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BRUTUS
MOWER
Owner's Manual
for Maintenance and Safety
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS owners. We proudly pro-
duce an exciting line of utility and recreational products.
· Snowmobiles
· All-terrain vehicles (ATVs)
· BRUTUS® utility vehicles and attachments
· RANGER® utility vehicles
· Victory® motorcycles
· Low Emission Vehicles (LEVs)
We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today.
Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the
finest machine we've ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner's man-
ual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the
POLARIS Service Manual and should be performed only by a Factory Certified Master Service Dealer® (MSD) Technician.
Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Be sure to return to your dealership
for all of your service needs during, and after, the warranty period.
1
POLARIS® and BRUTUS® are trademarks of POLARIS Industries Inc.
Copyright 2013 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publica-
tion. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle
and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be
accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.
Printed in U.S.A.
BRUTUS Mower Owner's Manual
P/N 9924399
2
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features And Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lifting The Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Transporting The Attachment On A Trailer . . . . . . . . . . . . . . 30
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
POLARIS Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3
INTRODUCTION
WARNING
Failure to follow the warnings contained in this manual can result in severe injury or death.
A POLARIS BRUTUS and attachments are not toy's and can be hazardous to operate. This vehicle handles differently than other vehicles,
such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over
obstacles, if you fail to take proper precautions.
· Read this owner's manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this
manual with the vehicle.
· Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
· Always keep hands and feet inside the vehicle at all times.
· The Polaris BRUTUS is not intended for on-highway use. Driver must be at least 16 years old with a valid driver's license to operate.
Passengers must be at least 12 years old and tall enough to sit with feet firmly on the floor. All SxS drivers should take a safety training
course. Polaris recommends that drivers and passengers wear helmets, eye protection, and protective clothing, especially for trail riding
and other recreational use. Always wear seat belts. Be particularly careful on difficult terrain. Never engage in stunt driving, and avoid
excessive speeds and sharp turns. Riding and alcohol/drugs don't mix. Check local laws before riding trails.
The BRUTUS is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehi-
cle in your area.
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when
these words and symbols are used. Become familiar with their meanings before reading the manual.
Safety Symbols and Signal Words
The following signal words and symbols appear throughout this manual. Your safety and the safety of others is involved when
these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
4
INTRODUCTION
Vehicle Identification Numbers
Record your mower identification number in the spaces provided.
VIN
Vehicle Model Number:
5
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehi-
cle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the
instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety
labels are provided by POLARIS at no charge. The part number is printed on the label.
DECALS LOCATED UNDER
MOWER COVER
3120409
7136693
3120408
7136693
3120428
3120406 (2)
Illustrations may include optional accessories.
6
SAFETY
Safety Labels and Locations
Thrown Objects / Rotating Blades Danger
DANGER
THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH
· Clear mowing area of debris.
· Never operate mower in vicinity of other persons. Objects can be thrown more than several hundred feet.
· Keep all shields installed. Repair or replace if damaged or missing.
· Check blades and mounting hardware. Replace if damaged or missing. Never weld or modify
ROTAING BLADES CAN CAUSE SERIOUS INJURY OR DEATH
· Never put hands, feet or objects into or under mower when engine is running.
· Keep bystanders away.
· No riders.
· Stop engine before servicing.
3120406
Shields Removed Warning
WARNING
AVOID INJURY
· Do not operate with shields removed.
· Do not modify.
SEE IMPLEMENT OPERATION & MAINTENANCE MANUAL FOR MORE INSTRUCTIONS.
3120409
Thrown Objects / Rotating Blades Danger
DANGER
THROWN OBJECTS OR ROTATING BLADES CAN CAUSE SERIOUS INJURY OR DEATH
· Do not operate without discharge chute in place.
· replace discharge chute if damaged or missing. Never weld of modify.
3120428
Rotating Shafts Danger / Overspeed Warning
DANGER
ROTATING SHAFT WILL CAUSE SERIOUS INJURY OR DEATH
Keep shields and guards in place.
WARNING
Overspeeding implement PTO can cause serious injury or death.
Do Not exceed PTO speed of 2000 RPM.
3120408
7
SAFETY
Operator Safety
WARNING!
Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your
owner's manual.
· Read this manual and all labels carefully. Follow the operating procedures described.
· Never allow anyone under age 16 to operate this vehicle and never allow anyone without a valid driver's license to operate
this vehicle.
· Do not carry passengers until you have at least two hours of driving experience with this vehicle.
· No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to comfortably reach the
floor and hand holds.
· The driver and all passengers must wear eye protection and seat belt at all times. All riders should also wear long sleeves,
long pants and sturdy over-the-ankle boots.
· Always keep hands and feet inside the vehicle at all times.
· Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.
· Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
· To reduce tipover risk, be especially careful when encountering obstacles and slopes and when braking on hills or during
turns.
· This vehicle is for off road use only. Never operate on public roads. Always avoid paved surfaces.
· Never consume alcohol or drugs before or while operating this vehicle.
· Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and
your experience.
· Never attempt jumps or other stunts.
· Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection pro-
cedures described in this manual.
· Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.
· Never operate on excessively rough, slippery or loose terrain.
· Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds.
Never turn at excessive speeds.
· Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
· Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting
larger hills.
· Always follow proper procedures for climbing hills as described in the BRUTUS owner's manual. Check the terrain care-
fully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never move the travel
control pedal suddenly, make sudden changes of direction or make sudden gear changes. Never go over the top of a hill at
high speed.
· Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the ter-
rain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which would
cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.
· Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such as rocks or
fallen trees. Always follow the proper procedures outlined in the BRUTUS owner's manual when operating over obstacles.
· Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the
chance of skidding or sliding out of control.
· Never operate your vehicle in fast-flowing water or in water deeper than that specified in the BRUTUS owner's manual.
Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several
times to let friction dry out the pads.
· Always be sure there are no obstacles or people behind your vehicle when operating in reverse. When it's safe to proceed in
reverse, move slowly. Avoid turning at sharp angles in reverse.
· Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on
safety labels.
· Never modify this vehicle through improper installation or use of accessories.
· Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce
speed and follow the instructions in this manual for hauling cargo, with attachments installed or pulling a trailer. Allow a
greater distance for braking. Keep the attachment arm low (if equipped) and slow down when turning.
· Check that the attachment is securely fastened to the machine.
· Check for underground lines before operating attachment (if applicable).
· Disengage PTO (if equipped), put the gear selector lever in PARK, stop the engine and make sure all rotating components
are stopped before exiting utility vehicle.
· Always stop the engine before refueling. Remove flammable material containers from the box before filling them with fuel.
Make sure the refueling area is well ventilated and free of any source of flame or sparks. Fuel is extremely flammable. See
your BRUTUS owner's manual for fuel safety warnings.
· Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting.
FOR MORE INFORMATION ABOUT SAFETY, call POLARIS at 1-800-342-3764.
8
SAFETY
Operator Safety
Equipment Modifications
We strongly recommend that consumers do not install on a POLARIS BRUTUS any equipment that may increase the speed or
power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original
equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS BRUTUS is terminated if any equipment has been added to the vehicle, or if any modifica-
tions have been made to the vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change
the handling characteristics of the vehicle. Use only POLARIS-approved accessories and attachments, and familiarize your-
self with their function and effect on the vehicle.
WARNING!
Failure to operate the BRUTUS properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or
death. Heed all safety warnings outlined in this section of the owner's manual. See the OPERATION section of the owner's manual for
proper operating procedures.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and
NEVER operate without a valid driver's license.
No person under the age of 12 may ride as a passenger in this vehicle. Any passenger must be able to
comfortably reach the floor and hand holds.
Operating Without Instruction
Operating this vehicle without proper instruction increases the risk of an accident. The operator must
understand how to operate the vehicle properly in different situations and on different types of terrain.
All operators must read and understand the Owner's Manual and all warning and instruction labels before
operating the vehicle and attachment.
Using Alcohol or Drugs
Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction
time, balance and perception.
Never drink alcohol or use drugs or medications before or while operating this vehicle.
Seat Belts
Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an
accident or sudden stop. Riders must wear seat belts at all times. Seat belts reduce the severity of injury in
the event of a sudden stop or accident. Always make sure the seat belts are secured for both the operator
and passengers before riding.
Protective Eyewear
Riding in this vehicle without wearing protective eye wear increases the risk of a serious injuries in the event of an accident.
Operator and all passengers must always wear approved eye protection (goggles).
Operating With a Load on the Vehicle
The weight of both cargo, passengers and attachments impacts vehicle operation. For your safety and the safety of others, carefully
consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure,
gear selection and speed.
· Do not exceed vehicle weight capacities. The vehicle's maximum weight capacity is listed in the specifications section of the owner's
manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to be reduced accordingly.
· The recommended tire pressures are listed in the specifications section of the BRUTUS owner's manual.
Always follow these guidelines:
Under ANY of these conditions: Do ALL of these steps:
Passenger and/or cargo exceeds half the maximum weight capacity 1. Slow down.
Operating in rough terrain 2. Verify tire pressure.
3. Use extra caution when operating.
Operating over obstacles
Climbing an incline
Towing
Operating with attachments installed
9
SAFETY
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident.
Always inspect your BRUTUS and attachment before each use to make sure it's in safe operating condition.
Always follow all inspection and maintenance procedures and schedules described in the owner's manual.
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an
enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this
vehicle only outdoors or in well-ventilated areas.
Operating a Damaged Vehicle
Operating a damaged vehicle or attachment can result in an accident. After any overturn or accident, have a qualified service dealer inspect
the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for
the terrain, the visibility and operating conditions, your skills and your passengers' skills.
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning. Never turn
abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.
Operating on Public Roads
Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle.
Never operate this vehicle on any public street, road or highway, including dirt and gravel roads. In some areas it's unlawful to operate this
vehicle on public streets, roads and highways.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increases the risk of an accident or overturn. Never attempt wheelies, jumps, or other stunts.
Avoid exhibition driving.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain
hidden rocks, bumps, or holes that could cause loss of control or overturn.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.
Operating on Slippery Terrain
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control,
accident or overturn.
Do not operate on excessively slippery surfaces.
Always reduce speed and use additional caution when operating on slippery surfaces.
Improper Hill Climbing
Climbing hills improperly can cause loss of control or vehicle overturn. Always follow proper procedures for climbing hills as described in the
BRUTUS owner's manual.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill.
If all forward speed is lost:
· Apply the brakes.
· Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control
speed.
If you begin rolling downhill:
· Never apply engine power.
· Apply the brakes gradually until the vehicle is fully stopped.
· Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control
speed.
Improper Tire Maintenance
Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident.
Always use the size and type of tires specified for your vehicle.
Always maintain proper tire pressure as described in the owner's manual and on safety labels.
Operating on Frozen Bodies of Water
Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water
unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers,
and your cargo, together with any other vehicles in your party. Always check with local authorities and residents to confirm ice conditions
and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.
Unauthorized Use of the Vehicle
Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn. Always remove
the ignition key when the vehicle is not in use.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot
exhaust system components. Always keep combustible materials away from the exhaust system. Use caution when traveling through tall
grass, especially dry grass.
10
FEATURES AND CONTROLS
Component Locations
PTO Driveline
UNDER MOWER COVER
Gearbox
Belt
Tension Attachment
Mounting
Adjustment
Spring Frame Manual
Storage
Container
Height
Adjustment
Blade
Rotation
Indicator
Height
Adjustment Blade
Rotation
Indicator
Anti-Scalp
Side Wheels
Discharge
Deflector
11
FEATURES AND ACCESSORIES
Standard Items
The mower is equipped with the following standard items:
· PTO-Category 1 Driveline
· Side Discharge deflector
· Blade Rotation Indicators
· Anti-Scalp Wheels
12
INITIAL SETUP
Cutting Height Settings
WARNING!
MACHINE ROLLAWAY CAN CAUSE SERIOUS INJURY OR DEATH
The gear selector lever must be placed in PARK before leaving the
operator's seat.
Always park on flat level ground. 5.5 inch
Slightly raise the mower and support the mower deck with blocks. (139.7 mm)
Move the gear selector lever to park.
Stop the engine and exit the BRUTUS. See page 16.
DANGER 0.5 inch
THROWN OBJECTS WILL CAUSE SERIOUS INJURY OR DEATH (12.7 mm)
· Clear mowing area of debris.
· Never operate mower in vicinity of other persons.
· Keep all shields installed. Repair or replace shields if damaged.
· Check blades and mounting hardware. Replace if d amaged. Never
weld or modify.
Inspect all for wear or damage. repair or replace as necessary.
1. Remove the retainer pins (Item 1).
2. Remove the pins (Item 2).
3. Raise the wheel bar (item 3) to lower the mower cutting height.
4. Lower the wheel bar (item 3) to raise the mower cutting height.
5. Install the pins (Item 2). 1
6. Install the retainer pins (Item 1).
Tip: Both wheel bars (Item 2) and all pins (Item 1) must be positioned
equally for even cutting height from the left to right side and front to
back on the mower.
.
2
13
DAILY INSPECTION
Mower Inspection
Check blades for cracks or damage. Replace if necessary.
Check blade mounting hardware for proper torque. Tighten hardware to 125-140 ft.-lbs. (170-190 Nm) torque.
Check mower deck and shields. Repair if damaged or replace if necessary.
Check for damaged of missing decals. Replace if necessary.
Clean debris, leaves and flammable material from the deck area and under covers.
Lubricate all grease points. See page 34.
Check blade belt for condition or wear. Adjust and replace if necessary.
Check side discharge deflector. replace if missing or damaged.
Mower Mounting Frame
Inspect the mounting flange (Item 1) and all welds on the
attachment for wear or damage each time the attachment is
removed from the machine.
Inspect the input shaft and PTO driveline (Item 2) for damage.
Inspect the mounting pin bushings (Item 3) for damage.
Check the following items at the start of the work day:
· Check for damaged or missing decals. Replace if necessary.
· Replace any worn or damaged parts immediately. 1
3 2 3
PTO Driveline
Inspect the driveline assembly and u-joints (Item 4) for wear or
damage. 4 4
Inspect the snap ring (Item 5). Replace damaged or missing
snap rings.
5
14
DAILY INSPECTION
PRO-TACH Attachment Mounting Frame
WARNING!
AVOID INJURY OR DEATH
· Disengage the PTO, put the gear selector lever in PARK.
· Stop the engine and make sure all rotating components are completely 1
stopped before connecting, disconnecting, adjusting or cleaning any
PTO driven equipment.
· Always keep PTO shields and all guards in place when using PTO
driven equipment.
· Disengage PTO for road travel.
· Keep hands, feet and clothing away.
WARNING!
MACHINE ROLLAWAY CAN CAUSE SERIOUS INJURY OR DEATH
Place the gear selector lever in PARK before leaving the operator's seat. 2
Inspect the mounting frame (Item 1) and all welds on the attach-
ment mount for wear and damage each time the attachment is 1
removed from the machine.
Check the attachment mounting pins (Item 2) for wear or damage.
ensure mounting pins are securely fastened in there storage loca-
tion.
15
OPERATION
Approved Utility Vehicle Models And Requirements
UTILITY VEHICLE MOWER 66
BRUTUS HD and HDPTO X
The above chart lists the mower approved for use on the BRUTUS HD and HDPTO.
The warranty is void if this attachment is used on a non-approved carrier. See your Polaris dealer for an updated list
of approved carriers.
WARNING!
Never use attachments or buckets which are not approved by Polaris. Attachments and buckets for safe loads of specified densities are
approved for each model. Unapproved attachments and buckets can cause injury or death.
Entering and Existing The Utility Vehicle
Entering
WARNING! 1
Operator must have instructions before operating the machine. Untrained
operators can cause injury or death.
WARNING!
AVOID INJURY OR DEATH
When operating the machine:
· Operate only from the driver's seat.
2
· Keep the seat belts fastened snugly.
· Keep entire body inside the vehicle.
Enter and exit the operator seat of the utility vehicle from the left side.
Tip: The left side of the utility vehicle as viewed from the operator seat.
Insert the tab (Item 1) into the buckle (Item 2). Position the lap belt as
low as possible on the hips not on the waist, then adjust it to a snug fit by pulling the shoulder portion upward through the
latch plate.
Tip: Use a single safety belt for one person at a time. Do not use a single safety
belt for two or more people - this includes children.
Exiting
WARNING!
AVOID INJURY OR DEATH
Before leaving the operator seat:
· Park on flat level ground.
· Lower the attachment arm, put the attachment flat on the ground.
· Press the brake and put the gear selector lever in PARK.
· Stop the engine and remove the key.
· Make sure PTO driveline and all rotating parts have come to a complete stop.
SEE THE BRUTUS OWNER'S MANUAL FOR MORE INFORMATION.
To release the seat belt, press the buckle release button (Item 1) and
allow the belt to retract.
Remove the key to prevent operation of the utility vehicle by unauthor-
ized personnel.
Exit the utility vehicle.
16
OPERATION
Installation
Installing The Mower
Always inspect the utility vehicle's mounting frame and attach-
ment front mounting frame before installation. See the BRUTUS 2
owner's manual.
WARNING!
Warnings on the machine and in the manuals are for your safety. Failure
to obey warnings can cause serious injury or death.
WARNING!
Keep fingers and hands out of pinch points when installing and removing
attachments.
1. Enter the utility vehicle. See page 16. 1
2. Start the engine.
3. Move the gear selector lever to Low.
4. Tilt the mounting frame (Item 1) of the utility vehicle
forward. Slowly drive forward until the front edge of the
attachment interface (Item 1) is completely under the top lip
of the attachment mounting frame (Item 2).
5. Raise the utility vehicle's attachment arm until the mounting
frame engages the attachment mounting frame and starts to
raise the attachment off the ground.
6. Tilt the attachment interface backward until the attachment is
slightly off the ground.
7. Move the gear selector lever to Park. Stop the engine and exit
the utility vehicle. See page 16.
8. Remove the two retainer pins (Item 3) and pins (Item 4) from
the storage location on the mounting frame.
3
4
3
4
17
OPERATION
Installation
Installing The Mower
9. Install the pin (Item 5) and retainer pin (Item 6) (both sides).
6
5
Leveling The Mower
Tip: There ia a front / back pivot on the mower attachment frame. Con-
firm the pivot is centered when adjusting the mount frame tilt cylin- 1
der, this allow the mower to follow the terrain.
1. The tilt cylinder (Item 1) is used to adjust the front to back
level of the mower.
2. Using the tilt function of the utility vehicle, level the mower.
3. Once the attachment is leveled - engage the tilt lock. See
page 20.
Tip: Once the attachment is leveled, the tilt function of the utility vehicle
can be locked so it does not need to be readjusted. (See the
BRUTUS Owner's Manual for additional information).
NOTICE: AVOID PTO DRIVELINE DAMAGE. PTO powered
attachments are not compatible with the tilt cylinder full range
of motion. Engage the tilt cylinder lock once the attachment is
level to prevent PTO driveline damage.
18
OPERATION
Power Take-Off (PTO)
Installation
1. Install the mower on the utility vehicle.
2. Always park on flat level ground. Fully lower the arm and put
the attachment flat on the ground. 1
2
3. Stop the engine and exit the utility vehicle. See page 16.
4. Make sure the PTO driveline and all rotating components
have come to a complete stop before exiting the utility vehi-
cle.
WARNING!
AVOID INJURY OR DEATH
Before leaving the operator's seat:
· Always park machine on flat, level ground.
3
· Place the gear selector lever in PARK.
· Lower the attachment arm and put the attachment flat on the ground.
· Move the engine speed control lever to low idle.
· Stop the engine and remove the key.
· Make sure PTO driveline and all rotating parts have come to a complete stop.
SEE THE BRUTUS OWNER'S MANUAL FOR MORE INFORMATION:
5. Connect the attachment PTO shaft (Item 1) to the utility vehicle PTO shaft (Item 2).
6. Retract the collar (Item 3) and slide the attachment PTO driveline onto the utility vehicle PTO shaft (Item 2). Release the
collar and the driveline will lock onto the PTO shaft. Push and pull the PTO driveline back and forth several times and
make sure it is securely attached to the PTO shaft.
Tip: The PTO driveline must have a means to retain it to both the utility vehicle and attachment PTO shaft.
WARNING!
AVOID INJURY OR DEATH
· Keep PTO shield and all guards in place.
· Keep away from moving parts.
· Keep bystanders away.
· Do NOT exceed 2000 PTO RPM.
Removal
WARNING!
AVOID INJURY OR DEATH
Before leaving the operator seat:
· Park on flat level ground.
· Lower the attachment arm, put the attachment flat on the ground.
· Press the brake and put the gear selector lever in PARK.
· Stop the engine and remove the key.
· Make sure PTO driveline and all rotating parts have come to a complete stop.
SEE THE BRUTUS OWNER'S MANUAL FOR MORE INFORMATION.
1. Always park on flat level ground. Fully lower the attachment arm and put the attachment flat on the ground.
2. Stop the engine and exit the utility vehicle. See page 16.
3. Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the utility vehicle.
4. Retract the collar (Item 3) and pull the attachment PTO driveline (Item 1) off the utility vehicle PTO shaft (Item 2).
5. Place the PTO driveline into the attachment storage position (if equipped).
6. Remove the mower from the utility vehicle. See page 25.
19
OPERATION
Controls
Joystick
1
The joystick control lever will be used to control the utility vehi-
cle PRO-TACH attachment system.
Move the joystick control lever forward to lower the attachment
arm (Item 1).
Move the joystick control lever backward to raise the attachment
arm (Item 2).
2
Float
Move the joystick control lever all the way forward until it locks
in the detent (float) position to have the utility vehicle PRO-
TACH in the float position.
Move the joystick back to disengage float.
Tilt Lock Switch
Press the tilt lockout switch forward (Item 1) to engage the tilt
lock.
Press the tilt lockout switch backward (Item 2) to disengage the 1
tilt lock
NOTICE: AVOID PTO DRIVELINE DAMAGE. PTO powered
attachments are not compatible with the tilt cylinder full range
of motion. Engage the tilt cylinder lock once the attachment is
level to prevent PTO driveline damage.
2
20
OPERATION
Controls For PTO
Safety Rules For PTO Operation
WARNING!
AVOID INJURY OR DEATH
· Do Not exceed the rated attachment PTO speed.
· Stay clear of rotating driveline.
· Keep bystanders away.
· Keep hands, feet, clothing and long hair away.
· Keep PTO shields and guards in place.
· Disengage PTO, put gear selector lever in PARK, stop the engine and make sure all rotating components are stopped before exiting utility
vehicle.
· Do Not service the utility vehicle or attachment with the PTO engaged.
· Do Not service the attachment in a raised position unless properly blocked and all rotating components stopped.
· Disengage PTO for road travel.
WARNING!
AVOID INJURY OR DEATH
Before leaving the operator seat:
· Park on flat level ground.
· Lower the attachment arm, put the attachment flat on the ground.
· Press the brake and put the gear selector lever in PARK.
· Stop the engine and remove the key.
· Make sure PTO driveline and all rotating parts have come to a complete stop.
SEE THE BRUTUS OWNER'S MANUAL FOR MORE INFORMATION.
WARNING!
AVOID INJURY OR DEATH
Warnings and instructions in this manual and on the machine are for your protection. Failure to follow the warnings and instructions can
cause serious injury or death.
· Keep all shields in place. Replace damaged or missing shields before operating.
· Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals.
· Do not wear loose or bulky clothing around the PTO or other moving parts.
· Keep bystanders away from PTO driven equipment, and never allow children near machines.
· Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not
be readily apparent.
· Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning
PTO driveline can lead to entanglement.
· Do not install an adapter between the machine PTO shaft and the attachment PTO driveline.
· Never overspeed the PTO.
· Position the machine and attachment correctly to prevent driveline stress and separation.
· Use caution when raising PTO driven attachment. Excessive driveline angle can reduce driveline service life.
WARNING!
DRIVELINE ENTANGLEMENT OR OVERSPEEDING PTO CAN CAUSE SERIOUS INJURY OR DEATH
· DO NOT install an adapter between the utility vehicle PTO shaft and the attachment PTO driveline.
· An adapter can extend the driveline universal joint and connecting yoke beyond the PTO shields.
· An adapter can overspeed the attachment PTO causing driveline or attachment damage.
21
OPERATION
Controls For PTO
Engaging The PTO
1. Enter the utility vehicle. See page 16.
2. Start the engine.
3. Lower the arm and keeping the mower 76 - 101 mm (3 - 4 in) from the 1
ground.
4. Move the engine speed control lever (Item 1) to low engine speed. 2
5. To avoid start-up overload on PTO driveline, reduce engine speed to
low idle when engaging the PTO. After PTO driveline is rotating, 3
increase engine speed.
6. Engage the PTO system by pressing the center button (Item 2) and
then pulling up on the knob (Item 3) to engage PTO. (See the BRU-
TUS Owner's Manual for detailed information).
7. The front PTO driveline will start to rotate.
8. Move the engine speed lever (Item 1) to increase engine speed. Do
Not exceed a PTO speed of 2000 RPM. The light (Item 4) in the dash
will illuminate and the PTO shaft will start rotating. The PTO shaft
RPM will be displayed in the dash (Item 5).
Tip: When the PTO is engaged, the tilt function of the PRO-TACH attachment sys-
tem will be automatically locked.
WARNING!
4 5
AVOID INJURY OR DEATH
· Keep PTO shield and all guards in place.
· Keep away from moving parts.
· Keep bystanders away.
· Do NOT exceed 2000 PTO RPM.
Disengaging The PTO
1. Move the engine speed lever back to the low idle position.
2. Disengage the PTO system by pressing the knob (Item 3) down. (See the Brutus Owner's Manual for detailed informa-
tion.
22
OPERATION
Driving The Utility Vehicle and The Mower To The Worksite
Read and understand the attachment Owner's Manual and
the BRUTUS Owner's Manual prior to installing or using
any attachment.
WARNING!
VEHICLE TIPPING OR ROLLOVER CAN CAUSE SERIOUS
INJURY OR DEATH
· Keep the attachment arm as low as possible.
· Turn on level ground. Slow down when turning.
· Go up and down slopes, not across them.
· Keep the heavy end of the vehicle uphill.
· Do not exceed vehicle load capacity.
WARNING!
When operating the machine:
· Operate only from the driver's seat.
· Keep the seat belts fastened snugly.
· Keep entire body inside the vehicle.
Enter the utility vehicle. See page 16.
Start the engine.
Raise the mower to the travel position. See Controls on page 20.
Tip: Keep the mower as low as possible for travel.
Drive the utility vehicle and attachment to the work area.
23
OPERATION
Operating The Mower
Tip: .Damage to the mower and the BRUTUS may be caused if PTO is
engaged while in the travel position.
WARNING!
THROWN OBJECTS WILL CAUSE SERIOUS INJURY OR DEATH
· Clear mowing area of debris.
· Never operate mower in vicinity of other persons.
· Keep all shields installed. repair or r eplace if damaged.Check
blades and mounting hardware. Replace if damaged. Never weld or
modify.
1. Adjust the tilt cylinder to set the mower level with the
ground. See page 18 and 20.
2. Engage the tilt lock. See page 20.
NOTICE: AVOID PTO DRIVELINE DAMAGE. PTO powered
attachments are not compatible with the tilt cylinder full
range of motion. Engage the tilt cylinder lock once the
attachment is level to prevent PTO driveline damage.
3. Adjust the deck height. See page 13.
4. Enter the utility vehicle. See page 16.
5. Start the engine.
6. Lower the attachment, keeping the mower 76 - 101 mm (3 - 4 in) from ground. See page 23.
7. Engage the PTO. See page 21.
8. Lower the mower setting the tires on the ground.
9. Slowly drive the utility vehicle forward. Watch for and avoid obstructions and obstacles that may cause damage to the
mower and utility vehicle.
NOTICE: Damage to the mower and utility vehicle may occur by hitting objects that can be easily hidden in the grass.
10. When at the end of a pass, stop and raise the mower 76 - 101 mm (3 - 4 in) from ground. Use caution when raising the
mower when the PTO is engaged, if the mower is raised too high, the attachment PTO shaft may bind causing damage.
Tip: Caution is to be used when raising the mower when the PTO is engaged.
Tip: If additional lift height is required for travel, disengage the PTO, then raise the mower to desired height.
11. Drive the utility vehicle to the desired starting point, while moving over up to 3/4 the width of the mower.
12. Continue mowing follow steps 8 through 11 until finished.
The utility vehicle speed is determined by the depth and density of the grass.
WARNING!
ROTATING BLADES CAN CAUSE INJURY OR DEATH
· Never put hands, feet or objects into or under the mower when the engine is running.
· Keep bystanders away.
· No riders.
· Stop engine before servicing.
Disengage the PTO when the area to be mowed is finished. See page 22.
24
OPERATION
Removal
Removing The Mower
Tip: In muddy conditions or to prevent the attachment from freezing to the ground, put the attachment on planks or blocks before removing
the attachment from the machine.
WARNING!
AVOID INJURY OR DEATH
Before leaving the operator seat:
· Park on flat level ground.
· Lower the attachment arm, put the attachment flat on the ground.
· Press the brake and put the gear selector lever in PARK.
· Stop the engine and remove the key.
· Make sure PTO driveline and all rotating parts have come to a complete stop.
SEE THE BRUTUS OWNER'S MANUAL FOR MORE INFORMATION.
1. Always park on flat level ground. Fully lower the attachment
arm and put the attachment flat on the ground.
2. Stop the engine.
3. Exit the utility vehicle. See page 16.
1
4. Disconnect the PTO driveline. See page 22.
5. Enter the utility vehicle. See page 16.
6. Start the engine.
7. With the gear selector lever in PARK, raise the mower until it 2
is slightly off the ground.
8. Stop the engine and exit the utility vehicle. See page 16.
9. Remove the retaining pins (Item 1) (both sides).
10. Remove the pins (Item 2) (both sides).
11. Install the two pins (Item 3) and retaining pins (Item 4) in the
storage location on the mounting frame. 3
4
3
4
25
OPERATION
Removal
Removing The Mower
12. Slowly lower the attachment arm and tilt it forward until the
attachment is released from the mounting frame. See page
25.
13. Slowly drive the Brutus backwards away from the attach-
ment.
26
LIFTING THE ATTACHMENT
Procedure
Fasten the chain to the mower (Item 1).
Tip: Use chains that are in good condition and of adequate size to lift the 1
attachment.
1
TRANSPORTING THE ATTACHMENT ON
A TRAILER
Fastening
Install the chains (Item 1) to the outside height adjustment
weldments (both sides). 1
1
Attach the opposite ends of the chains to the trailer.
Use chain binders to prevent the mower from moving dur-
ing transport.
27
TRANSPORTING THE ATTACHMENT ON A TRAILER
Loading and Fastening
WARNING!
AVOID INJURY OR DEATH
Adequately designed ramps of sufficient strength are needed to
support the weight of the machine when loading onto a transport
vehicle. Wood ramps can break and cause personal injury.
Be sure the transport and towing vehicles are of adequate
size and capacity for weight of machine and attachment
combination. (See utility vehicle and attachment Owner's
Manuals for specifications.)
Loading
The rear of the trailer must be blocked or supported when
loading and unloading to prevent the front of the trailer
from raising.
· Load the heaviest end of the machine and attachment
combination first.
· Lower the attachment to the floor.
· Stop the engine.
· Exit the utility vehicle. See page 16.
Fastening
Install the chains at the front and rear tie down positions on the BRUTUS. See BRUTUS owner's manual for procedure.
· Install chains on the attachment (if needed).
· Fasten each end of the chain to the transport vehicle and secure with chain binders.
Tip: Use chain binders to prevent the attachment and machine from moving during transport.
28
MAINTENANCE SAFETY
WARNING!
Instructions are necessary before operating or servicing machine. Read and understand the Owner's Manual, Operator's Hand-
book and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or ser-
vice. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can
cause injury or death.
CORRECT
WARNING!
Never service attachments without instructions. See Owner's Manual and Attachment Service Manual.
WARNING!
Cleaning and maintenance are required daily.
WARNING!
Never service or adjust attachment with the engine running unless instructed to do so in manual.
WARNING!
Always lower the attachment to the ground before lubricating or servicing.
WARNING!
Avoid contact with leaking hydraulic fluid or diesel fuel under pressure. It can penetrate skin or eyes.
WARNING!
Stop, cool and clean engine of flammable materials before checking fluids.
WARNING!
Keep body, loose objects and clothing away from moving parts, electrical contacts, hot parts and exhaust.
WARNING!
Safety glasses are needed for eye protection from electrical arcs, battery acid, compressed springs, fluids under pressure
and flying debris or when tools are used. Use eye protection approved for type of welding.
29
TROUBLESHOOTING
WARNING!
Instructions are necessary before operating or servicing machine. Read and understand the Owner's Manual, Operator's Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or service. Check for correct
function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.
Chart
PROBLEM CAUSE CORRECTION
Poor cutting. Travel speed too fast. Reduce travel speed.
Damaged gearbox. Repair or replace gearbox.
Low blade RPM. Increase RPM.
Blade belt slipping. Adjust belt to correct tension.
Blades dull. Sharpen or replace the blades.
Blades will not rotate. Worn or broken blade belt. Replace belt.
PTO driveline disconnected. Connect PTO driveline.
Vibration. Build up of material on the bottom of the mower Clean the bottom of the mower deck.
deck.
MAINTENANCE INTERVAL
Maintenance
Interval
Item (whichever Remarks
comes first)
Hours Calendar
Attachment Frame Inspection - Pre-Ride Inspect for cracks or damage.
Discharge Chute Inspection - Pre-Ride Inspect for cracks or damage.
Blade Inspection - Pre-Ride Inspect for excess wear, cracks, damage and loose hardware.
Adjust Belt 10 H Adjust belt as needed.
Grease PTO Shaft 10 H Grease PTO shaft and u-joints.
Check Gearbox Lube 50 H Check fluid level, add as needed.
Drain and replace fluid (Approx. 10.2 fl oz (0.3 L) of Premium
Replace Gearbox Lube 50 H
Angle Drive Fluid
Perform these procedures more often for vehicles subjected to severe use.
30
MAINTENANCE
Adjusting Belt Tension
WARNING!
MACHINE ROLLAWAY CAN CAUSE SERIOUS INJURY OR DEATH
The gear selector lever must be placed in PARK before leaving the 2
operator's seat.
Always park on flat level ground.
Put the attachment flat on the ground.
Put the gear selector lever in PARK.
1
WARNING!
AVOID INJURY OR DEATH
· Disengage the PTO, put the Gear Selector Lever in PARK.
· Stop the engine and make sure all rotating components are completely 1
stopped before connecting, disconnecting, adjusting or cleaning any
PTO driven equipment.
· Always keep PTO shields and all guards in place when using PTO
driven equipment.
· Disengage PTO for road travel.
· Keep hands, feet and clothing away.
Make sure the PTO driveline and all rotating components have
come to a complete stop before exiting vehicle.
Exit the vehicle. See page 16.
Remove the bolt (Item 1) and remove the belt guard (Item 2).
Loosen the jam nut (Item 3), tighten the tension nut (Item 4) to the
desired belt tension.
Check the belt tension by pressing forcefully on the belt.
The belt should move between 0.2-0.4 inch (5-10 mm.
Once the desired belt tension is obtained, tighten the jam nut (Item
3).
Install the belt guard (Item 2) and bolt (Item 1).
WARNING!
AVOID INJURY OR DEATH
Never operate with covers or guards removed.
3
4
31
MAINTENANCE
Blade Sharpening.
WARNING!
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of the following
conditions exist:
· When fluids are under pressure.
Cutting Edge
· Flying debris or loose material is present.
· Engine is running.
· Tools are being used. 2.5 inches
(63.5 mm)
When the blade cutting edges become dull, remove the blades.
See page 32 and 37.
Sharpen the blades at a 28° angle and balance the blades.
Replace the blades when they reach a width of 2.25 inches (57.2
mm).
2.25 inches
Always replace all three blades with blades that are equal in (57.2 mm)
weight to prevent vibration. Use only genuine Polaris replace-
ment blades.
If any vibration in the mower is felt, the blades must be balance
or replaced.
Cleaning The Mower.
Remove the mower from the vehicle. See page 25. 1
WARNING!
AVOID INJURY OR DEATH
Securely block up the mower before working underneath.
Install chains and lift the mower. See page 27.
1
Lower the mower and place on jackstands (Item 1). Position the
four jackstands as shown.
WARNING!
AVOID INJURY OR DEATH.
Wear safety glasses to prevent eye injury when any of the following
conditions exist: 1
· When fluids are under pressure.
· Flying debris or loose material is present.
· Engine is running.
· Tools are being used.
Use water or air pressure to clean debris from the bottom of the mower deck.
Use care when removing any objects that are wrapped around blades and blade shafts.
32
MAINTENANCE
Cleaning The Mower
WARNING!
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of the following
conditions exist:
· When fluids are under pressure.
· Flying debris or loose material is present. 1
· Engine is running.
· Tools are being used.
Remove the bolts and remove the belt guards (Item 1) (both
sides). 1
1
Use water or air pressure to clean debris from under the belt
guards.
Install the belt covers.
WARNING!
AVOID INJURY OR DEATH
Never operate with covers or guards removed.
33
MAINTENANCE
Lubrication Locations
Lubricate as specified in the Maintenance Chart for the best per-
formance of the mower. See page 34.
WARNING!
AVOID INJURY OR DEATH
Securely block up the mower before working underneath. 2
Lubricate as specified for the best performance of the mower.
Always use a good quality lithium based multipurpose grease.
Apply lubricant until extra grease shows.
1
Lubricate the following:
Mower Deck:
Belt tension pivot(Item1).
Front of PTO driveline (Items 2).
Utility Vehicle:
Two locations (Item 3) on the PTO driveline.
3
Mower:
One location (Item 4) on the PTO driveline.
4
34
MAINTENANCE
Gearbox Fluid Change
WARNING!
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of the following
conditions exist:
· When fluids are under pressure.
· Flying debris or loose material is present.
· Engine is running.
· Tools are being used.
Tip: Fluid such as engine oil, hydraulic fluid, coolants, grease, etc. must
be disposed of in an environmentally safe manner. Some regula-
tions require that certain spills and leaks on the ground must be 1
cleaned in a specific manner. See local, state and federal regula-
tions for the correct disposal.
Check for the proper oil level in the gearbox.
Tip: The correct fluid level is approximately half the depth of the gear-
box or to the shaft center lines.
Remove fill plug (Item 1). The oil should flow from the fill port.
If the oil does not flow out of the fill port, add oil (Polaris Premium Angle Drive Fluid) until it begins to flow out of the fill
port. Reinstall and tighten fill plug.
35
MAINTENANCE
Removal and Installation of Belt
WARNING! 1
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any of the following
conditions exist:
· When fluids are under pressure.
· Flying debris or loose material is present.
· Engine is running.
· Tools are being used.
Loosen or remove the tension bolt (Item 1).
Remove the belt (Item 2) from the pulleys.
2
Install the belt (Item 3) as shown.
Adjust the belt tension. See page 31.
3
36
MAINTENANCE
Removal and Installation of Blade
WARNING!
AVOID INJURY OR DEATH
Wear safety glasses to p revent eye injury when any of the following
conditions exist:
· When fluids are under pressure.
· Flying debris or loose material is present.
· Engine is running.
· Tools are being used.
To remove bolt (Item 1) and the blade (Item 2).
Installation: Tighten the bolt to 125-140 ft.-lbs. (170-190 Nm)
torque. 1
2
37
MAINTENANCE
Attachment Storage
Sometimes it may be necessary to store your attach