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CARGO BOX UTILITY SPREADER
Owner's Manual
for Maintenance and Safety
POLARISŽ and BRUTUSŽ are trademarks of POLARIS Industries Inc.
Copyright 2015 POLARIS Industries Inc. All information contained within this publication is based on the latest product
information at the time of publication. Due to constant improvements in the design and quality of production components,
some minor discrepancies may result between the actual product and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or
inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
The original instructions for this product are in English. Other languages are provided as translations of the original
instructions.
Printed in U.S.A.
Cargo Box Utility Spreader Owner's Manual
9926342 R01
WELCOME

Thank you for purchasing a POLARIS product, and welcome to our world-wide family of POLARIS owners. Here at
POLARIS we proudly produce an exciting line of utility and recreational products.
ˇ Snowmobiles
ˇ All-terrain vehicles (ATVs)
ˇ Low Emission Vehicles (LEVs)
ˇ RANGERŽ utility vehicles
ˇ RZRŽ utility vehicles
ˇ BRUTUSŽ utility vehicles and attachments
ˇ VICTORYŽ motorcycles
ˇ GEMŽ electric vehicles
We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the
world today. Many years of experience have gone into the engineering, design, and development of your
POLARIS product, making it the finest machine we've ever produced.
For safe and enjoyable operation of your product, be sure to follow the instructions and recommendations in this
owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and should be performed only by a Factory Certified Master Service
DealerŽ (MSD) Technician.
Your POLARIS dealer knows your product best and is interested in your total satisfaction. Be sure to return to your
dealership for all of your service needs during, and after, the warranty period.

3
WELCOME

4
TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Daily Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Lifting The Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Transporting The Attachment On A Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 43
Maintenance Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

5
6
INTRODUCTION

INTRODUCTION

Failure to follow the warnings contained in this manual can result in severe injury or death.
BRUTUS and RANGER Diesel HST utility vehicles and attachments are not toys and can be hazardous to
operate. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or
over obstacles, if you fail to take proper precautions.
ˇ Read this owner's manual. Understand all safety warnings, precautions and operating procedures before
operating the attachment. Keep this manual with the vehicle.
ˇ Never permit a guest to operate the attachment unless the guest has read this manual and all product labels.
ˇ Always keep hands and feet inside the vehicle at all times.
ˇ BRUTUS and RANGER Diesel HST utility vehicles are not intended for on-highway use. Driver must be at least
16 years old with a valid driver's license to operate. Passengers must be at least 12 years old and tall enough to
sit with feet firmly on the floor. All ORV drivers should take a safety training course. POLARIS recommends that
drivers and passengers wear helmets, eye protection, and protective clothing, especially for trail riding and other
recreational use. Always wear seat belts. Be particularly careful on difficult terrain. Never engage in stunt driving,
and avoid excessive speeds and sharp turns. Riding and alcohol/drugs don't mix. Check local laws before riding
trails.
The BRUTUS and RANGER Diesel HST utility vehicles are off-road vehicles. Familiarize yourself with all laws and
regulations concerning the operation of utility vehicles in your area.

SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual. Your safety and the safety of others is
involved when these words and symbols are used. Become familiar with their meanings before reading the
manual.

The safety alert symbol indicates a potential personal injury hazard
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

7
INTRODUCTION
PRODUCT SERIAL NUMBER

Record your product's identification numbers in the spaces provided.
PRODUCT SERIAL NUMBER

8
SAFETY

SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the product for your protection. Read and follow the instructions of the labels
carefully. If any of the labels depicted in this manual differ from the labels on your product, always read and follow
the instructions of the labels on the product.
If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a
replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on
the label.

9
SAFETY

10
SAFETY
SAFETY LABELS AND LOCATIONS
ROTATING AUGER / WARNING (7260280)
WARNING
ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH
ˇ Keep arms, hands and loose clothing away from auger.
ˇ Shut off power, unplug and stop engine before servicing.

DO NOT EXCEED CAPACITY / WARNING (7260281)
WARNING
ˇ DO NOT EXCEED THE MACHINE RATED CAPACITY.
ˇ DO NOT OVERLOAD SPREADER.
ˇ LOAD SPREADER EVENLY.

ROTATING PARTS AND FLYING OBJECTS / WARNING (7260279)
WARNING
ROTATING PARTS AND FLYING OBJECTS CAN CAUSE INJURY OR DEATH
ˇ Keep hands, arms, feet and loose clothing away.
ˇ Shut off power and stop engine before servicing.
ˇ Read owner's manual before operating.
ˇ Keep bystanders at least 60 ft (18 m) away.

AVOID INJURY OR DEATH / DANGER (7253123)
DANGER
ˇ DO NOT REMOVE SPREADER WITH MATERIAL IN HOPPER.
ˇ FASTEN SPREADER DOWN WITH APPROVED RATCHET STRAPS AND BOLT KIT.
ˇ DO NOT RAISE CARGO BOX WHEN SPREADER HOPPER IS FULL.
ˇ READ OWNER'S MANUAL FOR INSTALLATION INSTRUCTIONS.
ˇ PERIODICALLY CHECK STRAPS AND HARDWARE TO MAKE SURE THEY ARE SECURE.

11
SAFETY
OPERATOR SAFETY
WARNING
Serious injury or death can result if you do not follow these instructions and procedures.

ˇ Read this manual and all labels carefully. Follow the operating procedures described.
ˇ Never allow anyone under age 16 to operate the vehicle and never allow anyone without a valid driver's license
to operate the vehicle.
ˇ Do not carry passengers until you have at least two hours of driving experience with the vehicle.
ˇ No person under the age of 12 may ride as a passenger in the vehicle. Any passenger must be able to
comfortably reach the floor and hand holds.
ˇ Always wear the proper clothing when operating or riding in the vehicle. All riders should wear substantial
footwear, long pants and a close-fitting shirt. A hard hat or helmet and approved eye protection are
recommended when appropriate for working or riding conditions.
ˇ Always keep hands and feet inside the vehicle at all times.
ˇ Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.
ˇ Never permit a guest to operate the vehicle unless the guest has read this manual and all product labels.
ˇ To reduce rollover risk, be especially careful when encountering obstacles and slopes and when braking on hills
or during turns.
ˇ Utility vehicles are for off road use only. Never operate on public roads. Always avoid paved surfaces.
ˇ Never consume alcohol or drugs before or while operating the vehicle.
ˇ Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating
conditions, and your experience.
ˇ Never attempt jumps or other stunts.
ˇ Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.
ˇ Never operate on excessively rough, slippery or loose terrain.
ˇ Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster
speeds. Never turn at excessive speeds.
ˇ Always have the vehicle and attachment checked by an authorized POLARIS dealer if it has been involved in an
accident.
ˇ Never operate the vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before
attempting larger hills.
ˇ Always follow proper procedures for climbing hills as described in the POLARIS utility vehicle owner's manual.
Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loose
surfaces. Never move the travel control pedal suddenly, make sudden changes of direction or make sudden
gear changes. Never go over the top of a hill at high speed.
ˇ Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check
the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an
angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.
ˇ Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such
as rocks or fallen trees. Always follow the proper procedures outlined in the POLARIS utility vehicle owner's
manual when operating over obstacles.
ˇ Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to
reduce the chance of skidding or sliding out of control.
ˇ Never operate your vehicle in fast-flowing water or in water deeper than that specified in the POLARIS utility
vehicle owner's manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If
necessary, apply them lightly several times to let friction dry out the pads.
ˇ Always be sure there are no obstacles or people behind your vehicle when operating in reverse. When it's safe
to proceed in reverse, move slowly. Avoid turning at sharp angles in reverse.
ˇ Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as
specified on safety labels.
ˇ Never modify the attachment through improper installation or use of accessories.
ˇ Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely
attached. Reduce speed and follow the instructions in this manual for hauling cargo, with attachments installed
or pulling a trailer. Allow a greater distance for braking. Keep the attachment arm low (if equipped) and slow
down when turning.
ˇ Check that the attachment is securely fastened to the machine.

12
SAFETY
ˇ Check for underground lines before operating attachment (if applicable).
ˇ Disengage PTO (if equipped), put the gear selector lever in PARK, stop the engine and make sure all rotating
components are stopped before exiting utility vehicle.
ˇ Always stop the engine before refueling. Remove flammable material containers from the box before filling them
with fuel. Make sure the refueling area is well ventilated and free of any source of flame or sparks. Fuel is
extremely flammable. See your POLARIS utility vehicle owner's manual for fuel safety warnings.
ˇ Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting.
FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 18003423764.

13
SAFETY
EQUIPMENT MODIFICATIONS
We strongly recommend that consumers do not install on a POLARIS utility vehicle any equipment that may
increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any
modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of
bodily injury.
The warranty on your POLARIS utility vehicle is terminated if any equipment has been added to the vehicle, or if
any modifications have been made to the vehicle, that increase its speed or power. The addition of certain
accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling
characteristics of the vehicle. Use only POLARIS-approved accessories and attachments, and familiarize yourself
with their function and effect on the vehicle.
WARNING
Failure to operate the POLARIS utility vehicle properly can result in a collision, loss of control, accident or
rollover, which may result in serious injury or death.

Heed all safety warnings outlined in this section of the owner's manual. See the OPERATION section of the
owner's manual for proper operating procedures.
AGE RESTRICTIONS

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age
16 and NEVER operate without a valid driver's license.
No person under the age of 12 may ride as a passenger in this vehicle. All riders must be
able to sit with backs against the seat, both feet flat on the floor and both hands on the
steering wheel (if driving) or on a passenger hand hold.

OPERATING WITHOUT INSTRUCTION

Operating this vehicle without proper instruction increases the risk of an accident. The
operator must understand how to operate the vehicle properly in different situations and on
different types of terrain.
All operators must read and understand the Owner's Manual and all warning and instruction
labels before operating the vehicle and attachment.

USING ALCOHOL OR DRUGS

Operating the vehicle after consuming alcohol or drugs could adversely affect operator
judgment, reaction time, balance and perception.
Never drink alcohol or use drugs or medications before or while operating this vehicle.

14
SAFETY

PROTECTIVE EYEWEAR
Riding in this vehicle without wearing protective eye wear increases the risk of a serious injuries in the event of an
accident. Operator and all passengers must always wear approved eye protection (goggles).
FAILURE TO INSPECT BEFORE OPERATING
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an
accident. Always inspect your BRUTUS and attachment before each use to make sure it's in safe operating
condition. Always follow all inspection and maintenance procedures and schedules described in the BRUTUS
owner's manual.
EXPOSURE TO EXHAUST
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start
the engine or let it run in an enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other
reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
OPERATING A DAMAGED VEHICLE
Operating a damaged vehicle or attachment can result in an accident. After any rollover or other accident, have a
qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts,
rollover protection devices, brakes, throttle and steering systems.
OPERATING AT EXCESSIVE SPEEDS
Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a
speed that's appropriate for the terrain, the visibility and operating conditions, your skills and your passengers'
skills.

OPERATING WITH LOAD ON VEHICLE
The weight of both cargo and passengers impacts vehicle operation and stability. For your safety and the safety of
others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions
in this manual for loading, tire pressure, gear selection and speed.
ˇ Do not exceed vehicle weight capacities. The vehicle's maximum weight capacity is listed in the
specifications section of the owner's manual and on a label on the vehicle. When more passenger weight is
added, cargo weight may need to be reduced accordingly.
ˇ The recommended tire pressures are listed in the specifications section of the BRUTUS owner's manual.
Always follow these guidelines:
UNDER ANY OF THESE CONDITIONS: DO ALL OF THESE STEPS:
Passenger and/or cargo exceeds half the maximum 1. Slow down.
weight capacity
2. Verify tire pressure.
3. Use extra caution when operating.

Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
Operating with attachments installed

15
SAFETY

TURNING IMPROPERLY
Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper
procedures for turning. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow
speeds before attempting to turn at faster speeds.
OPERATING ON PUBLIC ROADS
Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle.
Never operate this vehicle on any public street, road or highway, including dirt and gravel roads. In some areas it's
unlawful to operate this vehicle on public streets, roads and highways.
JUMPS AND STUNTS
Attempting wheelies, jumps and other stunts increases the risk of an accident or rollover. Never attempt wheelies,
jumps, or other stunts. Avoid exhibition driving.
OPERATING IN UNFAMILIAR TERRAIN
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover. Unfamiliar
terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain
conditions.
OPERATING ON SLIPPERY TERRAIN
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of
traction, loss of control, accident or rollover.
Do not operate on excessively slippery surfaces.
Always reduce speed and use additional caution when operating on slippery surfaces.
IMPROPER HILL CLIMBING
Climbing hills improperly can cause loss of control or vehicle rollover. Always follow proper procedures for climbing
hills as described in the POLARIS utility vehicle owner's manual.
STALLING WHILE CLIMBING A HILL
Stalling or rolling backwards while climbing a hill could cause an rollover. Always maintain a steady speed when
climbing a hill.
If all forward speed is lost (engine running):
ˇ Use the treadle pedal to slowly back the vehicle straight downhill.
ˇ If necessary, apply brake pressure to control speed.
If all forward speed is lost (engine not running):
ˇ Apply the brakes and attempt to restart the engine.
ˇ If engine will not restart, place transmission in neutral and slowly allow the vehicle to roll straight downhill while
applying brake pressure to control speed.

IMPROPER TIRE MAINTENANCE
Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or
accident.
Always use the size and type of tires specified for your vehicle.
Always maintain proper tire pressure as described in the owner's manual and on safety labels.

16
SAFETY
OPERATING ON FROZEN BODIES OF WATER
Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on
a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and
moving force of the vehicle, you and your passengers, and your cargo, together with any other vehicles in your
party. Always check with local authorities and residents to confirm ice conditions and thickness over your entire
route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.
UNAUTHORIZED USE OF THE VEHICLE
Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or
rollover. Always remove the ignition key when the vehicle is not in use.
HOT EXHAUST SYSTEMS
Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns
and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust
system. Use caution when traveling through tall grass, especially dry grass.

17
18
FEATURES AND CONTROLS

FEATURES AND CONTROLS

19
FEATURES AND CONTROLS
COMPONENT LOCATIONS

20
FEATURES AND CONTROLS
STANDARD ITEMS
The spreader is equipped with the following standard items:
ˇ Hopper:
Struck Capacity: 7.8 ftł (0.3 ydł) (0,22 mł)
Heaped Capacity: 10.6 ftł (0.4 ydł) (0,30 mł)
ˇ Two - 12 V DC Motors:
Auger Motor
Spinner Motor
ˇ Dash Mounted Controller
ˇ Spinner Assembly
ˇ Mesh Screen
ˇ Fitted Hopper Cover
ˇ Hold Down Kit

REQUIRED KITS FOR ATTACHMENT
MY15 VEHICLES MY13/14 VEHICLES
2881123 2881258

OPTIONS AND ACCESSORIES
Below is a list of Options and Accessories available for your product. See your dealer for other available options
and accessories:
ˇ Rear Light Kit

21
22
DAILY INSPECTION

DAILY INSPECTION
SPREADER UNIT
Always inspect the spreader before operating. Repair or replace broken or damaged parts. Make sure all hardware
is tight.
ˇ Inspect the hopper for any foreign material or objects. Remove all foreign material or objects from the hopper.
ˇ Ensure the metal screen is securely in place.
ˇ Inspect the anchor brackets .
ˇ Look for damaged or missing safety labels.

ANCHOR STRAPS
Inspect the anchor straps and restraint brackets. If the straps become worn or lost, replace them with equivalent
straps that are 4 ft. (122 cm) long and have a capacity of 600 lbs. (272 kg).

23
24
OPERATION

OPERATION
APPROVED UTILITY VEHICLES
UTILITY VEHICLE MODEL
BRUTUS MY13-15
RANGER HST MY14-15

The above chart lists the utility vehicle models approved for use with the spreader.
The warranty is void if this attachment is used on a non-approved carrier. See your POLARIS dealer for an
updated list of approved carriers.
Optional utility vehicle cab enclosures and side mirrors are recommended when using the spreader. See your
POLARIS dealer for available accessories.

WARNING
Never use attachments or buckets which are not approved by POLARIS. Attachments and buckets for safe loads
of specified densities are approved for each model. Unapproved attachments and buckets can cause injury or
death.

25
OPERATION
ENTERING AND EXITING THE UTILITY
VEHICLE
ENTERING

Before leaving the operator seat:
ˇ Park on flat level ground.
ˇ Lower the attachment arm, put the attachment flat on
the ground.
WARNING ˇ Press the brake and put the gear selector lever in
PARK.
Operator must have instructions from qualified trainer
ˇ Stop the engine and remove the key.
before operating the machine. Untrained operators
ˇ If you are operating a BRUTUS, make sure PTO
can cause injury or death.
driveline and all rotating parts have come to a
complete stop. SEE THE BRUTUS OWNER'S
When operating the machine: MANUAL FOR MORE INFORMATION.
ˇ Operate only from the driver's seat.
ˇ Keep the seat belts fastened snugly. 1. To release the seat belt, press the buckle release
ˇ Keep entire body inside the vehicle. button and allow the belt to retract.
2. Remove the key to prevent operation of the utility
Enter and exit the operator seat of the utility vehicle vehicle by unauthorized personnel.
from the left side (as viewed from the operator seat).
3. Exit the utility vehicle.
1. Insert the tab into the buckle.
2. Position the lap belt as low as possible on the hips
not on the waist, then adjust it to a snug fit by
pulling the shoulder portion upward through the
latch plate.
TIP
Use a single safety belt for one person at a time. Do
not use a single safety belt for two or more people -
this includes children.

EXITING

26
OPERATION
INSTALLATION 6. Remove the center floor covers and .

WARNING
Warnings on the machine and in the manuals are for
your safety. Failure to obey warnings can cause
serious injury or death.

WARNING
Keep fingers and hands out of pinch points when
installing and removing attachments.

MOUNTING BRACKET INSTALLATION
Refer to the Spreader Restraint Kit instructions to
install the Mounting Plates to the vehicle box. 7. Measure and place a mark 1.5 in. (38 mm) from the
ELECTRICAL INSTALLATION curve on the front of the floor cover .

1. Remove the four plastic rivets from the upper
dash.

2. Pull the dash panel toward the seats to release the 8. Measure to the center of the floor cover and place a
front tabs and remove the panel. mark.
3. Remove the two screws and move the control 9. Cut a 1.75 in. (44 mm) hole where the marks
panel aside. intersect.
4. Remove the panel from the lower compartment
and save for use when controller is removed.

5. Remove the twelve plastic rivets .

27
OPERATION
10. Route the power supply and motor wiring 14. Continue to route the power harness and motor
harness though the hole in the cover floor cover harness . Secure with a cable tie .
.

15. Remove the nut from the positive (+) post of the
junction block and install the short power cable
.
11. Leave 29.0 in. (736.6 mm) of harness extending 16. Reinstall the nut.
from the top of the floor cover. 17. Install the circuit breaker on the short power
12. Route the power harness and the motor harness cable.
under the floor to the battery box. 18. Route the power harness around the battery and
connect the positive (+) cable to the circuit
breaker.
19. Remove the nut from the negative (-) post of the
junction block.
20. Install the negative (-) cable of the power harness
on the post and reinstall the nut.
21. Secure the circuit breaker and power cable to the
motor harness with a cable tie .

13. Remove the bottom passenger seat cushion and
disconnect the negative (-) battery cable. (See the
POLARIS utility vehicle Owner's Manual for the
correct procedure).

WARNING
Battery explosions can cause serious injury or death.
Keep tools away from battery terminals to prevent
arcs and sparks.
22. With the cargo box raised, continue to route the
motor harness to the rear of the vehicle.

28
OPERATION
23. Secure the harness with cable ties 2$. 26. Reinstall the floor panels 2& and 2*.

24. Continue to route the motor harness and secure it
with cable ties 2%.
27. Route the wiring harnesses 2( and 3) into the dash.
28. Route the harnesses behind the right hand HVAC
duct 3! and bring the connectors 3@ and 3# through
the opening.

25. Route the motor harness to the back of the box.
Secure with cable ties 2^.

29. Position the controller mounting bracket 3$ flush
with the front of the dash 3% and in the center of the
control panel opening.

29
OPERATION
30. Mark the two outer mounting hole locations 3^. 33. Connect the controller to the power supply
connector 3* and the motor connector 3(.

31. Drill two 3/16 in. (4.76 mm) holes in the marked 34. Install the controller onto the bracket with the bolts
locations. 4).
NOTE 35. Push the excess harness 4! under the dash.
Do not drill into components located under the dash. Reinstall the control panel and dash.

32. Install the bracket with the machine screws 3& and
nuts.

36. Reinstall the negative (-) battery cable and bottom
passenger seat cushion. (See the POLARIS utility
vehicle Owner's Manual for the correct procedure.)
37. The utility vehicle is now ready to accept the
spreader.

NOTE
On open-cab vehicles, it is necessary to remove the
controller and store it in a cool, dry location when the
spreader is not in use.

30
OPERATION
SPREADER SETUP 6. Install the metal screen and fasten it with the
retainer pins .
1. Lay out the hopper deflector and bracket so the
longer end of the bracket and the tapered end of
the deflector are aligned.
2. Install the bracket into the openings in the deflector
.

LIGHT KIT (OPTIONAL)
1. Install the optional light on the spinner bracket
using the supplied nut and washers.

3. Align one of the middle sets of holes and install the
bolts and nuts finger tight.
4. Install the bracket and deflector with the tapered
end toward the spinner end of the hopper.Install
the mounting bolts . The deflector can be
adjusted vertically.
ˇ Raise the deflector to allow more material to flow to
the auger.
ˇ Lower the deflector to slow the flow of material to the
auger.

5. Install the deflector in the desired set of holes with
the bolts and nuts .

2. Aim the light as needed and tighten the nuts.
3. Connect the wiring harness to the light.

31
OPERATION
SPREADER INSTALLATION 4. With the cargo box lowered, engage the box hold-
down latch by pulling back and turning the handle to
1. Raise the latch and lower the tailgate. release it from the stop. Push the handle in to
engage the latch.

2. Remove the cables from the cargo box.

5. The spreader can be installed into the cargo box by
using two people to lift it in place.
NOTE
3. Raise the tailgate. Lift up and out on the left side.
Slide the tailgate from the right side hinge. Do not use the anchor brackets to lift the spreader.

6. If available, spreader can be lifted into the cargo
box with a forklift.

32
OPERATION
7. Slide the forks into the fork pockets on the 10. Cross the straps and attach them to the anchor
hopper and lift into place. brackets .

8. Slide the spreader flush with the front mount .

WARNING 11. Tighten the straps.
AVOID INJURY OR DEATH. Always fasten spreader NOTE
down with approved ratchet straps and bolt kit. If the straps become worn or lost, replace them with
Inspect ratchet straps before installing. Replace equivalent straps that are 4 ft. (122 cm) long and have
straps if they are damaged. a capacity of 600 lbs. (272 kg).

12. Place the spinner assembly hooks onto the
mounting studs .

9. Attach the supplied ratchet straps to the anchor
holes on the mounts .

33
OPERATION
13. Turn the spring-loaded retainer pins to unlock. 17. Connect the wiring harness .

18. The spreader is now ready to use.
14. Move the spinner assembly to align the holes. The
retainer pins will engage.

15. Make certain the pins are fully inserted.

WARNING
AVOID INJURY OR DEATH. Before cleaning,
servicing or inspecting the Sand Spreader, turn the
Power switch OFF, stop the engine and disconnect
the electrical harnesses from the machine.

16. Remove the protective covers and apply dielectric
grease to the connector terminals.

34
OPERATION
CONTROLS

The spreader controller is equipped with the following:
ˇ The power switch q turns the controller ON and OFF.
ˇ The spinner switch w increases (clockwise) and decreases (counterclockwise) the spinner wheel rpm.
ˇ The auger switch e increases (clockwise) or decreases (counterclockwise) the material auger rpm.
ˇ The vibrator switch r turns the hopper vibrator ON and OFF.
ˇ The auger speed display t shows the auger speed and warning codes.
ˇ The spinner speed display y shows the spinner speed and warning codes.

NOTE
On open-cab vehicles, remove the controller and
store it in a cool, dry location when the spreader is not
in use.

35
OPERATION
OPERATION WITH THE UTILITY VEHICLE 7. Pull the draw cords tight and slide the retainers
ADDING MATERIAL TO THE HOPPER to hold.
WARNING
Always inspect the spreader before operating.

NOTE
Keep the hopper screen in place when loading
material. The screen will keep out large chunks of
material which can damage or jam the auger.

WARNING
AVOID INJURY OR DEATH. Do not exceed load
capacity. Excessive load can cause tipping or loss of
control.
USING THE SPREADER
Do not exceed the utility vehicle load capacity (GVWR).
Use the following chart as a general guide for material Enter utility vehicle. Move the utility vehicle to the work
weight. Contact your material supplier for specific area.
weight figures. See the POLARIS utility vehicle NOTE
Owner's Manual for load capacity specifications. When the hopper is full, the additional weight will
MATERIAL APPROXIMATE effect the handling and stopping distances of the
WEIGHT (PER CUBIC utility vehicle.
FOOT)
Fine Salt (Dry) 75 lbs. (34 kg) WARNING
CONTACT WITH SPREADER DISC OR FLYING
Coarse Salt (Dry) 50 lbs. (23 kg) OBJECTS CAN CAUSE SERIOUS INJURY OR
Sand/Salt Mix (Dry)(2 to 100 lbs. (46 kg) DEATH. Never operate in the vicinity of other
1) persons. Never operate in the vicinity of other
persons. Objects can be thrown 30 ft. (10 m)
IMPORTANT
The utility vehicle engine must be running before
Never leave material in the hopper for long periods of starting the spreader.
time. Material can attract moisture and harden in the
hopper. STARTING THE SPREADER
Press the power switch to ON.
1. Move the machine to the material loading area.
2. Move the gear selector to PARK and stop the
engine.
3. Exit the utility vehicle.
4. If installed, remove the hopper cover.
5. Add material to the hopper.
6. Install the hopper cover .

36
OPERATION
The switch will illuminate. The auger and spinner wheel When an auger jam occurs, the auger speed number
will accelerate to full speed for 2 seconds, then slow to will start blinking. The Auto-Reverse function will
the dialed speed. activate. The auger speed display will start blinking and
SPINNER WHEEL SPEED the auger will cycle forward/reverse rotation.
The spinner wheel speed is adjusted with the spinner IMPORTANT
dial . The spinner speed display will show the
selected spinner speed. Never leave material in the hopper for long periods of
time. Material can attract moisture and harden in the
ˇ For a wider spread pattern, increase the spinner hopper.
wheel speed.
ˇ For a narrower spread pattern, decrease the spinner
wheel speed. WARNING
AUGER SPEED AVOID INJURY OR DEATH. Before cleaning,
servicing or inspecting the Sand Spreader, turn the
The auger speed is adjusted with the auger dial . The Power switch OFF, stop the engine and disconnect
auger speed display will show the selected auger the electrical harnesses from the machine.
speed.
ˇ For a lighter material spread pattern, decrease auger AUGER AUTO-REVERSE FUNCTION
speed and drive faster.
When an auger jam occurs, the auger speed number
ˇ For a heavier material spread pattern, increase
will start blinking. The Auto-Reverse function will
auger speed and drive slower.
activate. The auger speed display will start blinking and
Adjust the speed dials and utility vehicle drive speed as the auger will cycle in forward / reverse rotation.
needed until the desired spread pattern is achieved. If the auger jam will not clear, it can be removed
IF MATERIAL STICKS IN THE HOPPER manually.
Turn the vibrator switch to the ON position. REMOVE THE JAM MANUALLY
The switch will illuminate. Operating the vibrator will 1. Turn the power switch OFF, stop the engine, and
increase material flow into the auger and help prevent disconnect the electrical harness from the utility
bridging of material in the hopper. To stop the vibrator, vehicle.
turn the vibrator switch to OFF.
2. Remove the spinner assembly.
NOTE 3. Use a wrench on the auger hex to turn the auger
Only run the vibrator for short cycles as needed to counter-clockwise several times or until the auger
free the material. jam is cleared.

STOPPING THE SPREADER
Turn the power switch to the OFF position.
All spreader functions will stop.
Completely empty the spreader and wash out all ice
control materials when not in use.
Cover the spreader with the hopper cover when not in
use.
IF THE AUGER JAMS
37
OPERATION
SPREADER ADJUSTMENTS The spinner position can be adjusted in three positions
to allow different materials to drop onto the center of
WARNING the spinner.
AVOID INJURY OR DEATH. Before cleaning, ˇ Use holes for heavy or wet material.
servicing or inspecting the Sand Spreader, turn the ˇ Use holes for intermediate weight material.
Power switch OFF, stop the engine and disconnect ˇ Use holes for lighter weight material.
the electrical harnesses from the machine.
To adjust the spinner, turn off and unplug the spreader.
Remove the bolts and move the spinner to the
SPINNER DEFLECTOR desired location. Reinstall the bolts.
The spinner deflector can be rotated to adjust the
direction of the spreader pattern left and right.
To adjust the pattern, turn off and unplug the spreader.
Loosen the two wing nuts and rotate the deflector to
the desired position.

AUGER DEFLECTOR
The auger deflector can be installed in four different
positions.
ˇ Move the deflector up to allow more material flow to
the auger.
ˇ Move the deflector down to slow the material flow to
the auger.
To adjust the deflector, turn off and unplug the
spreader. Remove the hopper screen and the deflector
bolts . Raise or lower to the desired height and
reinstall the bolts and nuts.

SPINNER POSITION

38
OPERATION
REMOVAL
WARNING
AVOID INJURY OR DEATH. Never remove the sand
spreader with material in the hopper. Always empty
the hopper and remove the spinner before removing
the sand spreader.

1. Empty all material from the spreader and clean the
hopper.
2. Disconnect the electrical harness.
3. On open cab machines, remove the controller and
store it in a cool, dry place when the spreader is not
in use.
IMPORTANT 7. Lift the spinner assembly from the hopper.
The spinner must be removed before removing the
sand spreader from the machine cargo box. Damage
to the spinner will occur if set on the ground attached
to the sand spreader.

4. Disconnect the wiring harness.
5. Apply dielectric grease to the terminals to prevent
corrosion and install the protective covers .

8. Remove the tie-down straps .

6. Pull the pins out and turn to lock.

9. Lift the spreader from the utility vehicle and set on a
level surface.

39
OPERATION

10. Disengage the box hold-down by pulling back and
turning the handle onto the holder .

40
LIFTING THE ATTACHMENT

LIFTING THE ATTACHMENT
LIFTING PROCEDURE
1. The spreader can be lifted with a forklift.
2. Slide the forks into the fork pockets on the
hopper and lift into place.

3. The spreader can be lifted by two people.
NOTE
Do not use the anchor brackets to lift the spreader.

41
42
TRANSPORTING THE ATTACHMENT ON A TRAILER

TRANSPORTING THE ATTACHMENT ON A TRAILER
FASTENING 3. Set the spinner on top of the spreader. Use one of
1. Remove the hopper cover q from the spreader the supplied ratchet straps e to fasten the spinner
when transporting. The cover can come loose to the spreader.
during transport.

4. Route the ratchet straps over the spinner and
2. Connect tie-down straps w to the anchor brackets secure the ends of the ratchet straps to the hopper
and secure the spreader to the trailer. grate.
NOTE 5. Tighten the straps snugly.
Do not use chains and binders to secure the spreader
to the trailer.

43
TRANSPORTING THE ATTACHMENT ON A TRAILER
LOADING AND FASTENING
WARNING
AVOID SERIOUS INJURY OR DEATH. Adequately designed ramps of sufficient strength are needed to support
the weight of the machine when loading onto a transport vehicle. Wood ramps can break and cause personal
injury.

Be sure the transport and towing vehicles are of adequate size and capacity for weight of machine and product
combination.
LOADING
The rear of the trailer must be blocked or supported when loading and unloading to prevent the front of the trailer
from raising.
1. Load the heaviest end of the machine and implement combination first.
2. Lower the implement (if equipped) to the floor.
3. Stop the engine.
4. Engage the parking brake.
5. Exit the machine. (See the machine's Operation & Maintenance Manual for the correct procedure.)
FASTENING
1. Install chains at the front and rear tie down positions on the machine. (See the machine's Operation &
Maintenance Manual to properly chain the machine to the transport vehicle.)
2. Install chains on the implement (if needed).
3. Fasten each end of the chain to the transport vehicle.

NOTE
Use chain binders to prevent the implement and machine from moving during transport.

44
MAINTENANCE SAFETY

MAINTENANCE SAFETY
WARNING
Instructions are necessary before operating or servicing machine. Read and understand the Owner's Manual,
Operator's Handbook and safety labels. Follow warnings and instructions in the manuals when making repairs or
adjustments or when performing service. Check for correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions can cause injury or death.

WARNING

ˇ Never service attachments without instructions. See Owner's Manual.
ˇ Cleaning and maintenance are required daily.
ˇ Never service or adjust attachment with the engine running unless instructed to do so in manual.
ˇ Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate skin or eyes.
ˇ Keep body, loose objects and clothing away from moving parts, electrical contacts, hot parts and exhaust.
ˇ Safety glasses are needed for eye protection from electrical arcs, battery acid, compressed springs, fluids
under pressure and flying debris or when tools are used. Use eye protection approved for type of welding.

45
46
TROUBLESHOOTING

TROUBLESHOOTING
WARNING
Instructions are necessary before operating or servicing machine. Read and understand the Owner's Manual,
Operator's Handbook and safety labels. Follow warnings and instructions in the manuals when making repairs,
adjustments or service. Check for correct function after adjustments, repairs or service. Untrained operators and
failure to follow instructions can cause injury or death.

CHART
AUGER SPINNER
STATUS CORRECTION
DISPLAY DISPLAY
Ignition wire connected to 12VDC
Blinking Upside Blinking Upside source, positive wire is not Connect positive wire to battery.
Down F Down F connected the battery.
Internal 40 AMP fuse blown. Find
Positive auger motor wire shorted
F and repair short.
to ground.
Replace fuse.
Internal 40 AMP fuse blown. Find
Positive spinner motor wire
F and repair short.
shorted to ground.
Replace fuse.
Short of vibrator wires to ground. Find and repair short.
Vibrator wires shorted together. Replace fuse.
U F
External 30 AMP fuse blown. Replace vibrator.
Internal 40 AMP fuse blown.

Open in auger circuit. Find and eliminate open
A
connection.

Open in spinner circuit. Find and eliminate open
P
connection.
Display flashing
& auger motor Auger jammed.
Clear the jam.
is alternating Auger motor overloaded.
directions.
Reduce the amount of material
Display flashing. Spinner motor overload. falling on the spinner disk. Clear
the disk before starting spinner.

Open in vibrator circuit. Find and eliminate open
U
connection.
Check utility vehicle electrical
L Low battery voltage.
system.
Controller temperature above Relocate controller for better
C 160°F (77°C). cooling.
Auger motor wires shorted to each
H Find and eliminate short.
other near controller.
Spinner motor wires shorted to
H Find and eliminate short.
each other near controller.

47
TROUBLESHOOTING

AUGER SPINNER
STATUS CORRECTION
DISPLAY DISPLAY
Display flashing
& auger motor Auger motor wires shorted to each
Find and eliminate short.
stopped. other near motor.

Display flashing. Spinner motor wires shorted to
Motor stopped. Find and eliminate short.
each other near motor.

48
SERVICE SCHEDULE

SERVICE SCHEDULE
DESCRIPTION
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early
failures. The service schedule is a guide for correct maintenance of the attachment.

WARNING
Instructions are necessary before operating or servicing machine. Read and understand the Owner's Manual,
Operator's Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when
making repairs, adjustments or service. Check for correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions can cause injury or death.

CHART
SERVICE SCHEDULE FREQUENCY
ITEM SERVICE REQUIRED DAILY 7 HOURS 20 200
HOURS HOURS/
YEARLY
Spreader Inspection Inspect spreader for damaged
parts.
Hopper Inspection Inspect hopper for foreign
material or objects.
Anchor Bracket Inspection Inspect anchor brackets for
damage.
Anchor Strap Inspection Inspect anchor straps for
tearing or damage.
Auger Bearing Lubricate the auger bearing
grease fitting
Auger Bearing Spray outside of the bearing
with lubricant

49
50
MAINTENANCE

MAINTENANCE
BREAKERS AND FUSES REMOVAL AND INSTALLATION OF
There is one circuit breaker used in the spreader VIBRATOR
electrical circuit. Inspect the circuit breaker when
electrical problems with the spreader occur. If the REMOVAL
breaker is tripped, repair the electrical fault and reset 1. Remove the vibrator wiring harness clamps .
the breaker.

2. Remove the four nuts and the vibrator .
There are two fuses used in the spreader electrical
circuit. Inspect the fuses when problems with the
vibrator or optional light occur. Always replace the
fuses with the same style and size fuse as originally
supplied.

INSTALLATION
For installation of the Vibrator, perform the reverse
action of each step beginning with step 2 back to step
1.
TORQUE
Nuts: 25 ft. lbs. (38 Nm).

51
MAINTENANCE
REMOVAL AND INSTALLATION OF AUGER REMOVAL AND INSTALLATION OF AUGER
BEARING MOTOR
REMOVAL WARNING
1. To remove the auger bearing, loosen the two set AVOID INJURY OR DEATH. Before cleaning,
screws