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MAY 1 1963
st
NAGRA
INSTRUCTIONS MANUAL
KUDELSKI
KUDELSKI S.A. NAGRA Tape Recorders Manufacture CH-1033 Cheseaux / Lausanne SWITZERLAND phone: (021) 91.21.21 telex: 24 392 nagra ch
NAGRA III TAPE RECORDER
INSTRUCTIONS FOR USE
I. PRECAUTIONS TO BE TAKEN
When out of use, turn the tape transport control to its mid position. In the "ON" position, when not running, there is danger of producing a flat on the capstan roller. The working surfaces of the fast rewind clutch may also suffer.
When batteries are exhausted, a corrosive liquid may escape and the containers may corrode. Never leave discharged batteries in the Nagra If the machine will not be used for sometime (a few months), remove the batteries, even if they are not discharged, as a precaution. Take care that the batteries are inserted into the machine with correct polarity. Place them in the battery compartment as indicated by the small diagram on the bottom of the compartment. When an external power supply is used. Always check the polarity very carefully. If it is incorrect. the motor will run backwards. A special protective circuit is used to prevent damage to important parts of the Nagra. But even so it is possible that some electrolytic condensers could be damaged. The Nagra III is very robust. But it is better to take no chance. Protect it from sand, sea being dropped or from mechanical shock. Do not subject it to rapid changes of temperature. or to the curiosity of unqualified personnel, and above all from vibration. For instance do not carry it unprotected in the baggage compartment of a car. II. DESCRIPTION OF CONTROLS AND EXTERNAL MECHANISM 1. Speed and Equalization Selector, This switch may be operated by a coin in the slot. It simultaneously changes speed and equalization, both for recording and playback. The following combinations are available: 38.1 cm/sec. = 15 1'/sec. (CCIR or Ampex) This speed is normally used in broadcasting studios. The use of it insured the best quality; the azimuth adjustment is not very critical while the response
Page 2 Curve is always excellent and varies little from tape to tape. At this speed the tape is little affected by repeated play- backs." Another advantage is that editing is easy, and that a suitable machine operating at this speed can usually be found in studios for playback of recordings. 19, 05 cm sec. = 7.511 sec. CCIR Equalization Standard This is the normal speed for the general uses of the Nagra in studios working with the CCIR standards. Where this is not necessary. the following position will be preferred: 19, 05 cm sec. = 7.511 sec. Ampex Equalization Standard This is a better standard, as the modulation noise. medium range distortions and tape background noise are reduced considerably. 9.525 cm/sec. = 3.751' /sec. This speed is for use where high quality is not required and tape economy is important. One hour recording time can be obtained with the use of 5" reels and using extra thin tape or two hours with 711 reels. 2) Tension Pulley This pulley is movable and operates a brake on the spool, ensuring constant tape tension. 3) Microphone Input The microphone should have an impedance of 50 or 200 ohms. This input socket on the Nagra is Cannon type XLR 3-42. The plug on the microphone cable is Cannon type XLR 3 -11 C. Contact N o .1 is earth and 2 and 3 are the microphone connections. The input is symmetrical and floating, there being no connection between primary and earth. 4) Shoulder Strap Button For the attachment of a shoulder strap or ever ready case a small set screw is fitted for safety in the nut (3 mm. Set screw, for Allen key to DIN 913: a key 0.050" (1.27 mm} is provided}. 5) Modulation Level Meter The upper scale on the meter is for measuring the input level (on Test or on Record), and the output level to the line on Hi-Fi playback. Normally the pointer will not reach the black segment between 0 and +2db, which is the region of over modulation. The recorder has a safety factor of about 6 db, so that an occasional accidental incursion into this region is of no consequence. The level control should be adjusted so that the pointer only reaches the black zone on the loudest parts of the recording. 6) Battery Indicator The lower scale of the meter is for checking the state of the batteries. The meter is connected to the batteries when the selector switch indicates "Play- back and Batteries Meter" that is when playing back on the internal loudspeaker. The pointer should lie in the marked segment when the batteries are in working condition. This indication leaves a good factor of safety when
Page 3 employing this speed, headphones should be used for monitoring. Then when the battery voltage falls to a level unsatisfactory for recording an alarm signal will be heard in the phones. It is well to remember that batteries used uninterruptedly for, say, an hour, will recuperate when rested for, say, 10 hours. Therefore exhausted batteries may appear acceptable during a quick test before recording, but then collapse after a few minutes use. To recapitulate If one is recording at 15"/sec. always use monitoring headphones and read the battery meter pessimistically. If one is recording at 7 ½ " or 3 ¾"/sec. for fairly short periods. say 15 minutes. a battery test before starting should be sufficient. On the other hand, if the recording session is of long duration the batteries should be checked when changing reels.
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7) Pilot Signal Indicator This is an indicator on which a white cross will appear when the Nagra is receiving the pilot signal (Neopilot Nagras only). 8) Accelerator Button By pressing this button the motor speed is increased to its maximum. This can be done during play-back for forward spooling. Although no damage will be done by pressing the button during recording, the speed will be incorrect. 9) Function Selector Swjtch This switch controls the functioning of the Nagra. It has two sets of six positions. One set is for working on internal batteries when the end of the switch knob marked "bat" is used as an indicator and one set is for working with an external power supply. when the other end of the knob marked I'ext". is used as an indicator. The positions are as follows: STOP in the centre TESTING to the right In this position the amplifiers are connected but not the motor. so that the incoming signal to be recorded can be checked. The monitoring phones are connected to the record amplifier. HI-FI RECORD = Normal recording position. The phones are connected to the play- back amplifier, so that the actual recording that has been made is monitored. Incoming signals can be mixed from both microphone and line inputs. The level of each of these signals can be adjusted by the appropriate volume controls. If the line input is only used, the microphone level potentiometer should be turned fully anticlockwise to prevent the recording of noise from the microphone pre-amplifier. On the other hand if a recording is made through the microphone channel only. the position of the line input volume control is immaterial. AUTOMATIC RECORD = Recording with automatic control of level and attenuation of low frequencies. It is not necessary to adjust the level potentiometer but the quality of the recording is not as good as in the position HI-FI RECORD.
Page 4 The automatic record position is useable for speech but not for music. The automatic facility only affects the microphone channel and not the line input. PLAYBACK & BATT. METER to the left = Playback on the internal loudspeaker. In this position the meter indicates the battery voltage. The playback level is varied by the "line input and playback volume control. The headphones are fed directly from the playback amplifier at an uncontrolled level. The quality through the loudspeaker or at the line output is not high. On the other hand the monitoring output for headphones is always fed with a high quality signal. HI-FI PLAYBACK = Normal high quality playback. The loudspeaker is out of circuit and the signal output is fed at low level for headphones at the monitoring output and at high level to the line output sockets. The signal fed into the line is measured by the meter. This output consists not only of the signal playback from the tape and adjusted by the control "line input and play-back" but also a signal from the microphone can be added for a commentary. The level of this signal is controlled by the mike input potentiometer. When this facility is not required the mike input potentiometer must be turned fully anticlockwise when replaying a normally recorded tape. To play back a normally recorded tape, the line input and playback control should be turned to the indication O db. This will produce a normal signal to the line. If it is necessary to vary this control to have a normal signal to the line, it is an indication that the recording has not been made at normal level. This is a useful facility for checking a recording. 10) Microphone Input Level Control This control varies the modulation level of the signal, which is fed into the microphone input. 11) Zero Level Reference Signal Push Button This push button, sends a whistle through the line input while the recorder is running. It is useful to record this whistle before recording sound at a zero level, that is to say, the modulometer needle should point to zero on the scale. This signal is highly useful for the regulation of the chain of sound transfer. It is as well to leave at least two complete turns of the tape between the signal and the sound track so as to avoid the possibility that it might be superimposed on the sound track during the transfer process. 12) Line Input and Playback Volume Control This control has two purposes: a) During Hi-Fi recording it varies the modulation level of the signal fed into line input. b) During playback it varies the signal output. 13) Monitoring Output Sockets These sockets are suitable for headphones with an optimum impedance of 50 ohms. Any other impedance value will only result in a reduced level. It is preferable .to use electro-dynamic headphones of high quality. In operation this output is taken from:
Page 5 The recording amplifier when on "Testing" The playback amplifier on "Record" "Automatic Record" and "Playback" and Batt.. Meter". The line amplifier on "Hi-Fi Playback" The normal output level is approximately 250 mV. One can use this output to connect the Nagra to an external power amplifier. A1arm Signal. This signal is injected between the lower socket of the monitoring output and earth, when the motor speed stabiliser reaches the bottom of its range, that is, during fast rewind and in case of exhaustion of batteries or accidental braking of the motor. If one uses this output for connection to a power amplifier, the alarm signal can be quite annoying. In order to avoid this, one connects the external amplifier between the earth on the line input on the right side of the apparatus, and the upper socket of the monitoring output. 14) a. Line Input This input is at high impedance and one can connect it, for instance, to a radio receiver to record a transmission. The input impedance is 100'000 ohms and the normal level 0,5 volt. b. Accessory Socket The corresponding plug is a Tuchel T 3400 The connections are shown on the surrounding label as follows: 1.
2.
o Batteries
o Earth
=
=
taken direct to the negative of the internal battery. This can be used for recharging internal accumulators if they are employed in place of batteries.
the positive of the battery is connected to earth
3.
o Line
=
This line input is similar to the line input mentioned above but the impedance is 2500 ohms and the normal level 8 mV. This is for use with the Nagra accessories such as external microphone preamplifier. Connection for remote control - if reconnected to earth the motor will stop. This is the connection for the negative of an external power supply. The applied voltage should be between 12 and 24 volts DC and must not exceed 25 volts. regulated voltage for supply of accessories
4. 5.
o Stop o External
= =
6.
o -10.5 V
=
c) Balanced Output This line output is symmetrical and floating. The characteristics are marked on the label: with a load not less than 600 ohms 4, 4 V (+ 15 db) or " a " " " 100 ohms 1, 55 V (+ 6 db) At this socket the following signals will be found: During testing and recording, the signal applied to the recording head. One should not load these sockets during this operation. (Except when a DH amplifier is used). During Play-back & Batt. Meter the signal feeding the with reduced reserve of the level.
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Page 6 15) Tension Pulley This pulley is movable and controls the take-up spool clutch. The normal tape tensions are given in the specification of the instrument. 16) Tape Transport Control Turning this control which is marked on one side "En-On" clockwise, brings the pinch wheel into contact with the capstan. Turning it to the left disengages it, and starts rapid tape rewinding. This occurs when the selector switch (No.9) is turned to either play-back position, rewinding does not take place when the switch is on "record", to diminish the possibility of mistakes. If re- spooling is required when the switch is at "Testing" this can be obtained by depressing the accelerator button (No.8). When the equipment is not in use, this control must be left in the mid position. (See page 1). 17) Pinch Wheel This rubber roller presses the tape against the capstan to drive the tape. It is operated by the control mentioned above (No.16) The pressure of the pinch wheel can be adjusted by means of a screw on the assembly. (1 kg optimal) . 18) Capstan This drives the tape at a constant speed. 19) Play-back Head 20) Neopilot Head 21) Record Head 22) Erase Head 23} Flutter Filters These carry markings which enable the tape speed to be checked stroboscopically. When lightened by a pulsed light source (e. g. from an electric lamp, preferably fluorescent, supplied from 50 or 60 c. p. s. mains} they give the impression of being stationary, if the tape speed is exactly correct. On the other hand, if the dots appear to turn slowly clockwise, the speed is too great, and conversely. The number engraved on the top of the guide gives the mains frequency for the correct speed. To appreciate the magnitude of error of speed, at 50 c. p. s. a movement of one dot over a distance equal to the separation between dots in one second indicates an error of 1 %. If the time taken is ten seconds, the error is 0, 1%. It must be taken in account that the mains stability Do not use this position for high quality feed to another unit. During Hi-Fi Play-back these sockets carry the normal line output signal.
Page 7 is not perfect. Variations of 0,5% are quite common. The speeds are set at the factory by comparison with a standard generator driven from a Quartz crystal clock. Therefore the speed should not be readjusted if the mains frequency is not known to be accurate. 24) Feed Spool The tape to be recorded or reproduced is placed on this spool, with the coating (matte surface) wound inwards. 25) Take Up Spool The Battery Box compartment is accessible from the bottom of the instrument. A normal set of batteries consists of 12 1.5 volt torch cells. When changing cells, all should be changed together, as one inferior cell will subtract from the performance of the good ones. It is very important not to make any mistake over the polarity of the batteries, all should be turned in the same direction as indicated by the diagram on the bottom of the box. It is more convenient to put the end cells in place first, and then the centre cells. The minimum voltage below which a cell cannot be used is 0.9 volt. Usable battery types are: 1) 2) Alkaline cells such as ever-ready E95 (life about 70 hours). Ordinary torch dry cells. (diam. 33 mm. length 60 mm} (life about 10 to 20 hours} . U.S.A. England Germany France Spain Switzerland Pakistan India China Hong Kong Italy Ever-ready 950 D, R. C. A. VS. 036 Ray-O-Vac 2 LP J Burgess 2D, Usalite 879 Vidor V 0002J Berec U 2 Titania 2211 Wonder "Marin" 1602, Mazda (Cipel) RGT 1J 5V Hellesens 211 Leclanché 300 ou 300 S A1ladin 1J 5 V cell Ever-ready 1 F 3 Pile Elephant 1, 5 V Kai-it 360 Super Pila No.60
It is desirable to use the steel clad type of cell, with silvered contacts, to avoid trouble due to corrosion and bad contacts. 3) Sealed Accumulators. These are rechargeable. It is often possible to recharge these 400 times, although the manufacturer does not guarantee more than 100 rechargings. They have the disadvantage of a very constant output voltage so that it is very difficult to estimate the amount of charge remaining. Their capacity is comparable to that of ordinary cells, but they are heavier, increasing the total weight of the Nagra by about 1 lb. 3 ozs. Switzerland Germany U.S.A. Leclanché 32 A DEAC 2, 5 Ah Gould 2, 5 Ah
Page 8 THE SPEED STABILISER The Nagra III uses a new technique for controlling the speed of the motor and the following notes will be helpful to those who need to service the machine. I. Description The block diagram herewith illustrates the principle of the servo-circuit, which is used. The motor carries on its spindle a phonic wheel as well as the capstan, which passes in front of a magnetic head -the tachometer head. This head is magnetised and the rotation of the phonic wheel induces an alternating current, the frequency of which depends upon the speed of rotation of the motor. This signal passes through the tachometer amplifier where it is shaped into a square wave of constant amplitude of about 6 volts peak to peak. This output is taken to a frequency discriminator. This operates the servo amplifier, which controls the motor speed. As the voltage at the servo amplifier becomes increasingly negative, so the motor current will increase. The circuit described is not self- starting. Therefore the Nagra includes a starter which applies to the servo amplifier a large negative voltage when one switches to "playback" from "stop" or from "test" to "record" , an a so when the connection between the socket "stop" on 14b and earth is opened. This applied voltage causes the motor to start rapidly. The system could function just in this way, the discriminator being sufficiently powerful to intercept and take the motor under control as the speed passes into the range of the discriminator. However, the speed would not be correct immediately. It would be above normal for several seconds, that is. for the time necessary for the starting condenser to discharge. To overcome this difficulty a special transistor discharges the condenser when the circuit of the discriminator begins to resonate. This gives excellent starting. At all times a precaution must still be taken, the signal coming from the tachometer amplifier is a square wave that is, it contains about 30% of third harmonic. Put another way, during the passage at 1/5 and above all at 1/3 of the speed the circuit of the discriminator could resonate and the starting condenser will be discharged. We inserted a threshold diode, visible on the diagram, to avoid any discharge for a signal of less than 50%. Notice that the accelerator button works directly on the motor while the rapid rewind works through the servo amplifier. This can help in localizing a fault. Remember that the rewind circuit is disconnected when the selector switch is on "record". II Possible Difficulties : 1) Faults in starting a) The motor refuses to run even after pressing the accelerator button or starting it by hand. Check the tension of the brushes and examine the commutator.
Page 9 b) The motor starts occasionally but not always, or on turning by hand. The commutator may be dirty, clean it but do not lubricate it. The motor starts after pressing accelerator button and comes up to speed, but does not start on its own. Fault in starter. Measure the voltage across the starting condenser. The motor starts well, passes the normal speed and then loses speed and stops, This is a typical case where the servo amplifier .and the starter are functioning, but the discriminator or the tachometer head is not working. Start the motor with the accelerator button with a driving voltage of 10 to 15 volts. The tachometer head should develop more than 8 millivolts. If the head is in good condition inject a signal of 3 millivolts from a low frequency source corresponding to the speed of working. This will permit tracing the signal through the tachometer amplifier . In case of trouble of this sort it is good to try straight away whether operation is satisfactory on other speeds. It is at 3 3/411 per second that one has most difficulty because of a weak tachometer signal. If operation is satisfactory at 3 3/41" but not at any other speed, examine carefully the wires joining the speed switch to the speed regulating inductances etc. e) The motor starts but does not reach normal speed. Disconnect the collector of the transistor T. 4 which discharges the starter condenser and so ascertain whether this transistor is discharging the condenser too soon or whether the charge on the condenser is too small, that is to say, whether the motor is too difficult to start. One can then determine whether the motor is half open circuit and needs too much voltage or if the supply is incapable of producing the necessary voltage or whether there is untoward mechanical friction or a faulty servo amplifier. On replacing the motor by a milliameter, there would be a starting current of at least 400 milliamps flowing, for more than one second. Measure the voltage across the last transistor in the servo amplifier. If all the applied voltage reaches the motor, without being able to reach its full speed conclusion obvious. On the other hand, if the disconnection of the discharging transistor T. 4 makes starting possible, check whether the stand off voltage is accurately applied and that the transistor T. 4 is in good condition. At 3 3/4 i.p.s. the discharging signal being smaller the stand off is not necessary. Also the tachometer amplifier does not amplify the frequency 1000/3 sufficiently for dipping. . The motor starts correctly but passes through normal speed and then returns to normal. This shows that the starter discharger is not functioning or functioning insufficiently. Its voltage should be measured and compared with the schematic. (Check the diode).
c)
d)
f)
2) Faults of Control Typical Case: When the accelerator is depressed the motor speeds up but when the button is released the speed of the motor does not fall to normal. This fault is particularly obvious when there is no tape in the machine.
Page 10 Cause: The servo-amplifier passes current to the motor even when the discriminator does not call for it. This is generally caused by thermal current in the transistors. This trouble will arise on every equipment if the ambient temperature is sufficiently high. It is abnormal below 40ocenti- grade. Two possibilities must be considered: a) The motor has an abnormally high consumption which heats the servo amplifier. (See "Faults in Motors"). One or more transistors of the servo amplifier have deteriorated (by 'over-heating, for exampre) and their standing current has become too high. Change these components, being careful not to over-heat when soldering. This fault will disappear when one short circuits to earth the bases of the suspected transistors. Each transistor base is connected to earth by a resistance. The disconnection of such resistances is sufficient to increase the fault. A resistance of this type is also contained in the discriminator.
b)
3) Wow and Flutter a) Wow at the frequency of rotation of the capstan. Possible source: Mechanical or electrical braking on the motor (see "faults in motors"). The tachometer wheel is eccentric giving a signal of which the amplitude varies more than 30%. The limiting amplifier can change this amplitude modulation into a phase modulation of the square wave. Such modulation will "mislead" the discriminator. Tachometer wheel magnetised: This induces into the tachometer head a strong signal of very low frequency which passes through the tachometer amplifier and upsets the discriminator. Demagnetise the wheel.
When one has sufficient and suitable equipment. this type of fault is very easy to localize. It is necessary to find out first whether the speed stabiliser is not able to compensate for a fault in the motor. or on the contrary. if it is the stabiliser which provokes the wow having been upset by an incorrect voltage from the tachometer circuit. b) Irregular Wow The most likely cause is slipping of the tape. Try re-tensioning the pinch wheel. A pressure of one k. gram should give satisfactory results. Check the tension of the tape according to the respective instruction sheet. c) Flutter A rapid flutter is caused by a break in the servo-amplifier feedback chain. Too much feed-back increases the wow and could even set the circuit into oscillation. In the case of difficulty with a recorder of the first series modify the circuit to conform with the new schematic.
Page 11 MOTOR
The motor of the Nagra is of the permanent magnet electrodynamic type and resembles a d' Arsonval galvanometer with central magnet. It may be the cause of a number of difficulties and the following notes are intended to assist in such cases: If the recorder refuses to start occasionally, even when one presses the accelerator button, but in general starts when one turns ~t lightly by hand, the surface of the commutator should be examined see paragraph 5. If the recorder runs irregularly, see paragraph 5 and subsequently paragraph 6. If the recorder produces a flutter. check the smoothness of rotation of the motor. There must be neither rough spots nor perceptible play. If the motor shows speed up following excessive heating of the power transistor of the servo amplifier, see first paragraph 6, then 4 and 3 and finally 1 .
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1. Dismantling and de-magnetisation The magnet is fixed in the assembly by a left hand threaded set screw. The winding surrounds it. To remove the rotor, after first having unscrewed the centre screw (normal right and thread). it is necessary to introduce a rod 3 mm in diameter into the hole in the rotor between two wires. Turning the rotor, if necessary. one can reach with the rod one of the two notches in the magnet and so unscrew it. This gives access to the central ball race of the assembly (type EL4ZZ). This ball race must be of very high accuracy, much superior to those of normal commercial type. In case of need, ask for replacements. In taking out the rotor, it is essential (unless you have a magnetising machine of considerable power such as we have) to short circuit the magnetic circuit, otherwise the magnet will lose about 25% of its magnetism. One can do this by sliding the rotor into another iron tube of suitable size (internal diameter 56 mm, external diameter minimum 60 mm) in such a manner that the magnetic circuit is never opened. In case of repairs on the field. one obviously cannot take this precaution. The considerable reserve of power of the motor ensures. nevertheless. that the recorder will still be usable. The consumption will however be higher and rapid rewinding will be slower. In such cases it is necessary to return the rotor to us. We will return it to re-magnetised and in a short circuiting type of tube from which it can be slid into the motor. To check that the magnet has not been partially de-magnetised the voltage required on no load should be measured. that is. without tape and without the pinch wheel being engaged. at 15 i. p. s. (600 r. p. m. ) A motor in good condition requires 9 V ":!" 0.5 V. A motor de-magnetised by dismantling without a magnetic short circuit will need only 7, 5 volts. Later dismantlings will not increase the amount of de-magnetisation.
Page 12 2. Open Circuit of Half the Rotor Below there is a schematic of the motor. It can be seen that the current passes through two paths in parallel. Interruption of one of the paths does not prevent the motor from functioning but doubles its resistance. This is indicated by a less vigorous rewind and partly by an increase of the limiting voltage required for operation at 15 i. p. s. One localize this fault by measuring of the rotor. The normal value is 21 ohms but a rotor half open circuited will read 42 ohms.
3. Short circuit between segments A short circuit between two segments of the commutator has very serious repercussions; wow at double the speed of rotation of the capstan and increase in power consumption. Such a short circuit can happen in the windings or inside the commutator, but such cases are less likely in recorders which are in service. On the other hand, it is much more likely that a metallic deposit has appeared on the insulating segments of the commutator. To localize this kind of fault, it is necessary to measure the resistance between adjacent segments. It is usually between 6 and 8 ohms throughout the series. It increases regularly from the first to the last winding progressively from 1 to 1.5 ohms in all. Any abnormally low resistance found here indicates a fault. First of all the commutator should be cleaned with a very fine emery cloth, then washed carefully to eliminate
Page 13 all traces of abrasive powder. If the fault continues, the corresponding wire of the coil should be disconnected. It is then possible to ascertain if the fault is in the winding or in the commutator. If the winding has short circuited, a new rotor should be ordered from us. On the other hand, it is often possible to repair the commutator by passing a very large current through the short circuit to break it down. The discharge of a 100 microfarad condenser charged to 300 volts will generally be sufficient. 4.Mechanical Friction Mechanical friction of the rotor increases both the wow and the power taken. One can distinguish between electric braking, such as is shown in the preceding paragraph, because mechanical friction is constant, whereas the ele9tric braking increases quickly when the motor speeds up. Typical valuE's of the consumption of the motor on no load, that is without tape and with the pinch wheel not in contact with the capstan (but not on rapid re- wind) are given below: Speed Normal no load current No load current with two segments short circuited 62 ma 39 ma 27 ma
15 i.p.s. 7 ½ i.p.s. 3 ¾ i.p.s.
26 ma 20 ma 17 ma
5. Dirty Commutator The commutator is obviously the most critical part of the motor. It is designed to work dry. It is therefore necessary to make sure that the commutator is perfectly dry. It can be cleaned by means of a piece of rag saturated with a solvent such as trichlorethyline or, better still, special cleaning fluid .of electrical contacts. Certain of these products leave behind a very thin deposit of lubricant which seems not to prevent good running. 6. Misalignment of the Axis of Commutation This axis of commutation, that is, the exact position of the brushes with respect to the centre magnet is very critical. A misplacement will provoke sparks at the commutator and electrical noise, and a considerable increase' in current consumed. This increase may be sufficient to overheat the servo amplifier sufficiently to cause irregular running of the motor. Use the following procedure for adjusting this position: Before moving the brushes mark their previous position Start the motor at 15 inches per second measuring the current taken The correct alignment corresponds to minimum consumption. If you find a noticeable difference (more than 5 mm on the external circumference of the motor), examine the fixing of the magnet.
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Page 14 A misplacement cannot happen except by a previous careless service work or by unscrewing or dismantling of the magnet. The left "end thread on the magnet ensures that this cannot unscrew itself. On the other hand, it can happen when the adjustment mentioned above has been made and the magnet insufficiently well secured. In practice, it should be tightened up securely before re-adjustment. If the difference is small, replace the brushes where they were because the difference is probably an error in measurement. Our factory-adjustment made by the aid of a special machine is much more accurate than that made by adjusting to minimum current. PRECAUTIONS AGAINST INTERNAL NOISE As with all tape recorders, the Nagra III has some residual noise. We must distinguish: 1) Noise in the microphone preamplifier 2) Noise in the record amplifier (output amplifier) 3) Noise in recording on the magnetic track 4) Noise in the playback amplifier 5) Noise in the switching diodes of the speed standard selector 6) Noise in the playback amplifier 7) For the second time noise in the output amplifier Discussing the nature of these noises, we have: a) Hiss
This is approximately white noise, that is to say composed of all frequencies in the spectrum. It resembles the noise of a jet of air or dry steam. It is quite clear but a little less than the pronounciation of the letter "S". Hiss is essentially produced by thermal agitation and has a limiting minimum value fixed for a given temperature and a given impedance. Similarly the noise following the breakage of a connection on the input circuit is of this type. b) Semiconductor Noise (Flicker Noise)
This is similar to the preceding noise. but includes more low frequencies. Our ears are always less sensitive to low frequencies at low level, and semiconductor noise is distinguished by the fact that it is modulated by these low frequencies. The sound which most nearly describes this type of noise is that of a jet of vapour containing drops of liquid, for example an expresso coffee machine. The noise is produced both by defective resistances carrying continuous current. In cases 1, 2, 4, 6 and 7 the transistors should be first suspect, then the base dividing resistances and the collector resistances. SPECIAL W ARNING Do not dismantle your Nagra because of the results obtained with a doubtful tape. A bad tape can produce such noise on a perfect machine. c) Residual Noise at 1000, 2000 and 4000 c. p. s. The speed stabilisation system of the Nagra uses these frequencies and it can happen that they may break through and become audible at the speed of 3 3/4" per second which we do not consider "professional". A perceptible residual signal is allowed. On the other hand, it should not be possible to hear such
Page 15 residuals during recording or play-back without signal on the other two speeds The level in general will be better than -80 db. Various forms of break-through are possible: On play- back induction between the motor and the replay head, or equally, induction between the tachometer head and the wiring to the replay head. A re-routing of these wires may reduce the trouble. One can diagnose this trouble by short circuiting the wires to the he9-d on the H. F. filter on the chassis. A similar fault can be produced by damage to the discriminator filter or servo amplifier. It is normal that there should be some break through when the apparatus is working with the chassis opened. On record, the residual signal may come through induction into the microphone preamplifier and cable or by coupling to the input connection of the power amplifier and cable or finally. through the power leads or the earth leads. These residuals are adjusted to be negligible before delivery of the recorder. Should they appear, it is likely that a decoupling has deteriorated, or a change in earthing, or a misplacement of the connections. Electrostatic Discharge
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d)
This consists of short sharp cracklings when the motor is in operation, at irregular intervals. They are caused by an electrostatic charge on the belt. A little brush is fitted to reduce them. This brush should almost touch the belt. In cases where these parasitic noises occur, verify that this brush has not been displaced. e) Parasitic Noises from the Motor
These are caused by commutation of the motor. These are easily identifiable in that they are related to the rotation of the motor. They can be reduced to a great extent at the source by first checking that the commutator is in good clean order and that the brushes make good contact, and then by removing all possible paths of transmission between the motor and the amplifiers. There are various routes: Magnetic induction. The rotor carries a current affected by parasitics and, therefore, generates a magnetic field containing parasitic components. Various screens of permalloy C are fitted to eliminate this and they should not be disturbed. It is normal that a certain level of parasitic noises should be observable when the recorder is open because part of the 'screening is on the bottom of the case. Electrical coupling at low frequency. The motor current has a parasitic component which is bypassed by smoothing condensers. The method of connections to earth has been very carefully designed and any modification can provoke the occurence of parasitic noise. Electrical coupling at high frequency. The commutator, as with all contact brakers, behaves as a very small spark-type emitter. The consequent wave trains which are generated are very easily propagated and then rectified by a semiconductor, and there are a lot in the Nagra. This method of coupling is blocked by ferrite filters in the connecting leads.
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Page 16 Motor spindle. The motor spindle turns in a ball race inside the motor and on a bearing holder underneath on the end plate. It can happen that a film of lubricating oil and, on the bearing holder, a layer of aluminium oxide which protects the bearing holder and the chassis from corrosion, becomes sufficiently insulating so that the spindle is no longer effectively earthed. In this case the parasitic in the motor find another route to earth. The parasitics so passing may in truth be extremely small but it is possible that this may happen. This trouble can be diagnosed when it is found that the noise disappears, then the spindle is earthed by touching the capstan with a wire to earth. In general, it is sufficient to eliminate these parasitics by carefully earthing the end bearing holder and removing the oxide on the seat of the screw holding the bearing holder, but in a very bad case a little metallic brush on the back of the capstan is obviously the most certain method.