Text preview for : Rocker control attachment kit 9927767r01.pdf part of Polaris Brutus V-Plow joy stick upgrade control
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ROCKER CONTROL ATTACHMENT KIT
P/N 2882348
APPLICATION
Verify accessory fitment at Polaris.com.
BEFORE YOU BEGIN
Read these instructions and check to be sure all parts and tools are accounted for.
Please retain these installation instructions for future reference and parts ordering
information.
KIT CONTENTS
This Kit includes:
REF QTY PART DESCRIPTION PART NUMBER
1 1 Joystick Harness 2413686
2 1 Attachment Harness 2413724
3 1 Joystick Controls 3121047
4 1 Mount Bracket, Attachment Harness 3121048
5 2 Grommet, Electrical 5415049
6 9 Panduit Strap, 11" 7080492
7 2 Routing Clip 7081496
8 1 Rivet 7621463
Instr 9927767 Rev 01 2016-11 Page 1 of 17
REF QTY PART DESCRIPTION PART NUMBER
9 3 Dart Clip, Plastic 7670088
10 1 Joystick Harness, Jumper (For MY13 and MY14 Vehicles) 2413406
11 1 Hole Plug, Carling Rocker Switch (For MY13 and MY14 Vehicles) 5434192
12 3 Heat Tube, Shrink ¼"I.D. (For MY13 and MY14 Vehicles) 5521210
13 4 Tuflok Rivet, .315 - .325 X .787 (For MY13 and MY14 Vehicles) 7661855
1 Instructions 9927767
TOOLS REQUIRED
· Metric Ratchet Set · Drill and Drill Bit
· Hex Bit Set · Torx® Bit Set
· Safety Glasses · Hole Saw
IMPORTANT
Your ROCKER CONTROL ATTACHMENT KIT is exclusively designed for your vehicle. Please read the
installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of
debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the
sequence shown.
ASSEMBLY TIME
Approximately 60 minutes
INSTALLATION INSTRUCTIONS
1. Shift vehicle transmission into "PARK". Turn key to 5. Remove the center console (B) by removing four
"OFF" position and remove from the vehicle. Tuflok® rivets (D) as shown. Disconnect the
2. Remove the passenger seat bottom and storage vehicle joystick harness and remove the joystick
tray. Disconnect the black negative cable from (C) from center console.
battery. Disconnect red positive cable from battery.
3. Remove orange grip from hand throttle lever.
4. Remove the driver seat bottom.
NOTE
For MY13 and MY14 vehicles, follow Step 6 through
Step 9. For MY15 and newer, skip to Step 10.
Instr 9927767 Rev 01 2016-11 Page 2 of 17
6. Disconnect auxiliary switch connector (A) from 9. Use a screw driver pick to remove three wires from
switch. the auxiliary switch connector. Discard black
connector.
10. Using template (F) provided in last page of
instructions, drill three 6.35mm holes for relay dart
clips into center console bucket (E) as shown.
7. Remove auxiliary switch from center console.
8. Install plastic plug s in place of auxiliary switch on
center console (B).
Instr 9927767 Rev 01 2016-11 Page 3 of 17
11. Using template (G) provided in last page of 13. Install relays from vehicle joystick harness q into
instructions, drill a 1.75" hole for grommet into previously drilled holes using dart clips o.
center console bucket (E) as shown.
14. Route joystick harness q through grommet in the
center console bucket (E) as shown.
12. Install grommet t in the new drilled hole on center
console bucket (E).
NOTE
For MY13 and MY14 vehicles, follow Step 15
through Step 22. For MY15 and newer, skip to Step
23.
15. Install auxiliary control joystick e. Torque jam nut
to specification.
TORQUE
30 ft. lbs. (40.67 Nm)
Instr 9927767 Rev 01 2016-11 Page 4 of 17
16. Place heat shrink d over the wires. Then connect 25. Install new joystick e onto the center console (B)
each wire to the corresponding color wire on the and connect to vehicle joystick harness. Reinstall
jumper harness a. Slide heat shrink over each center console assembly onto the vehicle using
connection, but wait to shrink until functionality has four Tuflok® rivets f.
been verified.
26. Route joystick harness q along chassis harness
17. Connect joystick wire harness q to jumper (H) attaching Panduit straps y as shown.
harness a.
18. Reconnect positive and negative battery cables
removed in Step 2 for functionality test.
19. Start the vehicle. With the vehicle connected to an
auxiliary front attachment, confirm the auxiliary
switch functionality and direction. Press right side
of switch, and the female coupler on the vehicle is
pressurized. Turn key to "OFF" position. If
direction is opposite, switch the DG/WH and
DG/YE wires. Retest to confirm direction.
20. Use a heat gun to heat shrink the three wire
connections.
21. Disconnect the battery cables again (+ve and -ve).
22. Disconnect the harness connected to the joystick.
23. Connect new harness q to joystick and to open
connector from Step 22.
NOTE
Steps 24 through 47 are common for MY 13, MY14,
and MY15 and newer vehicles.
24. Reinstall center console making sure the wire
harness is tucked inside the center console and is
not pinched. Install four push rivets f, orange
throttle grip, and pull joystick boot through center
console.
Instr 9927767 Rev 01 2016-11 Page 5 of 17
27. Connect ring terminals on joystick harness q to 29. Remove upper dash (L) by removing four Tuflok®
the remote terminal (J). Install brown wire terminal rivets. Route joystick harness q behind center
onto center post and blue wire terminal to right end console between heat vents (AA) and secure
post as shown. joystick harness to hydraulic hose with Panduit
strap y as shown.
28. Route joystick harness q out into footwell,
following hydraulic hose (K) into the lower dash.
30. Remove hood (M) by rotating two knobs (N).
Instr 9927767 Rev 01 2016-11 Page 6 of 17
31. Disconnect fuel line (AB) and remove surge tank 33. Drill two 1/4" holes on the front plastic (P) and
(AC) by removing three screws (AD). insert routing clips u as shown.
32. Using template (Q) provided in last page of 34. Insert joystick harness q through the grommet t
instructions, drill a hole of size 1.75" on the front and install grommet into the hole on front plastic
plastic (P) as shown. (P). Route joystick harness as shown and secure
in place using routing clips u. Secure joystick
harness to electric box dump harness (if
applicable) with Panduit strap y.
35. Reinstall the surge tank (AC) and connect the fuel
line (AB).
36. Remove lower front fascia (W) by removing four
screws (X) and two lower screws (Y) as shown.
Retain hardware for reinstallation.
Instr 9927767 Rev 01 2016-11 Page 7 of 17
37. Using template (Z) provided in last page of 40. Route attachment harness w up and through
instructions, cutout hole into the front plastic as cross brace (R) opening as shown.
shown.
41. Follow hydraulic hoses and secure the attachment
harness w with Panduit straps y as shown.
38. Reinstall lower front fascia (W).
39. Insert attachment harness w through the hole as
shown.
Instr 9927767 Rev 01 2016-11 Page 8 of 17
42. Disconnect cable assembly (T) from the terminal 44. Route cable assembly (T) through opening (U) in
(S) and route harness back through opening (U) hood liner as shown. Use Panduit straps y as
as shown. required.
45. Connect attachment harness w to joystick
harness q and cable assembly (T) to terminal (S)
as shown.
43. Route attachment harness w through opening (U)
in hood liner as shown.
46. Reinstall upper dash (L) and the hood (M).
47. Loosen hydraulic hose connections to install
electric mounting bracket r to front attachment
and attachment harness w. Remove electrical
connector cap, nut (V), and washer from harness
w and insert through opening in bracket r and
reinstall washer, nut (V), and electrical connector.
48. Reconnect battery positive cable (red) and
negative cable (black) to battery.
Instr 9927767 Rev 01 2016-11 Page 9 of 17
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Instr 9927767 Rev 01 2016-11 Page 10 of 17
Center Console Bucket Template
NOTE
If printing from electronic file, ensure print settings
indicate "Actual Size" (not "Fit").
Instr 9927767 Rev 01 2016-11 Page 11 of 17
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Instr 9927767 Rev 01 2016-11 Page 12 of 17
Seat Bucket Grommet Template
NOTE
If printing from electronic file, ensure print settings
indicate "Actual Size" (not "Fit").
Instr 9927767 Rev 01 2016-11 Page 13 of 17
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Instr 9927767 Rev 01 2016-11 Page 14 of 17
Front Plastic Grommet Template
NOTE
If printing from electronic file, ensure print settings
indicate "Actual Size" (not "Fit").
Instr 9927767 Rev 01 2016-11 Page 15 of 17
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Instr 9927767 Rev 01 2016-11 Page 16 of 17
Lower Front Fascia Template
NOTE
If printing from electronic file, ensure print settings
indicate "Actual Size" (not "Fit").
BEND LINE
Instr 9927767 Rev 01 2016-11 Page 17 of 17