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BRUTUS
SNOW BLADE
Owner's Manual
for Maintenance and Safety
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS owners. We proudly pro-
duce an exciting line of utility and recreational products.
· Snowmobiles
· All-terrain vehicles (ATVs)
· BRUTUS® utility vehicles and attachments
· RANGER® utility vehicles
· Victory® motorcycles
· Low Emission Vehicles (LEVs)
We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today.
Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the
finest machine we've ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner's man-
ual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the
POLARIS Service Manual and should be performed only by a Factory Certified Master Service Dealer® (MSD) Technician.
Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Be sure to return to your dealership
for all of your service needs during, and after, the warranty period.
1
POLARIS® and BRUTUS® are trademarks of POLARIS Industries Inc.
Copyright 2013 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publica-
tion. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle
and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be
accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.
Printed in U.S.A.
BRUTUS Snow Blade Owner's Manual
P/N 9924406
2
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lifting The Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Transporting The Attachment On A Trailer . . . . . . . . . . . . . . 26
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
POLARIS Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hydraulic Connection Specifications. . . . . . . . . . . . . . . . . . . 47
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3
INTRODUCTION
WARNING
Failure to follow the warnings contained in this manual can result in severe injury or death.
A POLARIS BRUTUS and attachments are not toy's and can be hazardous to operate. This vehicle handles differently than other vehicles,
such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over
obstacles, if you fail to take proper precautions.
· Read this owner's manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this
manual with the vehicle.
· Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
· Always keep hands and feet inside the vehicle at all times.
· The Polaris BRUTUS is not intended for on-highway use. Driver must be at least 16 years old with a valid driver's license to operate.
Passengers must be at least 12 years old and tall enough to sit with feet firmly on the floor. All SxS drivers should take a safety training
course. Polaris recommends that drivers and passengers wear helmets, eye protection, and protective clothing, especially for trail riding
and other recreational use. Always wear seat belts. Be particularly careful on difficult terrain. Never engage in stunt driving, and avoid
excessive speeds and sharp turns. Riding and alcohol/drugs don't mix. Check local laws before riding trails.
The BRUTUS is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehi-
cle in your area.
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when
these words and symbols are used. Become familiar with their meanings before reading the manual.
Safety Symbols and Signal Words
The following signal words and symbols appear throughout this manual. Your safety and the safety of others is involved when
these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
4
INTRODUCTION
Vehicle Identification Numbers
Record your snow blade identification number in the spaces provided.
VIN
Vehicle Model Number:
5
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehi-
cle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the
instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety
labels are provided by POLARIS at no charge. The part number is printed on the label.
3120231
3120480
6
SAFETY
Safety Labels and Locations
Keep Away Danger
DANGER
AVOID INJURY OR DEATH
· Keep 10 feet (3 m) away from machine and attachment when in use.
3120231
Raise Storage Stand Before Operating
3120480
7
SAFETY
Operator Safety
WARNING!
Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your
owner's manual.
· Read this manual and all labels carefully. Follow the operating procedures described.
· Never allow anyone under age 16 to operate this vehicle and never allow anyone without a valid driver's license to operate
this vehicle.
· Do not carry passengers until you have at least two hours of driving experience with this vehicle.
· No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the
floor and hand holds.
· The driver and all passengers must wear eye protection and seat belt at all times. All riders should also wear long sleeves,
long pants and sturdy over-the-ankle boots.
· Always keep hands and feet inside the vehicle at all times.
· Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.
· Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
· To reduce tipover risk, be especially careful when encountering obstacles and slopes and when braking on hills or during
turns.
· This vehicle is for off road use only. Never operate on public roads. Always avoid paved surfaces.
· Never consume alcohol or drugs before or while operating this vehicle.
· Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and
your experience.
· Never attempt jumps or other stunts.
· Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection pro-
cedures described in this manual.
· Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.
· Never operate on excessively rough, slippery or loose terrain.
· Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds.
Never turn at excessive speeds.
· Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
· Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting
larger hills.
· Always follow proper procedures for climbing hills as described in the BRUTUS owner's manual. Check the terrain care-
fully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never move the travel
control pedal suddenly, make sudden changes of direction or make sudden gear changes. Never go over the top of a hill at
high speed.
· Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the ter-
rain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which would
cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.
· Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such as rocks or
fallen trees. Always follow the proper procedures outlined in the BRUTUS owner's manual when operating over obstacles.
· Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the
chance of skidding or sliding out of control.
· Never operate your vehicle in fast-flowing water or in water deeper than that specified in the BRUTUS owner's manual.
Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several
times to let friction dry out the pads.
· Always be sure there are no obstacles or people behind your vehicle when operating in reverse. When it's safe to proceed in
reverse, move slowly. Avoid turning at sharp angles in reverse.
· Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on
safety labels.
· Never modify this vehicle through improper installation or use of accessories.
· Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce
speed and follow the instructions in this manual for hauling cargo, with attachments installed or pulling a trailer. Allow a
greater distance for braking. Keep the attachment arm low (if equipped) and slow down when turning.
· Check that the attachment is securely fastened to the machine.
· Check for underground lines before operating attachment (if applicable).
· Disengage PTO (if equipped), put the gear selector lever in PARK, stop the engine and make sure all rotating components
are stopped before exiting utility vehicle.
· Always stop the engine before refueling. Remove flammable material containers from the box before filling them with fuel.
Make sure the refueling area is well ventilated and free of any source of flame or sparks. Fuel is extremely flammable. See
your BRUTUS owner's manual for fuel safety warnings.
· Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting.
FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1-800-342-3764.
8
SAFETY
Operator Safety
Equipment Modifications
We strongly recommend that consumers do not install on a POLARIS BRUTUS any equipment that may increase the speed or
power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original
equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS BRUTUS is terminated if any equipment has been added to the vehicle, or if any modifica-
tions have been made to the vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change
the handling characteristics of the vehicle. Use only POLARIS-approved accessories and attachments, and familiarize your-
self with their function and effect on the vehicle.
WARNING!
Failure to operate the BRUTUS properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or
death. Heed all safety warnings outlined in this section of the owner's manual. See the OPERATION section of the owner's manual for
proper operating procedures.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and
NEVER operate without a valid driver's license.
No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to
comfortably reach the floor and hand holds.
Operating Without Instruction
Operating this vehicle without proper instruction increases the risk of an accident. The operator must
understand how to operate the vehicle properly in different situations and on different types of terrain.
All operators must read and understand the Owner's Manual and all warning and instruction labels before
operating the vehicle and attachment.
Using Alcohol or Drugs
Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction
time, balance and perception.
Never drink alcohol or use drugs or medications before or while operating this vehicle.
Seat Belts
Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an
accident or sudden stop. Riders must wear seat belts at all times. Seat belts reduce the severity of injury in
the event of a sudden stop or accident. Always make sure the seat belts are secured for both the operator
and passengers before riding.
Protective Eyewear
Riding in this vehicle without wearing protective eye wear increases the risk of a serious injuries in the event of an accident.
Operator and all passengers must always wear approved eye protection (goggles).
Operating With a Load on the Vehicle
The weight of both cargo, passengers and attachments impacts vehicle operation. For your safety and the safety of others, carefully
consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure,
gear selection and speed.
· Do not exceed vehicle weight capacities. The vehicle's maximum weight capacity is listed in the specifications section of the owner's
manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to be reduced accordingly.
· The recommended tire pressures are listed in the specifications section of the BRUTUS owner's manual.
Always follow these guidelines:
Under ANY of these conditions: Do ALL of these steps:
Passenger and/or cargo exceeds half the maximum weight capacity 1. Slow down.
Operating in rough terrain 2. Verify tire pressure.
3. Use extra caution when operating.
Operating over obstacles
Climbing an incline
Towing
Operating with attachments installed
9
SAFETY
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
Always inspect your BRUTUS and attachment before each use to make sure it's in safe operating condition.
Always follow all inspection and maintenance procedures and schedules described in the owner's manual.
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an
enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this
vehicle only outdoors or in well-ventilated areas.
Operating a Damaged Vehicle
Operating a damaged vehicle or attachment can result in an accident. After any overturn or accident, have a qualified service dealer inspect
the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for
the terrain, the visibility and operating conditions, your skills and your passengers' skills.
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning. Never turn
abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.
Operating on Public Roads
Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle.
Never operate this vehicle on any public street, road or highway, including dirt and gravel roads. In some areas it's unlawful to operate this
vehicle on public streets, roads and highways.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increases the risk of an accident or overturn. Never attempt wheelies, jumps, or other stunts.
Avoid exhibition driving.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain
hidden rocks, bumps, or holes that could cause loss of control or overturn.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.
Operating on Slippery Terrain
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control,
accident or overturn.
Do not operate on excessively slippery surfaces.
Always reduce speed and use additional caution when operating on slippery surfaces.
Improper Hill Climbing
Climbing hills improperly can cause loss of control or vehicle overturn. Always follow proper procedures for climbing hills as described in the
BRUTUS owner's manual.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill.
If all forward speed is lost:
· Apply the brakes.
· Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control
speed.
If you begin rolling downhill:
· Never apply engine power.
· Apply the brakes gradually until the vehicle is fully stopped.
· Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control
speed.
Improper Tire Maintenance
Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident.
Always use the size and type of tires specified for your vehicle.
Always maintain proper tire pressure as described in the owner's manual and on safety labels.
Operating on Frozen Bodies of Water
Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water
unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers,
and your cargo, together with any other vehicles in your party. Always check with local authorities and residents to confirm ice conditions
and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.
Unauthorized Use of the Vehicle
Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn. Always remove
the ignition key when the vehicle is not in use.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot
exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall
grass, especially dry grass.
10
FEATURES AND ACCESSORIES
Component Locations
Cutting Edge
Moldboard
Trip Spring
Attachment
Mounting
Frame
Spacers
Spacers
Skid Shoe
Skid Shoe
Cylinder
Storage
Stand
11
FEATURES AND ACCESSORIES
Standard Items
The front mount snow blade is equipped with the following Standard items:
· Moldboard That Angles Right Or Left Up To 30°
· Trip Moldboard
· Bolt On Replaceable Cutting Edges
· Cylinder Shear Bolt
· Storage Stand
Required Kits For Attachment
Auxiliary Relief Kit
Options And Accessories
Below is a list of Options and Accessories available for the angle broom. See your dealer for other available options and
accessories:
· Rubber Or Polyether Cutting Edges Available
· Side Marker Kit
· Rubber Snow Deflector
12
INITIAL SETUP
Adjusting Skid Shoe Height
Raise the snow blade off the ground. Place blocks (Item 1) under the
cutting edge (both sides) to hold the skid shoes off the ground.
Lower the snow blade until it rest securely on the blocks (Item 1). 5
Stop the engine and exit the vehicle. See page 16.
Remove the retaining pin (Item 2) and the skid show (Item 3). 3
Install or remove spacers (Item 4) as needed to position the skid show
to the desired height.
Insert the skid shoe (Item 3) all the way into the skid shoe sleeve (Item 4
5). 2
1
Tip: If the skid shoes are not installed properly, the weight of the snow blade
will be put on the retaining pins instead of the washers and may cause
damage.
Reinstall the retaining pin through a retaining pin hole in the skid shoe
sleeve (Item 5).
Tip: There are two retaining pin holes in the skid shoe sleeve. Depending on
the amount of spacers used, one hole will be open and one hole will be
blocked. If the pin will not go through one hole, use the other hole.
Repeat the procedure on the opposite side, make sure both skid shoes
are adjusted to the same height.
Store unused skid shoe spacers (Item 6) on the storage peg (Item 7)
located near the front mounting plate. Install the retaining pin (Item 8).
8
7
6
DAILY INSPECTION
Snow Blade Mounting Frame
Inspect the mounting flange (Item 1), pin mounts (Item 2), storage
stands (Item 3) and all welds on the attachment for wear or damage
each time the attachment is removed from the machine.
Check the following items at the start of the work day: 1
· Check for damaged or missing decals. Replace if necessary.
· Replace any worn or damaged parts immediately.
2 2
3
13
DAILY INSPECTION
PRO-TACH Attachment Mounting Frame
WARNING!
MACHINE ROLLAWAY CAN CAUSE SERIOUS INJURY OR DEATH
Place the gear selector lever in PARK before leaving the operator's seat.
1
Inspect the mounting frame (Item 1) and all welds on the attach-
ment mount for wear and damage each time the attachment is
removed from the machine.
Check the attachment mounting pins (Item 2) for wear or damage.
ensure mounting pins are securely fastened in there storage loca-
tion.
2
1
14
OPERATION
Approved Utility Vehicle Models And Requirements
UTILITY VEHICLE SB69
BRUTUS HD and HDPTO X
The above chart lists the snow blade approved for use on the BRUTUS HDPTO.
The warranty is void if this attachment is used on a non-approved
carrier. See your Polaris dealer for an updated list of approved
carriers.
WARNING!
Never use attachments or buckets which are not approved by Polaris. Attachments
and buckets for safe loads of specified densities are approved for each model.
Unapproved attachments and buckets can cause injury or death.
The utility vehicle must be equipped with front auxiliary hydraulics (Item
1) for proper operation of the chute rotation. See your dealer for available 1
kits for your model utility vehicle.
The utility vehicle must be equipped with the auxiliary relief kit for proper
operation of the snow blade. See your dealer for the auxiliary relief kit.
15
OPERATION
Entering and Existing The Utility Vehicle
Entering
WARNING!
Operator must have instructions before operating the machine. Untrained
1
operators can cause injury or death.
WARNING!
AVOID INJURY OR DEATH
When operating the machine:
· Operate only from the driver's seat.
2
· Keep the seat belts fastened snugly.
· Keep entire body inside the vehicle.
Enter and exit the operator seat of the utility vehicle from the left side.
Tip: The left side of the utility vehicle as viewed from the operator seat.
Insert the tab (Item 1) into the buckle (Item 2). Position the lap belt as
low as possible on the hips not on the waist, then adjust it to a snug fit by pulling the shoulder portion upward through the
latch plate.
Tip: Use a single safety belt for one person at a time. Do not use a single safety
belt for two or more people - this includes children.
Exiting
WARNING!
AVOID INJURY OR DEATH
Before leaving the operator seat:
· Park on flat level ground.
· Lower the attachment arm, put the attachment flat on the ground.
· Press the brake and put the gear selector lever in PARK.
· Stop the engine and remove the key.
SEE THE BRUTUS OWNER'S MANUAL FOR MORE INFORMATION.
1
To release the seat belt, press the buckle release button (Item 1) and
allow the belt to retract.
Remove the key to prevent operation of the utility vehicle by unauthor-
ized personnel.
Exit the utility vehicle.
16
OPERATION
Installation
Installing The Snow Blade
Always inspect the utility vehicle's mounting frame and attach-
ment front mounting frame before installation. See the BRUTUS
owner's manual. See Daily Inspection on page 14.
WARNING!
Warnings on the machine and in the manuals are for your safety. Failure
to obey warnings can cause serious injury or death.
WARNING!
Keep fingers and hands out of pinch points when installing and removing
attachments.
1
1. Enter the utility vehicle. See page 16. 2
2. Start the engine.
3. Move the gear selector lever to Low.
4. Tilt the mounting frame (Item 1) of the utility vehicle for-
ward. Slowly drive forward until the front edge of the attach-
ment interface (Item 1) is completely under the top lip of the
attachment mounting frame (Item 2).
5. Raise the utility vehicle's attachment arm until the mounting
frame engages the attachment mounting frame and starts to
raise the attachment off the ground.
6. Tilt the attachment interface backward until the attachment is
slightly off the ground.
7. Move the gear selector lever to Park. Stop the engine and exit
the utility vehicle. See page 16.
8. Rotate the storage stand (Item 3) up.
3
9. Remove the two retainer pins (Item 4) and pins (Item 5) from
the storage location on the mounting frame.
4
5
4
5
17
OPERATION
Installation
Installing The Snow Blade
10. Install the pin (Item 6) and retainer pin (Item 7) (both sides).
11. Connect the hoses to the hydraulic quick couplers. (See page
19. 7
6
Leveling The Snow Blade
The snow blade should be leveled before every use. This will
position the snow blade parallel to the ground.
1. The tilt cylinder (Item 1) is used to adjust the front to back 1
level of the attachment.
2. Using the tilt function of the utility vehicle, level the snow
blade.
3. Once the attachment is leveled - engage the tilt lock. See
page 20.
Tip: The snow blade is level (parallel to the ground) when rotating the
blade to the left and right and the blade tips remain level to the
ground. See Page 20.
Tip: Once the attachment is leveled, the tilt function of the utility vehicle
can be locked so it does not need to be readjusted. (See the
BRUTUS Owner's Manual for additional information).
18
OPERATION
Hydraulic Quick Couplers
New attachments and new BRUTUS HD and HDPTO models are
factory equipped with flush face couplers. If installing an attach-
ment equipped with other couplers, the attachment couplers will 2
have to be changed to match the BRUTUS. See your dealer for 1
parts.
Tip: Make sure the quick couplers are fully engaged. If the quick couplers
do not fully engage, check to see that the couplers are the same size
and type.
WARNING!
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers can get hot when
running machine and attachments. Be careful when connecting and
disconnecting quick couplers.
To Connect:
Remove dirt or debris from the both the female and male
couplers. Visually check the couplers for corrosion, damage or
excessive wear, if any of these conditions exist, the couplers must
be replaced. Align the notched out area of the sleeve (Item 1) with
the ball on the base (Item 2) and retract the sleeve on the female coupler. Insert the male coupler and push the couplers tightly
together. Pull back firmly on the male coupler to make sure the couplers have engaged properly.
To Disconnect:
Align the notched out area of the sleeve (Item 1) with the ball on the base (Item 2). Push the couplers together, retract the
sleeve on the female coupler until the couplers disconnect. Pull to disengage the male coupler.
For First Time Installation
With the utility vehicle's engine off, connect the attachment couplers to the utility vehicle couplers. Check the attachment
hoses so they are not twisted and they route to the utility vehicle without contacting any moving parts. It may be necessary to
loosen the couplers on the hoses to remove any twists in the hoses. Tighten all connections before starting the utility vehicle.
Tip: Check the attachment hydraulic hoses so the hoses are not twisted or contacting any moving parts of the BRUTUS or attachment.
19
OPERATION
Controls
Joystick
1
The joystick control lever will be used to control the utility vehi-
cle PRO-TACH attachment system.
Move the joystick control lever forward to lower the attachment
arm (Item 1).
Move the joystick control lever backward to raise the attachment
arm (Item 2).
2
Float
Move the joystick control lever all the way forward until it locks
in the detent (float) position to have the utility vehicle PRO-
TACH in the float position.
Move the joystick back to disengage float.
Rotating The Snow Blade
Press the switch to the left (Item 1) to rotate the snow blade coun-
terclockwise.
Press the switch to the right (Item 2) to rotate snow blade clock-
wise.
3
Tilt Lock Switch
Press the tilt lockout switch forward (Item 3) to engage the tilt
lock.
Press the tilt lockout switch backward (Item 4) to disengage the 4 1 2
tilt lock.
20
OPERATION
Driving The Utility Vehicle and The Snow Blade To The Worksite
Read and understand the attachment Owner's Manual and
the BRUTUS Owner's Manual prior to installing or using
any attachment.
WARNING!
VEHICLE TIPPING OR ROLLOVER CAN CAUSE SERIOUS
INJURY OR DEATH
· Keep the attachment arm as low as possible.
· Turn on level ground. Slow down when turning.
· Go up and down slopes, not across them.
· Keep the heavy end of the vehicle uphill.
· Do not exceed vehicle load capacity.
· Check for adequate traction.
WARNING!
When operating the machine:
· Operate only from the driver's seat.
· Keep the seat belts fastened snugly.
· Keep entire body inside the vehicle.
Enter the utility vehicle. See page 16.
Start the engine.
Raise the snow blade to the travel position. See Controls on page 20.
Tip: Keep the snow blade as low as possible for travel.
Drive the utility vehicle and attachment to the work area.
21
OPERATION
Operating The Snow Blade
The snow blade is used to clear snow from sidewalks, drive-
ways and parking lots.
Trip Springs 1
The snow blade is equipped with trip springs (Item 1) which
will allow the snow blade to tilt forward when the cutting
edge hits an obstruction.
Reset the trip spring after hitting an obstruction, raise the
snow blade, or slowly back up the utility vehicle.
WARNING!
AVOID SERIOUS INJURY OR DEATH
Hitting obstructions with the snow blade angled and the front tires
off the ground can cause loss of traction. Ensure the front tires are
in contact with the ground at all times.
1
Pushing Snow
Change the angle of the snow blade to the desired position.
See page 16.
With the operator in the operator's position and seat belt fas-
tened, start the engine. See BRUTUS owner's manual for
detailed information.
The snow blade can be used in either the float position or
lowered to the desired position with the joystick. See page
20.
Move the utility vehicle forward to push snow.
22
OPERATION
Operating The Snow Blade
Back Dragging Snow
Small amounts of snow (example: snow that remains next to
a garage door) can be back dragged when operating the util-
ity vehicle with the snow blade in the float position. (See
page 20.
Back dragging large amounts of snow with the snow blade is
1
not recommended. The trip springs (Item 1) protect the front
mount snow blade from damage only when going forward.
1
23
OPERATION
Removal
Removing The Snow Blade
Tip: In muddy conditions or to prevent the attachment from freezing to the ground, put the attachment on planks or blocks before removing
the attachment from the machine.
WARNING!
AVOID INJURY OR DEATH
Before leaving the operator seat:
· Park on flat level ground.
· Lower the attachment arm, put the attachment flat on the ground.
· Press the brake and put the gear selector lever in PARK.
· Stop the engine and remove the key. 1
SEE THE BRUTUS OWNER'S MANUAL FOR MORE INFORMATION.
1. Always park on flat level ground. Fully lower the attachment
arm and put the attachment flat on the ground.
2. Stop the engine. 2
3. Release auxiliary hydraulic pressure. See the BRUTUS
owner's manual for the correct procedure.
4. Exit the utility vehicle. See page 16.
5. Disconnect the auxiliary hydraulic couplers. See page 19.
6. Remove the retaining pins (Item 1) (both sides).
7. Remove the pins (Item 2) (both sides).
8. Install the two pins (Item 3) and retaining pins (Item 4) in the
storage location on the mounting frame. 3 4
3
4
24
OPERATION
Removal
Removing The Snow Blade
9. Rotate the storage stand (Item 5) to the down position.
10. Slowly lower the attachment arm and tilt it forward until the
attachment is released from the mounting frame. See page
20.
5
11. Slowly drive the Brutus backwards away from the attachment.
25
LIFTING THE ATTACHMENT
Procedure
Fasten the chain to the snow blade (Item 1).
Tip: Use chains that are in good condition and of adequate size to lift the
attachment.
1
1
TRANSPORTING THE ATTACHMENT ON
A TRAILER
Fastening
With the snow blade on the transport vehicle, route the chains
(Item 1) through the front mount.
1
1
Route the chains over the top of the moldboard and to the
trailer tie downs (Item 2).
Use chain binders (Item 3) to prevent the snow blade from 2
moving during transport.
3
2
26
TRANSPORTING THE ATTACHMENT ON A TRAILER
Loading and Fastening
WARNING!
AVOID INJURY OR DEATH
Adequately designed ramps of sufficient strength are needed to support
the weight of the machine when loading onto a transport vehicle. Wood
ramps can break and cause personal injury.
Be sure the transport and towing vehicles are of adequate size and
capacity for weight of machine and attachment combination. (See
utility vehicle and attachment Owner's Manuals for specifica-
tions.)
Loading
The rear of the trailer must be blocked or supported when loading
and unloading to prevent the front of the trailer from raising.
· Load the heaviest end of the machine and attachment combina-
tion first.
· Lower the attachment to the floor.
· Stop the engine.
· Exit the utility vehicle. See page 16.
Fastening
Install the chains at the front and rear tie down positions on the BRUTUS. See BRUTUS owner's manual for procedure.
· Install chains on the attachment (if needed).
· Fasten each end of the chain to the transport vehicle and secure with chain binders.
Tip: Use chain binders to prevent the attachment and machine from moving during transport.
27
MAINTENANCE SAFETY
WARNING!
Instructions are necessary before operating or servicing machine. Read and understand the Owner's Manual, Operator's Hand-
book and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or ser-
vice. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can
cause injury or death.
CORRECT
WARNING!
Never service attachments without instructions. See Owner's Manual and Attachment Service Manual.
WARNING!
Cleaning and maintenance are required daily.
WARNING!
Never service or adjust attachment with the engine running unless instructed to do so in manual.
WARNING!
Always lower the attachment to the ground before lubricating or servicing.
WARNING!
Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate skin or eyes.
WARNING!
Stop, cool and clean engine of flammable materials before checking fluids.
WARNING!
Keep body, loose objects and clothing away from moving parts, electrical contacts, hot parts and exhaust.
WARNING!
Safety glasses are needed for eye protection from electrical arcs, battery acid, compressed springs, fluids under pressure
and flying debris or when tools are used. Use eye protection approved for type of welding.
28
TROUBLESHOOTING
WARNING!
Instructions are necessary before operating or servicing machine. Read and understand the Owner's Manual, Operator's Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or service. Check for correct
function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.
Chart
PROBLEM CAUSE CORRECTION
Snow blade does not mount Attachment pin holes have debris in them. Remove debris from the pin holes.
properly on the front mount
frame. Snow, ice or other debris lodged between the front Remove debris from between front mount frame
mount frame and the snow blade. and snow blade.
Worn or damaged parts. Replace worn or damaged parts.
Cannot change angle of snow No hydraulic flow. Check quick coupler connections. Check for
blade. damaged hose ends and fittings.
Cylinder shear bolt broken. Replace shear bolt.
Snow blade is hard to control. Skid shoes worn. Replace skid shoes.
Worn pins. Replace pins.
Too much down pressure on the blade. Lift to the proper height.
Uneven cutting edge wear. Turn buckle not properly adjusted. Adjust as required.
29
MAINTENANCE
Trip Spring Removal And Installation
WARNING!
Be careful when removing or installing parts which have spring tension.
Wear safety glasses or goggles. Failure to obey warnings can cause injury
or death.
Removal
1. Remove the two nuts (Item 1).
1
2. Push forward on the top of the moldboard (Item 2) rotating it for-
ward. Rotate mold board forward lift up on the spring (Item 3)
until the tension bolt (Item 4) can be removed from the mounting
bracket (Item 5). 3
2
4
5
3. Rotate the spring (Item 6) and remove from the moldboard (Item
7).
7
6
4. Rotate the spring (Item 8) and remove from the tension bolt
(Item 9).
Installation
9
1. Install the spring (Item 8) into the tension bolt (Item 9).
2. Rotate the spring (Item 6) and install in the moldboard (Item 7).
3. Press the top of the moldboard (Item 2) and install the tension
bolt (Item 4) into the mounting bracket (Item 5).
4. Install the two nuts (Item 1).
Tip: If the blade trips to easily, loosen the lower nut slightly, then tighten the 8
upper nut until the desired tension is acquired. Tighten the lower nut to
the upper nut to lock the nuts in place.
Tip: If the blade trips to hard, loosen the lower nut slightly, then tighten the
upper nut until the desired tension is acquired. Tighten the lower nut to
the upper nut to lock the nuts in place.
30
MAINTENANCE
Skid Shoe Removal And Installation
WARNING!
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of the following conditions
exist:
5
· When fluids are under pressure.
· Flying debris or loose material is present. 3
· Engine is running.
· Tools are being used.
Removal
1. Lower the snow blade until it rest securely on the blocks (Item 1).
2. Stop the engine and exit the vehicle. See page 16. 2 1
3. Remove the retaining pin (Item 2) and the skid show (Item 3).
4. Remove any spacers (Item 4). 4
5. Store unused washers (Item 6) on the peg near the front mounting
plate.
Installation
1. Install the spacers (Item 4) onto the skid shoe (Item 3) to the
desired height.
2. Insert the skid shoe (Item 3) all the way into the skid shoe sleeve
(Item 5).
Tip: If the skid shoes are not installed properly, the weight of the snow blade
will be put on the retaining pins instead of the washers and may cause
damage.
3. Reinstall the retaining pin (Item 2) through a retaining pin hole in
the skid shoe sleeve (Item 5).
Tip: There are two retaining pin holes in the skid shoe sleeve. Depending on
the amount of spacers used, one hole will be open and one hole will be
blocked. If the pin will not go through one hole, use the other hole.
4. Repeat the procedure on the opposite side, make sure both skid 6
shoes are adjusted to the same height.
5. Store unused skid shoe spacers (Item 6) on the storage peg
located near the front mounting plate.
31
MAINTENANCE
Cutting Edge Removal And Installation
WARNING!
AVOID INJURY OR DEATH
Securely block up the attachment before working underneath.
1. Raise the snow blade off the ground. Position blocks (Item 1
1) under the skid shoes. Lower the blade until it rests 3
securely on the blocks.
2. Stop the engine and exit the machine. See page 16.
2
3. Remove all the bolts (Item 2) and remove the cutting edge
(Item 3).
1
Shear Bolt Removal And Installation
WARNING!
AVOID INJURY OR DEATH
Securely block up the attachment before working underneath.
Removal
1. Raise the snow blade off the ground. Position a jackstand
(Item 1) under the blade. Lower the blade until it rests
securely on the jackstand.
2. Stop the engine and exit the machine. See page 16.
1
3. Remove the old shear bolt (Item 2) from the base of the
angle blade cylinder and remove the bushing (Item 3).
2
3
4. Inspect the bushing (Item 4), bolt (Item 5) and nut (Item 6)
for damage. 4
Installation
6
1. Install the bushing (Item 3).
2. Align the cylinder and install the bolt (Item 2) and nut.
Tighten to 20-24 ft.-lbs. (27-32 Nm) torque.
5
32
MAINTENANCE
Hydraulic Cylinder Removal And Installation
NOTE: When repairing hydrostatic and hydraulic systems, clean the work
area before disassembly and keep all parts clean. Always use caps
and plugs on hoses, tubelines and ports to keep dirt out. Dirt can
quickly damage the system.
NOTE: Contain and dispose of any oil leakage in an environmentally safe
manner.
WARNING!
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of the following conditions
exist:
· When fluids are under pressure. 1
· Flying debris or loose material is present.
· Engine is running.
· Tools are being used.
Removal
WARNING!
AVOID INJURY OR DEATH
Securely block up the attachment before working underneath.
1. Raise the snow blade off the ground. Position a jackstand (Item 1)
under the blade. Lower the blade until it rests securely on the jack-
stand.
2. Stop the engine and exit the machine. See page 16.
3. Remove the cotter pin (Item 2) and the cylinder pin (Item 3). 2
4. Remove the nut (Item 4), bolt (Item 5 and the spacer (Item 6) from
3
the cylinder (Item 7).
5. Slide the cylinder (Item 7) out. Mark the location of and disconnect
the hydraulic hoses from the cylinder.
Installation
1. Position the cylinder (Item 7) so the hydraulic hoses can be rein- 5
stalled on the cylinder and tightened. 7
2. Install the cylinder (Item 7) into the frame.
3. Align the cylinder base end. Install the bushing (Item 6), the bolt 4
(Item 5) and nut (Item 4). Tighten to 20-24 ft.-lbs. (27-32 Nm)
torque.
4. Align the rod end of the cylinder to the frame and install the pin
(Item 3) and the cotter pin (Item 2).
5. Enter the utility vehicle and start the engine. See page 16. 6
6. Raise the blade and remove the jackstand. Fully lower the blade to
the ground.
7. Stop the engine and exit the vehicle. See page 16.
33
MAINTENANCE
Hydraulic Cylinder Disassembly And Assembly
1. Nut
2. O-ring
3. Seal
4. Piston
5. Back-up Ring
6. Seal
7. Head
8. Rod
2
5
7
6
6
8
4
1
2
3
34
MAINTENANCE
Hydraulic Cylinder Disassembly And Assembly
NOTE: When repairing hydrostatic and hydraulic systems, clean the
work area before disassembly and keep all parts clean.
Always use caps and plugs on hoses, tubelines and ports to
keep dirt out. Dirt can quickly damage the system.
NOTE: Contain and dispose of any oil leakage in an environmentally
safe manner.
WARNING!
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of the following
conditions exist:
· When fluids are under pressure.
· Flying debris or loose material is present.
· Engine is running.
NOTE: The drawings may not show the cylinder exactly as it appears
but the procedure is correct for the cylinder.
Use the following tools to disassemble and assemble the hydrau-
lic cylinder:
PU-51107 O-ring Seal Hook
PU-51293 Seal Installation Tool
PU-51292 Rod Seal Installation Tool
PU-51108 Adjustable Gland Nut Wrench
Torque Wrench
Disassembly
1. Put the base end of the cylinder in a drain pan and move the rod
end in and out to remove the hydraulic fluid from the cylinder.
2. Put the base end of the cylinder in a vise.
3. Use the adjustable gland nut wrench to loosen the head.
4. Remove the rod assembly from the cylinder.
5. Remove the old shear bolt (Item 2) from the base of the
angle blade cylinder and remove the bushing (Item 3).
6. Remove the cylinder from the vise.
7. Put the rod end in the vise.
8. Remove the nut from the piston end of the rod.
9. Remove the piston off the rod end.
10. Remove the head (Item 1) from the rod.
1
35
MAINTENANCE
Hydraulic Cylinder Disassembly And Assembly
Disassembly (Cont'd)
11. Remove the O-ring and the back-up ring.
12. Remove the O-ring (Item 1).
1
13. Remove the wiper seal from the head.
14. Remove the oil seal from the head.
15. Remove the piston seal.
36
MAINTENANCE
Hydraulic Cylinder Disassembly And Assembly
Disassembly (Cont'd)
16. Remove the O-ring from the piston.
Tip: while repairing the cylinder, use care not to damage the parts.
Inspect for nicks, scratches or otherwise damaged or bent parts
before assembling the cylinder. Replace parts that appear dam-
aged in any way. The cylinder may not function correctly if there is
damage to any of the parts.
Destroy all the O-rings and seals and replace with NEW O-rings
and seals
Assembly
1. Install the O-Ring on the piston.
Tip: Do not overstretch the seal.
2. Install the seal on the tool (PU-51293) and stretch the seal
until it fits over the piston. Allow the seal to stretch for 30
seconds before removing from the tool and installing on the
piston.
3. Remove the piston seal from the tool and install on the
piston.
4. Use the ring compressor to compress the seal to the correct
size. Leave the piston in the ring compressor for at least 3
minutes.
37
MAINTENANCE
Hydraulic Cylinder Disassembly And Assembly
Assembly (Cont'd)
5. Install the oil seal into the head.
6. Install the wiper seal with the lip toward the outside of the
head.
7. Install the O-ring (Item 1) and install the back-up washer and
O-ring on the head.
1
8. Install the head onto the rod.
38
MAINTENANCE
Hydraulic Cylinder Disassembly And Assembly
Assembly (Cont'd)
9. Install the piston on the rod.
10. Install the nut on the rod. Tighten the nut to 250 ft.-lbs. (339
Nm) torque.
11. Apply clean hydraulic oil to the inside of the cylinder case.
12. Apply clean hydraulic oil to the outer diameter of the piston.
39
MAINTENANCE
Hydraulic Cylinder Disassembly And Assembly
Assembly (Cont'd)
13. Install the rod into the cylinder case.
14. Apply clean hydraulic oil to the threads of the cylinder case
and to the outer diameter of the head.
15. Install the head into the cylinder case. Use the adjustable
gland nut wrench to tighten the head. Tighten the nut to 200
ft.-lbs. (271 Nm) torque.
40
MAINTENANCE
Attachment Storage
Sometimes it may be necessary to store your attachment for an extended period of time. Below is a list of items to perform
before storage:
· Thoroughly clean and wash the attachment.
· Lubricate the attachment.
· Inspect the mounting frame, mounting pins and all welds on the attachment for wear and damage.
· Check for loose hardware, missing guards, or damaged parts.
· Replace worn or damaged parts.
· Check for damaged or missing decals. Replace if necessary.
· Place the attachment in a dry protected shelter.
· Place the attachment flat on the ground.
Tip: In muddy conditions or to prevent the attachment from freezing to the ground, put the attachment on planks or blocks before removing
the attachment from the machine.
Return to Service
After the attachment has been in storage, it is necessary to follow a list of items to return the attachment to service:
· Check for damaged or missing decals. Replace if necessary.
· Be sure all shields and guards are in place.
· Lubricate the attachment.
· Check for loose hardware, missing or damaged parts.
· Check for leaks. Repair as needed.
· Install and operate attachment, check for correct function.
41
POLARIS PRODUCTS
Part Number Description
Grease / Specialized Lubricants
2871312 Grease Gun Kit, Premium All Season
2871322 Premium All Season Grease (3 oz./89 ml cartridge)
2871423 Premium All Season Grease (14 oz./414 ml cartridge)
42
SPECIFICATIONS
Hydraulic Schematic
Orifice
0.52 in. (1.32 mm)
Female Coupler Male Coupler
43
SPECIFICATIONS
Dimensions
· Where applicable, specifications conform to SAE and ISO standards and are subject to change without notice
34.7 in. (881 mm)
25.6 in. (649 mm)
24.2 in.
(614 mm)
20.1 in.
(510 mm)
55°
69.0 in. (1753 mm)
59.8 in. (1518 mm)
30°
44
SPECIFICATIONS
Performance
Weight 275 lbs. (125 kg)