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harman/kardon

DVD5
FIVE DISC DVD CHANGER
PRELIMINARY
SERVICE MANUAL

CONTENTS

PRECAUTIONS.. ............................................1 GENERAL UNIT EXPLODED VIEW (120V)......18
ESD WARNING..............................................3 GENERAL UNIT EXPLODED VIEW (230V)......19
SPECIFICATIONS...........................................4 MECHANICAL PARTS LIST..........................20
DETAILED SPECIFICATIONS...........................5 TRAY/CAROUSEL EXPLODED VIEW.............21
FRONT PANEL CONTROLS.............................7 TRAY/CAROUSEL PARTS LEGEND...............22
INFORMATION DISPLAY.................................8 BLOCK DIAGRAM.......................................23
REAR PANEL CONNECTIONS.........................9 ELECTRICAL PARTS LIST............................24
REMOTE CONTROL FUNCTIONS...................10 IC BLOCK DIAGRAMS..................................35
INSTALLATION/CONNECTIONS......................12 P.C. BOARDS.............................................55
TROUBLESHOOTING GUIDE.........................16 SCHEMATIC DIAGRAMS..............................63
DVD5 REVISION...........................................17 SCHEMATIC DIAGRAMS (230v).....................87
PACKING MATERIALS.................................96

harman/kardon, Inc.
250 Crossways Park Dr.
Woodbury, New York 11797
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Drop impact
Storage in conductive bag

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction
and/or damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation
screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don't let contact
fingers or other exposed skin.

5) Cleaning the lens surface
If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort this.
Pressure
Magnet
Pressure

How to hold the pick-up

Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.
Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These compo-
nents are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage,
components can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must
be taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong
magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 Mohm)
Resistor
(1 Mohm) Conductive
Sheet

2
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components com-
monly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated cir-
cuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive sur-
face such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static"
can generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can gen-
erate static electricity sufficient to damage an ESD device).

3
Technical Specifications
Applicable Discs: 5-inch (12cm) or 3-inch (8cm) DVD-Movie, CD or CD-RW discs
Region 1 DVD-Movie discs
DVD: Single Side/Single Layer, Single Side/Dual Layer, Dual Side/Dual Layer
Linear PCM, Dolby Digital or DTS Audio
Video Signal System: NTSC
Composite Video Output: 1V p-p/75 , sync, negative polarity
S Video Output: Y/Luminance: 1V p-p/75 , sync, negative polarity
C/Chrominance: 0.286V p-p
Component Video Outputs: Y: 1V p-p/75 , sync, negative polarity
Pr: 0.648V p-p/75
Pb: 0.648V p-p/75
Analog Audio Output: 2.0V RMS