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PAMS Technical Documentation RAE2 Series PDA Phone
Chapter 09 Mechanical Parts and Disassembly
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Copyright E 1999 Nokia Mobile Phones. All rights reserved.
RAE2 Mechanical Parts
PAMS Technical Documentation
AMENDMENT RECORD SHEET
Amendment Number Date Inserted By Comments Original
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CONTENTS Page No
Exploded Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . List of Mechanic Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCD / UI Module Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . System Module Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 5 6 8
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RAE2 Exploded diagram below
1
2 5 4
3
6 8 10 12 14 16 17 18 21 24 26 23 28 30 27 25 20 22 19 11 9
7
13 15
32 34
33
31
29
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List of Mechanic Parts
Item 1 2 3 4 5 6 7 8 9 10 11 12A 12B 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Code 9456203 6190033 9790326 0201097 4850063 4850801 9855044 4850049 9780234 9460251 9460248 9460249 6402165 0660183 9790330 9790320 9451258 9456209 0201096 9367026 9547007 9790313 ** 5140119 5469091 9467029 9510421 5140067 5140133 9451261 9456156 6190013 9451257 9510425 9470052 Description Front cover with lens Screw M1,6x5 6 pcs Phone keypad Phone UI PCB Phone LCD PDA Display ELbacklight Hingle flex PDA LCD Coaxial cable Flex cover Hinge end Latch Spring Antenna Function keypad left Function keypad right IR window Screen frame PDA PCB Keypad frame Chassis QWERTY keypad CMT PCB HF speaker System connector Audio holder Metal gasket Earpiece Microphone Audio cover Back cover Screws Card cover Card shield Plug 4 pcs 6 x M1,6x7 Note: English language keypad Not available as spare part 6x M1,6X5 Specifications / Ratings
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LCD / UI Module Disassembly
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Remove battery. Remove cover label (A) and screw (B). Gently lift off front cover starting from both sides in the bottom end of the phone or by pulling the top end of front cover. Remove phone keymat. Remove 5 screws (C) and 2 washers (D). Disconnect flex connectors by releasing connector clips. Connectors will be opened by lifting the clip up. Unplug the coaxial cable. Unclip UI PCB from PDA LCD by lifting up 3 metal clips (E). Remove phone LCD. Do not try to remove phone LCD without opening the metal clip. Elastomer might be damaged. Remove UI PCB, display EL backlight, PDA LCD and function keypads. Note 1: Latch and spring, spring flies away quite easily. Note 2: PDA LCD is connected to screen frame with tapes. Always use new tapes when reassembling. Remove antenna. Use a knife or a small screwdriver to lift plastic clip which blocks the antenna. Reassemble in reverse order and observe the following points: Check that coaxial cable goes behind guide pin and does not get trapped under front cover. See further details in figure1
11. 12.
Note that torque of the screws must be 10 Ncm. Assembly flex cover so that mat side is inside the phone. The correct way to assembly coaxial cable is described in the next page.
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Figure 1.
Figure1. Correct way to assemble the coaxial cable in the lid part.
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System Module Disassembly
1. 2. 3. 4. 5. Remove battery. Remove four plugs (34) and six screws (31). Remove audio cover, audio holder and back cover, be careful not to touch sensitive parts of earpiece. Unplug the coaxial cable. Remove CMT PCB, system connector and IR window. CMT PCB might be very tightly connected, use necessary force to remove it. Open chassis. Disconnect flex connector by releasing connector clip. Connector will be opened by lifting the clip up. Remove PDA PCB. Remove chassis; at first from the lower hinge, easiest position is to put the hinge almost 180° angle, and remove the chassis then. Be careful not to damage coaxial cable. Remove QWERTY keypad and keypad frame. Do not touch carbon connections surfaces on QWERTY keypad. Reassemble in reverse order and observe following points: Reassemble chassis first to the upper hinge and check coaxial cable. Reassemble PDA PCB and connect flex connector when chassis is open. Coaxial cable must go under the hinge flex and between two bulbs on keypad frame. See picture. (figure 4) Check that coaxial cable does not get trapped. Check that coaxial cable goes to CMT PCB between two bulbs. See pictures.(figure 2 and figure 3) Notice that torque of screws must be 15 Ncm. Figures 2 to 4 : The correct way to assemble coaxial cable.
6. 7. 8.
9. 10.
11.
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Figure 2.
Figure 2. Correct way to assemble coaxial cable between the guiding pins.
Figure 3.
Figure 3. Correct way to assemble coaxial cable on CMT PCB.
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Figure 4. Correct way to assemble coaxial cable under hinge flex cover.
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