape

· Since this adjustment determines playback Dolby NR level, perform it carefully.
Adjusting Points Deck I Deck II Measurement Points Adjustment Value Remarks STD-331E test tape (Playback: 315Hz,0dB) VR2303(Lch) VR2304(Rch) TAPE TEST POINT (L, Rch) VR2305(Lch) (AF Assy) VR2306(Rch)

1

PLAY

­ 3.7dBV

PLAY BACK
250 3dB 10k 3dB 12.5k

4dB

RECORDING
250 3dB 10k 3dB 12.5k

5dB

REV Azimuth Adjustment Screw

FWD Azimuth Adjustment Screw

Fig. 5 Head Azimuth Adjustment Screw

Fig. 6 Frequency Characteristics

55

XR-VS77, XR-VS55

Recording Adjustment
(1) Bias Oscillation Frequency Adjustment
Step Mode Input Signal/ Test Tape Load the STD-632 test tape and set the recording mode. Adjusting Points Deck II DECK I L2801 (AF Assy) Measurement Points Between A point in Fig.7 and GND. Adjustment Value Oscillation frequency to be 105.0kHz ± 2kHz. Remarks If the REC/STOP button for four seconds while the power is in STAND BY mode, the frequency will decrease 2 to 3 kHz.

1

REC

(2) Recording Bias Adjustment
Step Mode

· Since this adjustment affects recording bias, prevent distortion from increasing due to underbias.
Input Signal/Test Tape Input a 315Hz signal to the AUX terminal and set the input selector to AUX. Adjusting Points Deck II DECK I Deck II DECK I Input signal level VR2801(Lch) VR2802(Rch) Measurement Points TAPE TEST POINT (L, Rch) (AF Assy) TAPE TEST POINT (L, Rch) (AF Assy) Adjustment Value Remarks

1

REC

­ 23.7dBV

2

Load the STD-632 test tape and REC record/playback the 315Hz and PLAY 10kHz signals. (see the Note below)

Repeat adjustment until playback level of the 10kHz signal is within 0 ± 0.5dB from that of the 315Hz signal.

Note : Set the 10kHz input signal level to the same value as the 315Hz input signal level of step 1.

(3) Recording Level Adjustment
Step Mode Input Signal/Test Tape Input a 315Hz signal to the AUX terminal and set the input selector to AUX. Adjusting Points Deck II Input signal level DECK I Deck II DECK I VR2301(Lch) VR2302(Rch) Measurement Points TAPE TEST POINT (L, Rch) (AF Assy) TAPE TEST POINT (L, Rch) (AF Assy) Adjustment Value Remarks

1

REC

­ 7.7dBV

2

Load the STD-632 test tape and REC record/playback the 315Hz PLAY signal.

Repeat recording, playback and adjustment until playback level of the 315Hz signal becomes ­ 7.7dBV.

(4) ALC Operation Check
Step 1 2 Mode REC/ PAUSE Input Signal/Test Tape Input a 315Hz signal to the AUX terminal and set the input selector to AUX. Adjusting Points Input signal level Set to a level +10dB adove the input level at step1. Measurement Points TAPE TEST POINT (L, Rch) (AF Assy) Adjustment Value ­ 8.2dBV Confirm that the reading is ­ 2.2 ± 2.5dBV. Remarks

56

XR-VS77, XR-VS55

AF ASSY

SIDE A

FRONT TAPE TEST POINT L ch R ch VR2303 VR2305

VR2302 VR2301 VR2304 VR2306 L2801

A

VR2802 VR2801

Fig.7 Adjustment and Measurement Points

57

XR-VS77, XR-VS55

6.2.2 For XR-VS55

· Adjustment points and test points are shown in Fig.8, Fig.10 and Fig.11. · Test tape: NCT-111 (3kHz, 30min).
1. Tape Speed Adjustment
No. Mode Deck I PLAY Test Tape Adjusting Points Measurement Points Adjustment Procedure Press the PLAY SW and adjust so that the reading becomes 3000Hz ± 20Hz. Confirm that wow & flutter level is below 0.3% (in the reverse direction, confirm that the reading is within 3000Hz ± 60Hz). Remarks

Mechanical Adjustment

1

ADJ. VR on TAPE TEST NCT-111 CASSETTE POINT (Rch) (Playback : 3kHz) MECHA(Fig. 8) (AF Assy)

Tape Speed ADJ. VR AF Assy Front Side Cassette Mechanism Section (Side View)

Fig.8 Tape Speed ADJ. Point

Electrical Adjustment
Check the following before starting.
(1) Confirm that the tape speed adjustment has been completed. (2) Clean the heads and demagnetize them using a head eraser. (3) Set the measurement level to 0 dBV = 1 Vrms. (4) Use the specified tape for adjustment. Use the labeled (A) side of the test tape. STD-331E : For playback check STD-632 : Normal blank tape (5) Provide yourself with the following measuring devides: · AC voltmeter (Noisemeter : filter off) · AC millivoltmeter · Low-frequency oscillator · Attenuator · Oscilloscope (6) Adjust both right and left channels unless otherwise specified. (7) Warm up the unit for several minutes before adjustment. In particular, be sure to warm up the unit in the REC/PLAY mode for 3 to 5 minutes before starting recording/playback frequency characteristics adjustment. (8) Always follow the indicated adjustment order. Otherwise, a complete adjustment may not be achieved.

Playback Adjustment (Decks I and II)
(1) Head Azimuth Adjustment

Recording Adjustment (Deck I)
(1) Bias Oscillation Frequency Adjustment (2) Recording Bias Adjustment
* As the reference recording level is 250nwb/m for STD-331E, the recording level will be higher by 4 dB for STD-331B (160nwb/m). When adjusting, pay carefull attention to the type of tape used.

0 dB 30s 315Hz

0 dB: 315 Hz, 250 nwb/m 30s 6.3kHz 30s 10kHz 30s 315Hz 10s ......................................................................................................... 10s ­20 dB 12.5 6.3 500 250 125 14kHz kHz 10kHz 8kHz kHz 4kHz 2kHz 1kHz Hz 63Hz 40Hz Hz Hz 10s

Fig. 9 STD-331E Test Tape

58

XR-VS77, XR-VS55

REV Azimuth Adjustment Screw

FWD Azimuth Adjustment Screw

Fig. 10 Head Azimuth Adjustment Screw

Playback Adjustment
(1) Head Azimuth Adjustment
Step 1 Mode PLAY Input Signal/ Test Tape STD-331E test tape (Playback: 10kHz, -20dB)

· Do not switch between forward and reverse operation with the screwdriver inserted.
Adjusting Points Deck I Deck II Measurement Points Adjustment Value Remarks After adjustment, apply silicon bond to the head azimuth adjustment screw. Head azimuth TAPE TEST Max. playback adjustment POINT (L, Rch) signal level screw (Fig. 10) (AF Assy)

Recording Adjustment
(1) Bias Oscillation Frequency Adjustment
Step Mode Input Signal/ Test Tape Load the STD-632 test tape and set the recording mode. Adjusting Points Deck II DECK I L2801 (AF Assy) Measurement Points Adjustment Value Remarks

1

REC

Oscillation frequency to Between A point in Fig. 11 be 105.0kHz ± 2kHz. and GND.

(2) Recording Bias Adjustment
Step 1 Mode REC

· Since this adjustment affects recording bias, prevent distortion from increasing due to underbias.
Input Signal/Test Tape Load the STD-632 test tape and record (No signal) Adjusting Points Deck I Deck II DECK I VR2802 (AF Assy) VR2802 (AF Assy) Measurement Adjustment Value Points BIAS TP POINT 24V ­ 27V (AF Assy) TAPE TEST POINT (L, Rch) (AF Assy) Repeat adjustment until playback level of the 10kHz signal is within 0 ± 1.0dB from that of the 315Hz signal. Remarks

2

Load the STD-632 test tape. REC Record the 315Hz and 10kHz PLAY signals at -25dBV input level (check B point) and playback.

Note : No connecting to BIAS TP POINT at Step 2 RECPLAY.

59

XR-VS77, XR-VS55

AF ASSY

SIDE B

FRONT TAPE TEST POINT R ch L ch B (VR is nothing)

L2801 VR2301 VR2302 BIAS TP POINT VR2802 A

Fig.11 Adjustment and Measurement Points

60

XR-VS77, XR-VS55

6.3 TEST MODE
NOTE: There is no information to be shown in this CD adjustment.

How to Start/Cancel Test Mode

TEST MODE : ON
TEST DISC: YEDS-7

CD

CD TEST

STANDBY/ON

Function CD

Short Point

CD TEST

"TEST 4"
Short Point

TEST MODE : PLAY
TEST DISC: YEDS-7
REC/ STOP PLAY/ PAUSE
CLOSE

PLAY/ PAUSE

outwards inwards Pickup Move

Laser diode: LIGHTS UP Focus servo: CLOSE

Spindle motor: START Spindle servo: CLOSE

OPEN

Tracking servo:

TEST MODE : STOP
REC/ STOP

CANCEL

STOP all operations.

STANDBY/ON

Test Point
DISPLAY ASSY
SIDE B

Bottom Side

CD TEST

61

XR-VS77, XR-VS55

7. GENERAL INFORMATION
7.1 PARTS
7.1.1 IC
· The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

HA12136AF (AF ASSY : IC2201)
· Dolby B Type NR System IC

·Pin Function
No. 1 2 3 4 5 6 7 8 Pin Name REC IN VCC PB IN Vref NR ON/OFF PB OUT DET REC OUT Power supply Playback (Decode) input Reference voltage Mode control pin for NR ON/OFF "H" : NR ON, "L" : NR OFF Playback (Decode) output Time constant pin for the level detector Recording (Encode) output Function Recording (Encode) input No. 9 Pin Name REC OUT Function Recording (Encode) output Time constant pin for the level detector Playback (Decode) output Mode control pin for REC/PB (Encode/Decode) "H" : REC (Encode), "L" : PB (Decode) Reference current input pin for the active filters Playback (Decode) input Ground Recording (Encode) input 10 DET 11 PB OUT 12 REC/PB 13 BIAS 14 PB IN 15 GND 16 REC IN

HA12211NT (AF ASSY : IC2301)
· REC Equalizer and PB Equalizer System IC

·Block Diagram
REC IN
TAPE(R) TAPE(L) REC­SEL

from logic
AUX(R)

to Dolby
PB­OUT(L) PB­OUT(R)

AUX(L)

GND

IREF

HSP

30

29

28

27

26

25

24

23

22

21

20

A/B

19

18

17
PB­CAL

16
PB­CAL A(R) PB­CAL

L­ch

R­ch

L­ch

12dB

B A 139k

REC­EQ

R­ch
A B 10k

5k

2.7k 2.26k 1.12k

1
Vcc

2
REC­OUT(L)

3
REC­OUT(R)

4
REC­RETURN

PB­IN 5
B(L)

6
B(R)

7
VREF

8
A(L)

9
A(R)

10
(L)

11
(R)

12
(L)

13
(R)

PB­CAL

PB­EQ

PB­EQ

PB­NF

PB­NF

PB­IN

PB­IN

PB­IN

14
A(L)

15

62

B(R)

B(L)

BCr

ACr

XR-VS77, XR-VS55

·Pin Function
No. 1 2 3 4 5 6 7 8 9 Pin Name VCC RECOUT (L) RECOUT (R) PB-IN B (L) PB-IN B (R) VREF PB-IN A (L) PB-IN A (R) VCC pin REC-EQ output Function No. Pin Name Function Feed back input for gain adjustment PB output 16 PB-Cal B (R) 17 PB-Cal B (L) 18 PB OUT (R) 19 PB OUT (L) 20 A/B 21 HSP 22 Acr 23 Bcr 24 REC-SEL 25 IREF 26 AUX (R) 27 AUX (L) 28 TAPE (R) 29 TAPE (L) 30 GND GND pin REC-EQ input Mode control input Equalizer reference current input Mode control input

REC-RETURN REC return PB B deck input Reference voltage PB A deck input PB EQ feed back NAB output Feed back input for gain adjustment

10 PB-NF (L) 11 PB-NF (R) 12 PB-EQ (L) 13 PB-EQ (R) 14 PB-Cal A (L) 15 PB-Cal A (R)

LC75394NED (AF ASSY : IC3001)
· Electrical Volume IC

·Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Pin Name
LF4C3 LF4C2 LF4C1 LF3C3 LF3C2 LF3C1 LF2C3 LF2C2 LF2C1 LF1C3 LF1C2 LF1C1 LTIN LSELO LINVIN1 L4 L3 NC L2 NC L1 VSS CL DI CE VS S AVS S R1 NC R2 NC R3

Function
F4 band control block of L ch External capacitor connection pin

No.
33 34 35 36

Pin Name
R4 RINVIN1 RSELO RTIN RF1C1 RF1C2 RF1C3 RF2C1 RF2C2 RF2C3 RF3C1 RF3C2 RF3C3 RF4C1 RF4C2 RF4C3 RF5 RVref RINVIN2 RTOUT RVRIN NC RVROUT Vref VDD LVROUT NC LVRIN LTOUT LINVIN2 LVref LF5 F5 band control block Signal input

Function
Inverting input of OP amp. for input gain setting Input selector output Tone control input pin that is drived with low-impedance F1 band control block of R ch External capacitor connection pin

F3 band control block of L ch External capacitor connection pin

37 38 39

F2 band control block of L ch External capacitor connection pin

40 41 42

F2 band control block of R ch External capacitor connection pin

F1 band control block of L ch External capacitor connection pin Tone control input pin that is drived with low-impedance Input selector output Inverting input of OP amp. for input gain setting Signal input Non connection Signal input Non connection Signal input Ground of internal logic system Serial data and clock input for control Chip enable pin H: Enable data transfer

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

F3 band control block of R ch External capacitor connection pin

F4 band control block of R ch External capacitor connection pin External capacitor connection pin

Common pin of volume, tone and input selector blocks Inverting input of OP amp. for graphic equalizer Tone control output Volume input pin that is drived with low-impedance Non connection Volume output pin VDD/2 voltage generating block between Vref and VSS. Power supply Volume output pin Non connection Volume input pin that is drived with low-impedance Tone control output Inverting input of OP amp. for graphic equalizer Common pin of volume, tone and input selector blocks F5 band control block External capacitor connection pin Connect a capacitor

Ground of internal logic system Ground of internal OP amp. Signal input Non connection Signal input Non connection Signal input

63

XR-VS77, XR-VS55

·Block Diagram

LVROUT

RVROUT

RINVIN2

LINVIN2

RVRIN

RTOUT

LTOUT

LVRIN

RVref 50

LVref

VDD

Vref

64

63

62

61

60

59 LVref

58

57

56

55

54 RVref

53

52

51

49

LF4C3 1 LF4C2 2 LF4C1 3 LF3C3 4 LF3C2 5 LF3C1 6 LF2C3 7 LF2C2 8 LF2C1 9 LF1C3 10 LF1C2 11 LF1C1 12 LTIN 13 LSELO 14 LINVIN1 15 L4 16

RVref

LVref

RF5 48 RF4C3 47 RF4C2 46 RF4C1 45 RF3C3 44 RF3C2 43 RF3C1 42 RF2C3 41 RF2C2 40 RF2C1 39 RF1C3 38 RF1C2 37 RF1C1 36 RTIN 35 RSELO 34 RINVIN1 33 R4 32 R3

LF5

NC

NC

LATCH

DECODER

SHIFT REGISTER

CONTROL

17 L3

18 NC

19 L2

20 NC

21 L1

22 VSS

23 CL

24 DI

25 CE

26 VSS

27 AVSS

28 R1

RVref

LVref

29 NC

RVref 30 R2

LVref

RVref

LVref

RVref

LVref

31 NC

64

XR-VS77, XR-VS55

STK407-070B (AF ASSY : IC3301)(XR-VS77) STK407-050B (AF ASSY : IC3301)(XR-VS55)
· Audio IC

·Block Diagram
6 9 7 3

D2 R3 TR9 TR1 C1 R1 10 TR3 11 D3 12 TR5 R6 D1 TR7 R9 R7 TR10 TR12 TR24 R19 R17 D5 TR22 TR4 R5 C2 R4 TR8 TR20 TR2 TR6 R8 TR11 TR23 R18 TR18 TR21 R13

D4

TR14

TR13 C3

C4 R14 TR16 R15

R11 14 TR15 13

R16 TR19

TR17

R2

R12

15

2

8

1

4

5

65

XR-VS77, XR-VS55

PDC050A (DISPLAY ASSY : IC5501)
· System Control Microcomputer

·Pin Function
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Pin Name
VCD RESET NC NC NC EXP CLK EXP DATA EXP CE LED1/SPE A LED2/SPE B LED3/SPE C AC XRESET REEL1 REEL2 VSS CF1 CF2 VD D KEY1 MS ST/TUNE NC TIMER LED KEY2 SPE-IN KEY3 VC S NC REMOCON G* G* G* G* G* G* G* G* G* G* G* G* G* G* G* G* VD D S*/D5597 S*/D5596 S*/D5595 S*/D5594

I/O
O O I O O O O O O O I I I I ­ I O ­ I I I I O I I I I I I power supply Front key input Not used Not used

Function
Reset output for VCD LSI

No.
51 52 53 54 55 56 57 58

Pin Name
VFDP S*/D5593 S*/D5592 S*/D5591 S* S* S* S* S* S* S* S* S* S* S* S* S*/ARR S*/ARF S*/MODE1 S*/MODE2 S*/HALF1 VDD S*/HALF2 S*/CrO2_1 S*/CrO2_2 SCAN ON SOL2 SOL1 MOTOR RDSDATA VOLJOG1 VOLJOG2 PLL CE NC EVOL CE POWER LINE MUTE TIMER LED /LED CE VSS VDD NC NC MORP JOG1 MORP JOG2 SYSDATA TXDATA SCLK VDS VDV VCLK

I/O
­ * * * O O O O O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O ­ I/O I/O I/O O O O O I I O ­ O O O O ­ ­ I I O I O O I O Power supply

Function

Not used Clock output for EXP IC (BU4094), LED IC (BU2092) and Prologic IC (LV1035) Data output for EXP IC (BU4094), LED IC (BU2092) and Prologic IC (LV1035) EXP IC (BU4094), LED IC (BU2092) strobe output LED control / Spectrum analyzer IC (BU1923) output control AC pulse input (for clock , power supply monitor) CPU reset input Pulse input for deck 2 reel Pulse input for deck 1 reel Ground

59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84

FL display control anode

Deck MS signal input Tuner tuned (STEREO) detection Not used LED control (for timer) (XR-VS77 only) Front key input Spectrum analyzer signal input Front key input Strobe input from VCD LSI Not used Remote control signal input

FL display control anode Key scan input control Deck 1 solenoid control Deck 2 solenoid control Deck motor control Data input for RDS Pulse input for volume jog Tuner PLL IC strobe output Not used Main volume control IC (LC75394) strobe output Main power control Line mute control LED control (for TIMER) / LED control IC (BU2092) strobe output Ground Power supply No connection Pulse input for sound morphing jog Serial data output Serial data input Serial clock output Serial data output for VCD LSI Serial data input for VCD LSI Clock output for VCD LSI

O

FL display control anode

85 86 87 88 89 90 91 92

O

FL display control anode (XR-VS77 only)

93 94 95

­ O O * *

Power supply

96 97 98 99 100

FL display control anode

66

XR-VS77, XR-VS55
LC78622NE (CD ASSY : IC8301)
· CD DSP IC
TEST1 TEST2 TEST3 TEST4 VVDD VVSS TEST5 TST11 EFMO ISET PDO VDD PCK TAI VSS RAM address generator Interpolation mute

· Block Diagram

9

6

4

3

5

FR 7

21

20 59 64 11 32 33 62

23 8

DEFI 1 EFMIN 10

Slice level control

VCO clock oscillator clock control

2k × 8-bits RAM

FSEQ 22 CLV+ 12 CLV­ 13 V/*P 14 PW 49 SBCK 51 SBSY 47 SFSY 50 *CS 63 WRQ 53 SQOUT 55 *CQCK 57 COIN 56 RWC 54

Sync detection EFM demosulation CLV Digital servo C1, C2 error detection & correcting Flag Processing

30 C2F

Digital output

31 DOUT

Sub core separation QCRC

Digital attenuator 8 × oversampling digital-filter

Microcomputer Interface

1-bit DAC General purpose port

Servo commander

Crystal oscillation system generator

L. P. F

15 16 17 20 19 58 18 34 24 25 26 27 28 29 48 60 61 46 52 45 44 43 39 41 35 MUTER/CONT7 EMPH/CONT6 EFLG TOFF CONT1 CONT2 CONT3 CONT4 CONT5 4.2M TGL 16M XOUT XVDD RVDD RVSS HFL TES PCCL *RES XVSS FSX JP­ JP+ XIN

40 RCHO

37 42 38 36 MUTEL/CONT8 LCHO LVDD LVSS

· Pin Function
No.
1 2 3 4 5 6 7 8 9

Pin Name
DEFI TAI PDO VVSS ISET VVDD FR VSS EFMO

I/ O
I I O - AI - AI - O I I O O O I I O O O O PLL pins Test input pin

Function
Defect detection signal (DEF) input pin (Must be connected to 0V when unused). A pull-down resistor is built-in. Must be connected to 0V.

External VCO control phase comparator output pin Internal VCO ground pin Must be connected to 0V. PDO output current adjustment resistor connection pin Internal VCO power supply pin VCO frequency range adjustment Digital system ground pin Must be connected to 0V. Slice level control EFM signal output pin EFM signal input pin

10 EFMIN 11 TEST2 12 CLV+ 13 CLV­ 14 V/*P 15 HFL 16 TES 17 TOFF 18 TGL 19 JP+ 20 JP­

Test input pin A pull-down resistor is built-in. Must be connected to 0V. Disc motor contr