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DIGITAL CAMERA

FinePix S602 ZOOM
SERVICE MANUAL U/E/EG-Model

WARNING
THE COMPONENTS INDENTIFIED BY MARK IN THE PARTS LIST SHOULD BE REPLACED ONLT BY THE COMPONENTS SPECIFIED IN THE PARTS LIST. RISK OF FIRE AND ELECTRIC SHOCK.

FUJI PHOTO FILM CO., LTD.

Ref.No.:ZM00441-100 Printed in Japan 2002.5(NT)

FinePix S602 ZOOM SERVICE MANUAL

SAFETY CHECK-OUT
After correcting the original problem, perform the following safety check before returning the product to the customer. 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splasher and bridges. 2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors. 3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 6. 4. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
WARNING!
HIGH VOLTAGE

5.
RISK OF FIREREPLACE FUSE AS MARKED

2.5A 125/250V

2.5A 125/250V

Caution: For continued protection against fire hazard, replace only with same type 2.5 amperes 125/250 volts fuse. Attention: Afin d'assurer une protection permanente contre les risques d'incendie, remplacer uniquement par un fusible de meme, type 2.5 amperes, 125/250 volts. Warning: To reduce the electric shock, be careful to touch the parts.

2

FinePix S602 ZOOM SERVICE MANUAL

TABLE OF CONTENTS

TABLE OF CONTENTS
1.Specifications
1-1.Product Specifications ....................................................... 4 1-2.Camera Features ................................................................ 6 1-3.Names of External Components ...................................... 7 4-3.About the Adjustment PC Soft ...................................... 4-3-1.Attention at DSC jig driver ...................................... 4-3-2.Attention at PC adjustment soft ............................. 4-3-3.Attention at Firmware .............................................. 4-3-4.Content of Adjustment Software ............................ 4-3-5.Starting the Adjustment Software .......................... 4-3-6.Customizing of Adjustment Software .................... 4-3-7.Use of each command ............................................ 4-4.Adjustment of Components (for PC adjustment) ........ 4-4-1.Starting the Adjustment Software (cautions during use) .............................................. 4-4-2.Camera Jig Mode Procedure .................................. 4-4-3.AF Sensor Adjustment ............................................ 4-4-4.CCD Data Input ........................................................ 4-4-5.Preparing the CCD Defect Data (FD) ................... 4-4-6.CAM Adjustment ...................................................... 4-4-7.Zoom/AF Adjustment ............................................... 4-4-8.Flash Adjustment ..................................................... 4-4-9.Battery Adjustment .................................................. 4-4-10.Mode Dial Voltage Adjustment ............................ 4-4-11.End Setting ............................................................. 44 44 45 46 47 47 48 50 51 51 51 52 54 55 56 57 58 59 60 61 62 62 62 63 64 64 64 64 64 65 66 67 68 68 68 68 68 68 69 69 69 70 70 71 71 72 77 82 87

2.Disassembly
2-1.Names of Internal Components ....................................... 9 2-2.How to remove R CABI CONST .................................... 10 2-3.Decomposition of R CABI CONST ................................ 11 2-4.How to remove LCD ASSY ............................................ 12 2-5.How to remove TOP CABI CONST ............................... 13 2-6.Decomposition of TOP CABI CONST .......................... 17 2-7.How to remove LCD FRAME CONST ........................... 19 2-8.Decomposition of LCD FRAME CONST ...................... 20 2-9.Decomposition of MAIN PWB ASY ............................... 20 2-10.How to remove SHEET FRAME .................................. 21 2-11.How to remove BATTERY LID .................................... 21 2-12.How to remove BATTERY HOLDER UNIT ................ 22 2-13.How to remove CAM PWB ASSY ............................... 22 2-14.How to remove LENS FRAME ..................................... 23 2-15.How to remove LENS CONST ..................................... 23 2-16.How to remove LENS CABI ASSY ............................. 24 2-17.How to remove SIDE MODULE UNIT ........................ 25 2-18.How to remove AF SENSOR UNIT ............................. 26

5.Inspection
5-1.Preparation for inspection .............................................. 5-1-1.Measuring Equipments ............................................ 5-1-2.Jigs and Charts ........................................................ 5-1-3.Connection ................................................................ 5-2.Inspection ......................................................................... 5-2-1.External Inspection .................................................. 5-2-2.Power Supply Switch Check ................................... 5-2-3.Checking Shock Noise in the Movie Mode ........... 5-2-4.EVF Check ................................................................ 5-2-5.Resolution Check ..................................................... 5-2-6.Y Level Check .......................................................... 5-2-7.Flash Photography Check ...................................... 5-2-8.Manual Focus Check ............................................... 5-2-9.Macro Operation Check .......................................... 5-2-10.External Flash Operation Check .......................... 5-2-11.Command Dial Check ........................................... 5-2-12.Movie/Audio Check ................................................ 5-2-13.Erase Mode Check ................................................ 5-2-14.Low Battery Check ................................................. 5-2-15.Current Consumption Check ................................ 5-2-16.LCD Display Image Check ................................... 5-2-17.EVF Display Image Check .................................... 5-2-18.Power OFF Operation Check ............................... 5-2-19.Settings at Shipment ............................................. 5-2-20.Clock Setup and Clear ..........................................

3.Schematic
3-1.Cautions ............................................................................ 3-2.Overview of Functions of Each Circuit ......................... 3-3.Functions of Primary Blocks .......................................... 3-3-1.Technical Outline ..................................................... 3-3-2.CAM Board Block Functions .................................. 3-3-3.MAIN Board Block Functions ................................. 3-3-4.DCTS Board Block Functions ................................ 3-4.Block Diagram ................................................................. 3-5.Overall ............................................................................... 3-6.Board mounting diagram ................................................ 3-6-1.CAM PWB ASSY Component Location (A) .......... 3-6-2.CAM PWB ASSY Component Location (B) .......... 3-6-3.KEY PWB ASSY Component Location (A) .......... 3-6-4.KEY PWB ASSY Component Location (B) .......... 3-6-5.MAIN PWB ASSY Component Location (A) ........ 3-6-6.MAIN PWB ASSY Component Location (B) ........ 3-6-7.DCST PWB ASSY Component Location (A) ........ 3-6-8.DCST PWB ASSY Component Location (B) ........ 27 27 28 28 28 28 28 29 30 31 31 32 33 34 35 36 37 38

4.Adjustment
4-1.Adjustments to Primary Components Following Replacement ................................................................... 4-2.Preparation for adjustments .......................................... 4-2-1.Measuring Equipments ............................................ 4-2-2.Jigs and Charts ........................................................ 4-2-3.Connection ................................................................ 4-2-4.Environmental Settings for Adjustment ................ 4-2-5.Preparations for AF Sensor Adjustment ............... 4-2-6.Environmental Settings for AF Sensor Adjustment ........................................... 4-2-7.Environmental settings for AF adjustment ........... 4-2-8.Environmental settings for Flash adjustment ...... 39 40 40 40 41 42 42 42 43 43

6.Parts List
6-1.U-Model ............................................................................ 6-2.E-Model ............................................................................. 6-3.EG-Model .......................................................................... 6-4.Electrical Parts (U/E/EG-Model commonness) ...........

7.Appendix
7-1.List of Related Technical Updates Issued ................... 88

3

1. Specifications
1. Specifications
1-1. Product Specifications
System
Model Number of effective pixels CCD sensor Number of recorded pixels Storage media File format

FinePix S602 ZOOM SERVICE MANUAL

Digital camera FinePix S602 ZOOM 3.1million pixels 1/1.7 inch Super CCD in an interwoven pattern Number of total pixels 3.3 million pixels 2832 x 2128 pixels (6.03 million pixels) /2048 x 1536 pixels/1280 x 960 pixels/640 x 480 pixels SmartMedia (3.3V), Microdrive Still image: TIFF-RGB, JPEG (Exif ver. 2.2) * Design rule for Camera File System compliant DPOF compatible Movie: AVI format, Motion JPEG Audio: WAV format

Standard number of shots per Media Number of recorded Pixels Quality Mode Image File Size MG-4S (4MB) MG-8S (8MB) MG-16S (16MB) MG-32S (32MB) MG-64S (64MB) MG-128S (128MB) Microdrive (340MB) Microdrive (1GB) Sensitivity Lens Focus distance Viewfinder Exposure control White balance
HI
Approx.

2832x2128 FINE
Approx.

2048x1536 FINE
Approx.

1280x960 FINE
Approx.

640x480

Movie (Video)

NORMAL BASIC
Approx. Approx.

NORMAL
Approx.

NORMAL NORMAL
Approx. Approx.

18MB

2.4MB

1.2MB

460KB

1.3MB

590KB

620KB

320KB

130KB

_
Approx. 3 sec. Approx. 6 sec. Approx. 13 sec. Approx. 27 sec. Approx. 55 sec. Approx. 112 sec. Approx. 307 sec.

_
Approx. 6 sec. Approx. 13 sec. Approx. 27 sec. Approx. 55 sec. Approx. 110 sec. Approx. 222 sec. Approx. 609 sec.

0 0 0 1 3 7 19 59

1 3 6 13 26 53 147 443

3 6 13 28 56 113 311 938

8 17 33 68 137 275 765 2190

2 6 12 25 50 102 279 842

6 13 26 53 107 215 589 1729

6 12 25 50 101 204 566 1642

12 25 49 99 198 398 1119 3285

30 61 122 247 497 997 2729 8213

Approx. 925 sec. Approx. 1833 sec.

Focal range

Shutter

Aperture Focus Self-Timer LCD monitor Flash

Equivalent to ISO 160/200/400/800/1600 Super EBC Fujinon 6x optical zoom lens f = 7.8 mm-46.8 mm (Equivalent to 35 mm-210 mm on a 35 mm camera) 0.44-inch 180,000 pixles electronic viewfinder TTL 64-zones metering, Program AE ( , , , , ), Exposure compensation ( , , ) available , : Fully automatic , , : 8 positions selectable. Custom white balance selectable (2 positions) Normal (wide-angle): Approx. 50 cm (1.6 ft.) to infinity Normal (telephoto-angle): Approx. 90 (3.0 ft.) cm to infinity Macro: Approx. 10 cm (3.9 in.) to 80 cm (2.6 ft.) Super Macro: Approx. 1 cm (0.4 in.) to 20 cm (7.9 in.) : Variable-speed, 1/4 sec. to 1/2000 sec. : Variable-speed, 3 sec. (Night scenes only) to 1/2000 sec. , , : Variable-speed, 3 sec. to 1/1000 sec. : Variable-speed, 15 sec. to 1/10000 sec. F2.8-F11 13 levels in 1/3 EV steps Passive-type external AF sensor + CCD-AF sensor Focus mode: AF, AREA AF, MF 2 sec./10 sec. timer clock 1.8 inches, low-temperature polysilicon TFT 110,000 pixels Auto flash using flash control sensor Effective range: Wide-angle: Approx. 0.3 m-5.4 m (1.0 ft.-17.7 ft.) Telephoto-angle: Approx. 0.9 m-5.0 m (3.0 ft.-16.4 ft.) Flash modes: Auto, Red-Eye Reduction, Forced Flash, Slow Synchro, Red-Eye Reduction + Slow Synchro

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FinePix S602 ZOOM SERVICE MANUAL

1. Specifications

Input/Output Terminals
DC Input Accessory shoe A/V Output To connect the AC power Adapter AC-5V/AC-5VH/AC-5VHS Hot shoe Stereo mini-jack (1)

Power Supply and Others
Power supply Use one of the following * 4 x AA-size alkaline batteries * 4 x AA-size Ni-MH (nickel-metal hydride) batteries (sold separately) * AC Power Adapter AC-5VH/AC-5VHS (sold separately) Available shots using batteries (When fully charged) Battery type Media type SmartMedia Microdrive Using LCD monitor Using EVF Using LCD monitor Using EVF Alkaline batteries Approx. 200 frames Approx. 210 frames Approx. 170 frames Approx. 180 frames Ni-MH batteries HR-3UF 1700 mAh Approx. 250 frames Approx. 280 frames Approx. 230 frames Approx. 240 frames

The number of shots shown here is an approximate guide to the number of consecutive shots that can be taken based on 50% flash usage at normal temperatures. However, the actual number of available shots will vary depending on the ambient temperature when the camera is used and the amount of charge in the battery. The number of available shots will be lower in cold conditions.

Conditions for use Camera dimensions (W/H/D) Camera mass (weight) Weight for photography Accessories

Optional Accessories

Temperature: 0 oC to +40 oC (+32 oF to +104 oF) 80% humidity or less (no condensation) 121.0 mm x 81.5 mm x 97.0 mm/4.8 in. x 3.2 in. x 3.8 in. (not including accessories and attachments) 500 g/17.6 oz. (not including accessories, batteries or media) Approx. 600 g/21.2 oz. (including batteries and SmartMedia) SmartMedia (16MB, 3.3V) (1) Supplied with: Anti-static case (1) Index label (1) AA-size alkaline batteries (4) Shaulder Strap (1) Protective cover (2) Metal strap clip (2) Clip attaching tool (1) Lens cap (1) Lens cap holder (1) A/V Cable (approx. 1.5 m (4.9 ft.), mini-plug (2.5 mm dia.) to pin-plug cable x 2) (1) USB Interface Set (1) * CD-ROM: Software for FinePix EX (1) * Special USB cable with Noise Suppression core (1) * Software Quick Start Guide (1) Owner's Manual (1) SmartMedia MG-4S: 4MB, 3.3V MG-8S: 8MB, 3.3V MG-16S: 16MB, 3.3V MG-32S: 32MB, 3.3V MG-64S: 64MB, 3.3V MG-16SW: 16MB, 3.3V, ID MG-32SW: 32MB, 3.3V, ID MG-64SW: 64MB, 3.3V, ID MG-128SW : 128MB, 3.3V, ID AC-5VH/AC-5VHS AC Power Adapter Fujifilm Rechargeable Battery 2HR-3UF Fujifilm Battery Charger with Battery BK-NH (Not Available in U.S.A./Canada) FD-A2 Floppy Disk Adapter (FlashPath) Windows 95/98/98 SE/Me/NT 4.0, Mac OS 7.6.1 to 9.1 SM-R2 Image Memory Card Reader Compatible with Windows 98/98 SE, Windows Me, Windows 2000 Professional or iMac or Power Macintosh and models that support USB as standard. DM-R1 Image Memory Card Reader Compatible with Windows 98 SE, Windows 2000 Professional (read-only), iMac DV and Power Macintosh PCs with FireWire as a standard feature. Mac OS 8.5.1 to 9.1 PC-AD3 PC Card Adapter SC-FX602 Soft Case

5

1. Specifications
1-2. Camera Features

FinePix S602 ZOOM SERVICE MANUAL

3.1 million effective pixels 1/1.7-inch Super CCD provides high quality images with 2832 ×2128 (6.03 million) recorded pixels Powerful Super EBC Fujinon 6optical zoom lens (aspherical lens) for superb optical performances Maximum 4.4seamless digital zoom Wide range of light sensitivity settings from ISO 160, 200, 400 up to ultra-high settings with ISO 800* and 1600* * In 1280 ×960 pixels mode only "Motion Photo" VGA-sized movie with monaural sound (640 ×480 pixels at 30 frames/sec.) Dual media slots for SmartMedia and Microdrive Fast-acting dual-method focusing system that combines an external AF sensor (passive phase-difference AF sensor) and CCD-AF Quick, responsive operation with 3 second start-up and only 1 Second between shots Auto focus with macro function (manual focusing function also available) Super Macro function for close-up shots as near as 1cm (0.4 inch) to the subject Three type high-speed continuous shooting mode Top 5-frame continuous shooting (5 frames/sec.) Final 5-frame continuous shooting (5 frames/sec. within 5 seconds/25 shots) Long-period continuous shooting with 1280 ×960 pixels mode (1.8 frames/sec. up to 40 frames) AF AREA function lets you choose from 49 focusing points in the view finder image A wide range of exposure modes (including manual exposure) let you adjust your photography settings as you like A ultra-wide range of shutter speed from 1/10,000 sec to long exposures up to 15 sec in Manual mode 0.44" 180,000-pixel electric viewfinder with diopter adjustment mechanism 1.8" 110,000-pixel LCD monitor (low-temperature polysilicon TFT) with 100% coverage Support to external flash units Convenient preview function for checking your shots Immediate exposure checking after shooting using histogram indication function Playback zoom function (max. 18) Multiple exposure and monochrome photography function provides a wider range of photography options INFO button allows you to view your photography settings at a touch whenever the need arises Easy high-speed data transfer via the USB connection Conforms to "Design for Camera File system" standard and Exif ver 2.2 for digital cameras * "Design for Camera File system" standard and Exif format are formulated by the Japanese Electronic and Information Association (JEITA) Explanation of Terms
AF/AE Lock: On the FinePix S602 ZOOM, pressing the shutter button down half way locks the focus and exposure settings (AF and AE lock). If you want to focus on a subject that is not centered in the frame or change the picture composition after the exposure is set, you can obtain good results by changing the composition after the AF and AE settings are locked. Auto Power Save Function: If the camera is not used in any way for 30 seconds, this function switches features such as the LCD monitor off (Sleep mode) to prevent battery depletion and the waste of power when the AC power adapter is connected. If the camera is then left unused for a further period, the Auto Power Save function switches the camera off. This period can be set to 2 minutes or 5 minutes on this camera. h The Auto Power Off function does not operate in PC mode, during automatic playback, or if it is disabled during setup. DPOF: Digital Print Order Format DPOF is a format used for recording information on a storage media (image memory card, etc.) that allows you to specify which of the frames shot using a digital camera are printed and how many prints are made of each image. EV: A number that denotes Exposure Value. The EV is determined by the brightness of the subject and sensitivity (speed) of the film or CCD. The number is larger for bright subjects and smaller for dark subjects. As the brightness of the subject changes, a digital camera maintains the amount of light hitting the CCD at a constant level by adjusting the aperture and shutter speed. When the amount of light striking the CCD doubles, the EV increases by 1. Likewise, when the light is halved, the EV decreases by 1. JPEG: Joint Photographics Experts Group A file format used for compressing and saving color images. The compression ratio can be selected, but the higher the compression ratio, the poorer the quality of the expanded image. Motion JPEG: A type of AVI (Audio Video Interleave) file format that handles images and sound as a single file. Images in the file are recorded in JPEG format. Motion JPEG can be played back by QuickTime 3.0 or later. PC Card: A generic term for cards that meet the PC Card Standard. PC Card Standard: A standard for PC cards determined by the PCMCIA. PCMCIA: Personal Computer Memory Card International Association (US). VGA/QVGA: Graphics standards for PCs. Images are displayed at 640 ×480 and 320 ×240 pixels respectively. WAVE: A standard format used on Windows systems for saving audio data. WAVE files have the ".WAV" file extension and the data can be saved in either compressed or uncompressed format. This camera use PCM recording. WAVE files can be played back on a personal computer using the following software : Windows:MediaPlayer Macintosh:QuickTime Player QuickTime 3.0 or later White Balance: Whatever the kind of the light, the human eye adapts to it so that a white object still looks white. On the other hand, devices such as digital cameras see a white subject as white by first adjusting the color balance to suit the color of the ambient light around the subject. This adjustment is called matching the white balance. A function that automatically matches the white balance is called an Automatic White Balance function. Smear: A phenomenon specific to CCDs whereby white streaks appear on the image when there is a very strong light source, such as the sun or reflected sunlight, in the photography screen. Exif Print: Exif Print Format is a newly revised digital camera file format that contains a variety of shooting information for optimal printing.

6

FinePix S602 ZOOM SERVICE MANUAL

1. Specifications

1-3. Names of External Components

Hot shoe Power switch Shutter button Exposure compensation button Flash button Continuous shooting button

Focusing ring

Mode dial

Command dial Self-timer lamp

EVF/LCD (viewfinder/ monitor) button Viewfinder (EVF) Diopter adjustment dial

(Focus Check) button Zoom button AE-L (AE lock) button Strap mount Indicator lamp BACK button Slot cover SmartMedia slot

LCD monitor Tripod mount DISP button MENU/OK button 4-direction ( ) button Microdrive eject button Battery cover Microdrive slot

7

1. Specifications

FinePix S602 ZOOM SERVICE MANUAL

Flash control sensor Flash AF sensor

Flash pop-up button Microphone INFO (information check) button Strap mount (USB) socket Speaker A/V OUT (Audio/visual output) socket

Terminal cover (One-touch AF) button DC IN 5V (power input) socket Lens Macro (close-up photography) button Terminal cover Focus mode selector switch SHIFT button

8

FinePix S602 ZOOM SERVICE MANUAL

2. Disassembly

2. Disassembly
2-1. Names of Internal Components
C DIAL UNIT

KEY PWB ASSY

R CABI ASSY

ST ASSY CONST

EVF CONST LCD ASSY

SPEAKER ASSY

TOP CABI ASSY MODE DIAL UNIT

AF SENSOR UNIT MAIN PWB ASSY

LCD FRAME

DCST PWB ASSY CAM PWB ASSY MIC ASSY

LENS CONST

SIDE MODULE UNIT

F CABI ASSY

9

2. Disassembly
2-2. How to remove R CABI CONST
[Procedure]
1. Remove screw (M1.7x8.0). 2. Remove screw (M1.7x5.5). 3. Remove six screws (M1.7x5.0). 4. Remove R CABI CONST in the direction of the arrow. 5. Remove FFC(x2). (The undermentioned refer to how to remove the connector. )

FinePix S602 ZOOM SERVICE MANUAL

[Assembly procedure]
Assemble it according to a reverse procedure.

1

3

2

3 3

4

10

FinePix S602 ZOOM SERVICE MANUAL

2. Disassembly

2-3. Decomposition of R CABI CONST
[Procedure]
1. Remove FFC from KEY PWB ASSY. 2. Remove screw (M1.7x4.0). 3. Remove C DIAL UNIT in the direction of the arrow. 4. Push STRAP L from the direction of the arrow and remove. 5. Remove three screws (M1.7x4.0). 6. Remove KEY PWB ASSY. 7. Remove OK BUTTON, REAR BUTTON, ZOOM BUTTOM, and LED LENS.

[Assembly procedure]
Assemble it according to a reverse procedure.

3

1

2

4

6 5

7

7

7

7

11

2. Disassembly
2-4. How to remove LCD ASSY
[Procedure]
1. Detach the undermentioned parts. R CABI CONST

FinePix S602 ZOOM SERVICE MANUAL

2. Put tweezers etc. in the LCD FRAME hook on LCD right side and remove LCD ASSY from LCD FRAME. 3. Remove the lock of the connector of MAIN PWB ASSY, and remove FFC from LCD ASSY. 4. Remove Wire Harness connected with LCD ASSY.

1

2

3

[Assembly procedure]
Assemble it according to a reverse procedure.

[Notes of assembly]
Process FFC/Wire Harness between LCD FRAME and MAIN PWB ASSY.

12

FinePix S602 ZOOM SERVICE MANUAL

2. Disassembly

2-5. How to remove TOP CABI CONST
[Procedure]
1. Detach the undermentioned parts. R CABI CONST, LCD ASSY 2. Push ST BUTTON, and improve the flash in pop. 3. Detach AF PLATE to the space between AF PLATE and F CABI CONST with a needle etc. Note that neither AF PLATE nor F CABI CONST are damaged. Do not stab the finger etc. enough when you use the needle. 4. Remove the hook of ST BUTTON and remove ST BUTTON from the main body by using a minus driver. Do not lose because CSP(ST BUTTON) comes off together when ST BUTTON is detached. 5. Remove two screws (M1.7x5.5).

3

4

5

13

2. Disassembly

FinePix S602 ZOOM SERVICE MANUAL

6. Remove the speaker side of TOP CABI CONST in the direction of the arrow. 7. Lift the SHUTTER BUTTON side of TOP CABI CONST in the direction of the arrow and remove. 8. Remove from the main body while pulling TOP CABI CONST backward.

7

6

8

14

FinePix S602 ZOOM SERVICE MANUAL
9. Remove Wire Harness (3) from TOP CABI CONST and FFC (1). 10. Pull out SHEET FRAME from LCD FRAME. 11. Remove Wire Harness (2).

2. Disassembly

There is no dread of the electric shock and do not touch the terminal when you remove Wire Harness for the flash from the substrate.

9

9

9

10

9

11

10 11

11

15

2. Disassembly
[Assembly procedure]
Assemble it according to a reverse procedure.

FinePix S602 ZOOM SERVICE MANUAL

1. Combine intuition on the tip of the AF sensor when you connect all Wire Harness with FFC. 2. Combine the speaker side of TOP CABI CONST in intuition in the hook of F CABI CONST. 3. Combine the grip part in intuition surely. At this time, confirm grip rubber is turned over and not transformed. 4. Confirm TOP CABI CONST and confirm Wire Harness has been installed after it clings surely in SHEET FRAME. 5. Note that it is at the top and bottom (The gate is the above) in ST BUTTON at assembly.

2

1

3

4 Note the scissors crowding of Wire Harness.

Gate

5

16

FinePix S602 ZOOM SERVICE MANUAL

2. Disassembly

2-6. Decomposition of TOP CABI CONST
[Procedure]
1. Remove two screws (M1.7x4.0), and remove HOLDER EVF. 2. Remove four screws (M1.7x4.0), and remove MODE DIAL UNIT. 3. Remove EVF CONST. 4. Remove SPEAKER ASSY. 5. Remove two screws (M1.7x4.0), and remove ST TOP.

1

2

4

3

5

5

17

2. Disassembly
6. Remove ST SHUFT(x2).

FinePix S602 ZOOM SERVICE MANUAL

7. Lift while pressing ST ASSY CONST against the SHUTTER BUTTON side and remove.

6

7

7

6

[Assembly procedure]
Assemble it according to a reverse procedure.

[Notes of assembly]
Note the taking turning of the flash hiss harness. Pass the flash hiss harness and the flash harness through the fingernail of HOLDER EVF. Do not float on the flash hiss harness and the flash harness. do not interfere in flash pop up detection SW.

Flash pop up detection SW

18

FinePix S602 ZOOM SERVICE MANUAL

2. Disassembly

2-7. How to remove LCD FRAME CONST
[Procedure]
1. Detach the undermentioned parts. R CABI CONST, LCD ASSY, ST PLATE, ST BUTTON, TOP CABI CONST 2. Remove FFC Wire Haness (4)(2). 3. Remove main body A and part B, and remove LCD FRAME CONST. 4. Discharge electricity from the main capacitor of DCST PWB ASSY.

[Assembly procedure]
Assemble it according to a reverse procedure.

2

2 2

B

2

2

3
2

A

19

2. Disassembly
[Procedure]

FinePix S602 ZOOM SERVICE MANUAL

2-8. Decomposition of LCD FRAME CONST
Confirm the main capacitor of DCST PWB ASSY has been discharged without fail before work is started. 1. Remove two screws (M1.7x3.0), and remove CONTACT PLT and DCST PWB ASSY. 2. Remove two screws (M1.7x3.0), and remove MAIN PWB ASSY.

[Assembly procedure]
Assemble it according to a reverse procedure.

1

2

2-9. Decomposition of MAIN PWB ASY
[Procedure]
1. Remove EJECTER in the direction of the arrow. 2. Remove SHEET CF.

[Assembly procedure]
Assemble it according to a reverse procedure.

1

2

20

FinePix S602 ZOOM SERVICE MANUAL

2. Disassembly

2-10. How to remove SHEET FRAME
[Procedure]
1. Remove SHEET FRAME from LCD FRAME.

[Assembly procedure]
Assemble it according to a reverse procedure.

[Notes of assembly]
Note the damage of SHEET FRAME when you install SHEET FRAME in LCD FRAME.

2-11. How to remove BATTERY LID
[Procedure]
1. Lift the hook of BATTERY LID, and remove BATTERY LID.

[Assembly procedure]
Assemble it according to a reverse procedure.

2

21

2. Disassembly
[Procedure]
1. Detach the undermentioned parts.

FinePix S602 ZOOM SERVICE MANUAL

2-12. How to remove BATTERY HOLDER UNIT

R CABI CONST, LCD ASSY, ST PLATE, ST BUTTON, TOP CABI CONST, LCD FRAME CONST BATTERY LID 2. Remove screw (M1.7x5.0). 3. Remove BATTERY HOLDER UNIT from the main body while opening the main body grip part.

[Assembly procedure]
Assemble it according to a reverse procedure.

2

2-13. How to remove CAM PWB ASSY
[Procedure]
1. Detach the undermentioned parts. R CABI CONST, LCD ASSY, ST PLATE, ST BUTTON, TOP CABI CONST, LCD FRAME CONST 2. Open the hook of LENS FRAME, and remove CAM PWB ASSY in the direction of the arrow. 3. Remove FPC from LENS CONST, and remove CAM PWB ASSY from the main body.

[Assembly procedure]
Assemble it according to a reverse procedure.

3

2

22

FinePix S602 ZOOM SERVICE MANUAL

2. Disassembly

2-14. How to remove LENS FRAME
[Procedure]
1. Detach the undermentioned parts. R CABI CONST, LCD ASSY, ST PLATE, ST BUTTON, TOP CABI CONST, LCD FRAME CONST BATTERY LID, BATTERY HOLDER UNIT, CAM PWB ASSY 2. Remove FFC from LENS FRAME. 3. Remove screw (M1.7x5.0), and remove LENS FRAME from the main body.

[Assembly procedure]
Assemble it according to a reverse procedure.

[Notes of assembly]
Do so as not to cut FFC adding impossible power when you build FFC into LENS FRAME noting it.

2

3

2-15. How to remove LENS CONST
[Procedure]
1. Detach the undermentioned parts. R CABI CONST, LCD ASSY, ST PLATE, ST BUTTON, TOP CABI CONST, LCD FRAME CONST BATTERY LID, BATTERY HOLDER UNIT, CAM PWB ASSY, LENS FRAME 2. Remove LENS CONST from F CABI UNIT.

2

23

2. Disassembly
[Assembly procedure]
Assemble it according to a reverse procedure.

FinePix S602 ZOOM SERVICE MANUAL

[Notes of assembly]
Make the cutting lack of the rib and LENS CONST of F CABI CONST combined in intuition, and build it in when you build in LENS CONST.

2-16. How to remove LENS CABI ASSY
[Procedure]
1. Detach the undermentioned parts. R CABI CONST, LCD ASSY, ST PLATE, ST BUTTON, TOP CABI CONST, LCD FRAME CONST BATTERY LID, BATTERY HOLDER UNIT, CAM PWB ASSY, LENS FRAME, LENS CONST 2. Remove three screws (M1.7X3.5), and remove LENS CABI ASSY.

[Assembly procedure]
Assemble it according to a reverse procedure.

[Attention]
Because the torque is managed as for FOCUS RING of LENS CABI ASSY, it is not possible to decompose.

2

24

FinePix S602 ZOOM SERVICE MANUAL

2. Disassembly

2-17. How to remove SIDE MODULE UNIT
[Procedure]
1. Detach the undermentioned parts. R CABI CONST, LCD ASSY, ST PLATE, ST BUTTON, TOP CABI CONST, LCD FRAME CONST BATTERY LID, BATTERY HOLDER UNIT, CAM PWB ASSY, LENS FRAME, LENS CONST LENS CABI ASSY 2. Remove screw (M1.7x5.0), and remove STRAP R. 3. Remove SIDE MODILE UNIT from F CABI ASSY.

3 2

[Assembly procedure]
Assemble it according to a reverse procedure.

[Notes of assembly]
Match and build in the position of the FOCUS switch lever of FOCUS switch SW and F CABI ASSY of SIDE MODILE UNIT.

25

2. Disassembly
2-18. How to remove AF SENSOR UNIT
[Procedure]
1. Detach the undermentioned parts.

FinePix S602 ZOOM SERVICE MANUAL

R CABI CONST, LCD ASSY, ST PLATE, ST BUTTON, TOP CABI CONST, LCD FRAME CONST BATTERY LID, BATTERY HOLDER UNIT, CAM PWB ASSY, LENS FRAME, LENS CONST LENS CABI ASSY 2. Remove AF SENSOR UNIT in the direction of the arrow while pushing the front side part of AF SENSOR UNIT by the finger.

[Assembly procedure]
Assemble it according to a reverse procedure.

[Attention]
Replace F CABI ASSY when guide ditch part F CABI ASSY is damaged when AF SENSOR UNIT is detached.

2

AF SENSOR UNIT

Guide ditch part

26

FinePix S602 ZOOM SERVICE MANUAL

3. Schematic

3. Schematic
3-1.Cautions
* Do not re-use the removed parts, but use new parts. Be careful that the negativ side of the tantalum capacitors are susceptible to heat. * Voltage indications are omitted for capacitors other than chemical and tantalum capacitors with a dielectric strength of 50 V or less. * Chip resistors without indication are 1/10 W. * k=1000 , M=1000 k * Variable resistors and semi-variable resistor are abbreviated the specification of B characteristic.

3-2.Overview of Functions of Each Circuit
Board Name LENS CONST CAM PWB ASSY MAIN PWB ASSY Block name CCD BLOCK CAM BLOCK PROCESS BLOCK Function CCD output Analog to digital conversion of CCD output (IC102) CCD driver (IC100) Video signal processing (IC210) USB communication (IC210) System control (IC210) MOTOR BLOCK POWER ON BLOCK EVF BLOCK LCD BLOCK DCST PWB ASSY KEY PWB ASSY SIDE MODULE UNIT MODE DIAL UNIT ST ASSY CONST AUDIO BLOCK DC/DC BLOCK KEY BLOCK SIDE KEY BLOCK MODE BLOCK STROBO BLOCK Shutter/Iris/AF/Zoom driver (IC602) Power control (IC302) EVF control (IC405) LCD control (IC404) Audio signal processing (IC500) Each power supply generation (IC902) Operation SW(TELE/WIDE,EVF/LCD,MENU/OK,etc.) Operation SW(MACRO,CUSTOM,INFO,AF/MF,OPAF) Operation SW(OFF/CAM/PB,S1/S2,MODE,ETC.) Flash luminescence

27

3. Schematic
3-3.Functions of Primary Blocks
3-3-1.Technical Outline

FinePix S602 ZOOM SERVICE MANUAL

Use of [the 3rd Generation Super CCD Honeycomb] has improved still photography performance. The 3,100,000 effective pixels, and [the Honeycomb Signal Processing System], allows recording and reproduction of high-quality images of up to 2832 x 2128 (6,030,000) pixels. These features permit [Candle Shots] at ISO1600/800 in the 1Mega mode, a capability facilitated by the use of the unique honeycomb picture element which receives light over a wide area, technical developments in pixel summing signal processing*1, and noise reduction technology. Movie photography performance is improved. Horizontal/vertical pixel mixing*2 inside the CCD using a new data transfer system is the first to provide 30 frames per second in VGA format at greater than 3 megapixels. [High-speed Twin AF] uses both an external AF sensor (passive phase difference) and the CCD AF for higher-speed autofocus. The [Super Macro] feature allows photography of a subject at distances down to one centimeter. The [Double Slot] feature provides for both smart media and microdrives, allowing both recording of the large volumes of image data in the high image quality mode, and long movies. *1 : Image data obtained with honeycomb signal processing from twice the number of effective pixels. Shrinks four pixels into one. This processing increases the signal level (sensitivity) by a factor of four, and the S/N ratio (signal-tonoise ratio) by a factor of two, to permit photography at ISO1600. *2 : Mixes two pixels on the vertical axis, and two pixels on the horizontal axis, of the CCD. This processing increases the signal level by a factor of four, and the S/N ratio by a factor of two, to provide high sensitivity and high quality images, while at the same time allowing data to be read at high-speed (30 frames per second in VGA format).

3-3-2.CAM Board Block Functions
Photography Circuit Functions (CAM BLOCK) The analog video signal output from the newly developed CCD (1/1.7", 3,100,000 effective pixels, square pixel honeycomb array, primary color CCD) is processed (pseudo-color compensation, adaptive interpolation, amplification, and signal mixing) in SCS3A_IC (IC102:CSP_IC), and subsequently converted to a 12-bit digital signal. The digital signal is then sent to the single chip image signal processing LSI : UCS1_IC (IC210 : CSP_IC*). * CSP_IC=Chip Size Packege IC

3-3-3.MAIN Board Block Functions
Image Signal Processing Functions (PROCESS BLOCK) Data input from CCD * The 12-bit digital image data (1H equivalent) output from the CAM BLOCK is sent to UCS1_IC, buffered in the IBUF, and converted to 32-bit (16-bit x 2) data. The 32-bit image data is then sent from the [I/O Buffer] in UCS1_IC and stored in the SDRAM_IC (IC211, IC218, IC219 : 40 Mbyte). A single frame (2832 pixels x 2128 lines) of image data is temporarily stored in the SDRAM_IC. * At the same time, AE multiplies the 12-bit image data input from the UCS1_IC in [AUTO], and sends the data required for AE/AWB/AF to the SDRAM_IC. To provide the appropriate data for AE/AWB/AF, this data is then sent from the SDRAM_IC in serial format to the SCS3A_IC via the UCS1_IC. Recording in the SSFDC The image data stored in the SDRAM_IC is converted from 32-bit to 12-bit data one line at a time in the [IBUF] in the UCS1_IC, and sent to [YC PRO]. The image data is then converted to 8-bit Y and C signals in [YC PRO], and then sent again to [IBUF]. The 8-bit Y and C signals are then converted to 8-bit Y, Y, Cb, and Cr signals and sent to the SDRAM_IC. The image data stored in the SDRAM_IC is compressed with [JPEG] in the UCS1_IC and again stored in the SDRAM_IC. The image data following compression is recorded sequentially in the SSFDC via [MEDIA] in the UCS1_IC. Image Replay from the SSFDC The compressed image data from the SSFDC is sent to UCS1_IC, and stored in the SDRAM_IC via [MEDIA]. The compressed image data stored in the SDRAM_IC is expanded with JPEG and stored again in the SDRAM_IC. The expanded image data is sent to [YC PRO] via [IBUF]. Gain control for the luminance and color difference signals, and aperture processing, are performed in [YC PRO] and the image data then sent again to the SDRAM_IC. The image data is then displayed via [ENCD] and [D/A]. Movie Mode The 12 bit digital image data output from the (CAM BLOCK) is converted to 8-bit Y and C signals in the USC1_IC [YC PRO], and sent to the SDRAM_IC. The image data stored in the SDRAM_IC is compressed with [JPEG] in the UCS1_IC and again stored in the SDRAM_IC. The image data following compression is recorded sequentially in the SSFDC via [MEDIA] in the UCS1_IC. The photography adjustment data is stored in the FLASH_ROM (IC216). The FLASH_ROM also incorporates firmware. LCD Control Functions (LCD CONTROL BLOCK) The R, G, and B signals processed in the image signal processing UCS1_IC are output to the LCD panel via [LCD CONT]. A low-temperature polysilicon TFT color LCD monitor (1.8, 110,000 pixels) is used. EVF Control Functions (EVF CONTROL BLOCK) The R, G, and B signals processed in the image signal processing UCS1_IC are output to the EVF panel via [EVF CONT]. A high-temperature polysilicon TFT color monitor (0.44, 180,000 pixels) is used in the viewfinder.

3-3-4.DCTS Board Block Functions
Power Supply Functions The power supply circuit on the DCST board generates the -8V/16V (CCD), 1.5V (UCS1_IC), 3.3V (SCS3A_IC/UCS1_IC/SDRAM/SDRAM/ROM/LED/KEY), MOT_5.0V (lens/flash), D_5V (AUD01), LCD_13V (LCD/EVF backlight), D_3.3V (LCD circuit), and AD_3.3V (video circuit) voltages.

28

3. Schematic

3-4. Block Diagram
LED R
X'TAL 24.5MHz

LED G

LENS CONST
UCS1 IC210 (CSP) SCS3A IC102 (CSP)
IBUF
CCD CLK 24.5MHz

CAM PWB ASSY

X'TAL 48MHz

MAIN PWB ASSY

MICON CORE SDI

USB

D+,D-,VBUS

LENS x6 ZOOM
ANALOG BLOCK A/D (12bit) CCD I/F YC I/F
VARIOUS PULSE ADCLK

HA-CCD 1/1.7 inch 3.3MEGA Pix
CCD_IN 12

USB OUT
MICON I/O BUS 32bit/75MHz

SIO CPU CORE
CPU BUS 32bit/75MHz

WDT

EVF_BL

AUTO I-cache 8KB
IMAGE BUS 32bit/75MHz

MFT

OFD/RG BIAS IC800

TG
(PROGRAMABLE)
YC PRO

ICU

EVF-CONT IC405

EVF Monitor

ADC SDRAM 32KB JPEG

PORT

LCD-CONT IC404

LCD Monitor

SHUTTER IRIS AF ZOOM MOTOR DRV IC602
CAM1 - 4 AVD,AHD, ADCK,FI

V-DRV IC100 TFDC

CLKC BUS CONTROL

LED_BL

BITMAP CG

MADIA

SSFDC CF(MD) SOCKET
ENCD D/A (4ch)

DETECTION

AF SENSOR STROBO BLOCK
STROBO IC STROBO SENSOR A/D STROBO-C BATT Back-up DATA/TIME IC306 AUDIO (SERIAL) AUDIO (A/D)

STROBO (POP UP)

FinePix S602 ZOOM SERVICE MANUAL

POP SW

I/O BUFFER

[MODE]
OFF/CAM/PB S1/S2 +/STROBO CONTINUOUS MODE DIAL DISP EVF/LCD P in P BACK MENU/OK L/R/U/D DR SW TELE/WIDE AE-L

[KEY]

[SIDE KEY]
MACRO CUSTOM INFO AF/MF OPAF

PWR_ON IC IC302
PWR CTL BLOCK EVR D/A EVR D/A 8ch 8ch IC503 IC217

DC/DC BLOCK
CONTROL IC IC902 EVR (4ch)
RESET

SDRAM IC218,219 (256Mb) (x32)
PIO BLOCK
PWCTL

SDRAM IC211 (64Mb) (x32)

FLASH ROM IC216 (16Mb) (EEPROM)

LPF

75 ohm Drv.

AV_DET

AMP LPF
Vol VDET

AUDIO VIDEO OUT

BATT

SP_AMP VDET FUSE MIC_AMP

SPEAKER

AA LR6
DC IN DC Jack

AUDIO BLOCK IC500
SO1,SI1,SCL1

MIC

DCST PWB ASSY

29
IMAGE BUS I/F

O.LPF

R/G/B

BRIDGE BUS 32bit/75MHz

VBS

FinePix S602 ZOOM SERVICE MANUAL

3-5. Overall
AF SENSOR UNIT
FPC FPC CN204 CN203

SIDE MODULE UNIT

CCD FPC

B to B

CAM PWB ASSY

FPC

B to B

FFC

F P C

MODE DIAL UNIT
CN202

CN1201

CN1200

LENS CONST

CN100
LENS UNIT MAIN FPC SPEAKER

CN101 CN201 CN600
CN500 MIC CN501 AV JACK USB JACK

CN1202

F P C

C DIAL UNIT

KEY PWB ASSY

CN401 CN400

F P C

EVF Monitor
EVF_BL

CN903

CN901 LCD_BL

HOT SHOE

CN902

CN1001 F P C

CDS

LCD Monitor

CN1000

TRIGER

Xe

3. Schematic

CN206

SSFDC CONNECTOR

DC JACK B to B

CN800

CN904

CN900

CF CONNECTOR

BATTERY HOLDER
CN207

MAIN PWB ASSY

DCST PWB ASSY

30

FinePix S602 ZOOM SERVICE MANUAL

4. Adjustment

4. Adjustment 4-1.Adjustments to Primary Components Following Replacement
The adjustments indicated by 'Number' below are required to follow when the component bellow is replaced.
AF sensor LENS CONST 1 1 1 1 2*2 CCD data input 2*1 Photography Zoom AF Flash Battery Mode dial Final setup 3 2 3 4 4 5 3 5 2 6 4 6 3 7 4 1 1 1 1 1 2 2 7 8*3 5*3 8*3 5*3 2*3 2*3 3*3 3*3 2*3

CAM PWB ASSY MAIN PWB ASSY DCST PWB ASSY KEY PWB ASSY AF sensor Flash unit Mode dial Disassembly and assembly*4

*1 : Use the CCD data floppy disk supplied with the lens assembly. *2 : A new MAIN PWB assembly does not contain CCD data. When replacing the MAIN PWB assembly, remove the FLASH_ROM (IC212) from the defective board and fit it to the MAIN PWB assembly, or create a CCD data floppy disk. CCD damage data and adjustment data are written to the FLASH_ROM (IC212). *3 : The camera will remain in the Jig mode unless the final settings are entered. Always enter the final settings after adjustment is complete. *4 : Irrespective of whether or not components have been replaced, if the two screws (M1.7 x 5.5) holding the AF sensor in place are removed, the AF sensor will be displaced horizontally and vertically in relation to the lens, and AF Sensor Adjustment is therefore always required. The screws are located as shown below.

39

4. Adjustment
4-2.Preparation for adjustments
4-2-1.Measuring Equipments
Names Stabilized Power Supply Pattern Box Waveform Monitor Vecrot Monitor Digital Voltmeter Personal Computer TV Monitor Brightness meter Color meter Flash meter Remarks General adjustment

FinePix S602 ZOOM SERVICE MANUAL

Comparable to the PTB450 or equivalent For inspecions For inspecions General adjustment DOS-V (PC-AT) / OS:Windows98,98SE TV monitor 600 resolutions (14-21inch) LS-110 (Made by Minolta) or equivalent COLOR METER 3F (Made by Minolta) or equivalent AUTO MATER 4F (Made by Minolta) or equivalent

4-2-2.Jigs and Charts
Product / Model Filter LB140 (HOYA) Gray Chart Siemens Star Chart f=600mm Conversion Lens Lens Holder Lens Stand Lens Base Plate f=900mm Conversion Lens AF Sensor Adjustment Chart (700mm) AF Sensor Adjustment Chart (1000mm) DSC jig driver FinePix S602ZOOM PC adjustment software CCD Defect Data Power Cable Jig AC Adaptor (AC-5V) USB Cable CD-ROM ZJ00535-100 ZJ00213-100 ------------------------------------------------CCD General General General General Parts No. ZJ00006-100 ZJ00254-100 J-6080-875-A ZJ00007-100 ZJ00008-100 ZJ00009-100 ZJ00010-100 ZJ00287-100 ZJ00542-100 ZJ00543-100 ZJ00476-100 ZJ00544-100 Usage CAM Flash AF AF AF AF AF AF Sensor AF Sensor AF Sensor General General Remarks Common with DX--9,DX-7,DS-7 Common with MX-700 Common with 8mm VTR (Note 1) Common with 8mm VTR (Note 2) Common with 8mm VTR (Note 2) Common with 8mm VTR (Note 2) Common with 8mm VTR (Note 2) Common with 8mm VTR (Note 2) Chart only for 700mm adjustment Chart only for 1000mm adjustment Common with FinePix4900 (Note3) Custom software (Note3) Only operate at Win98,98SE Common with FinePix F601 (Note3) Common with DX-5 Accessories Accessories Accessories

Note 1 : Please do the expansion copy to the A3 size and use the Siemens Star Chart. Note 2 : This is a holder set for holding the conversion lens. For details, see the figure below. Note 3 : Please download them from the web server (http://fujifilm-di.intranets.com/).

40

FinePix S602 ZOOM SERVICE MANUAL

4. Adjustment

Conversion lens complete set

Lens Holder

Lens Stand

Lens Base Plate

Attention when conversion lens is used. Convex side : Subject side. Plane : Camera lens side.

4-2-3.Connection

USB Cable

PC

Video Cable

FinePix S602Zoom

TV Monitor

Power Cable Jig Stabilized Power Supply

Connection

41

4. Adjustment
4-2-4.Environmental Settings for Adjustment

FinePix S602 ZOOM SERVICE MANUAL

1. Remove the chart from the pattern box, and adjust the color temperature and luminance of the light source. Firmly attach the LB140 filter to the surface of the pattern box. Adjust color temperature with the color temperature meter touching the LB140 filter. Color temperature : 6100+/-50°K (with LB140 filter fitted) Center of pattern box without chart 30+-5mm Minolta 3F digital color meter 2. Adjust luminance with the luminance meter touching the LB140 filter. LB140 FILTER Luminance : 160+/-5cd/m2 (with LB140 filter fitted) Center of pattern box without chart PATTERN Minolta LS-110 luminance meter BOX 3. Arrange the camera and pattern box as shown in the diagram. FinePix S602 Distance between pattern box and camera : 30+/-5mm

4-2-5.Preparations for AF Sensor Adjustment
1. Prepare as follows using non-defective equipment. 2. Mount the camera on a tripod, and place the AF sensor chart (for 1000mm) at a distance of 1000mm from the front face of the AF sensor window. 3. Set the camera power lever to the Photography mode, and display the through screen on the TV monitor. 4. Set the lens position to TELE END while holding the camera zoom button [T] down. 5. Adjust the camera position so that the AF target symbol (yellow) displayed on the TV monitor overlaps the '+' symbol (red) near the center of the AF sensor chart (for 1000mm). 6. Attach an OHP sheet to the TV monitor. 7. Place a mark in the center of the target mark displayed on the TV monitor. 8. Draw a circle on the OHP sheet with the marked point as the center. The size of the circle will differ from the TV monitor used. The circle sizes for the various TV monitors are as follows. 14" to 16" : 5mm radius 17" to 19" : 6mm radius 20" to 21" : 7mm radius 9. This completes preparations for AF Sensor Adjustment.

4-2-6.Environmental Settings for AF Sensor Adjustment
1. Set up the conversion lens (f=900 mm) and the two types of AF sensor chart as shown below. 2. Illuminate the AF sensor chart (1000mm) using one or two light sources. Adjustment is impossible if the illumination does not match. The distance between the light sources and the AF sensor chart must be approximately 5cm. AF sensor chart reflective luminance : 8.0Ev to 9.0Ev 3. Place the conversion lens concentric with the front face of the AF sensor window. 4. If the center of the conversion lens and the center of the AF sensor window are significantly misaligned, an error will occur during AF Sensor Adjustment, and adjustment will become impossible.
Front face of AF AF sensor window

100mm+-5mm

Light source ( ) (fluorescent lamp)

Top

+ FinePix S602
Bottom

AF AF sensor chart (1000mm) (1000mm)
Adjustment PC f=900mm conversion lens

f=900mm

Position of f=900mm conversion lens f=900mm

Light source ( ) (fluorescent lamp) 700mm 700mmadjustment: 1000mm+/-5mm :1000mm+-5mm

AF chart (700mm) (700mm)

TV

TV monitor

1000mm adjustment: 1000mm+/-5mm 1000mm :1000mm+-5mm

42

FinePix S602 ZOOM SERVICE MANUAL

4. Adjustment

4-2-7.Environmental settings for AF adjustment
1. It sets it by using the f=600mm conversion lens and siemens star chart as shown below. 2. It illuminate on the siemens star chart by using the 2 light source. When the illuminance is insufficient, it is not possible to adjust it by "Brightness shortage". It is necessary to adjust the source of light and the distance of siemens star chart to about 5cm. *The siemens star chart reflection brightness: 8.0-10.0Ev 3. Please set the lens position of the camera on the concentric circle about conversion lens. 4. It becomes "Pnmod error" while AF adjusting if the center of conversion lens and the center of the camera lens come off largely and it is set and it cannot AF adjustment.

Light(Fluorescent lamp stand) 40mm+-5mm

FinePix S602 Siemens star chart PC

INF Adjustment: :640mm+-5mm (with f=600mm conversion lens) 900mm Adjustment :940mm+-5mm 500mm Adjustment :540mm+-5mm 100mm Adjustment :140mm+-5mm TV Monitor

4-2-8.Environmental settings for Flash adjustment
1. When adjusting the flash, it is easy to be influenced by external light, so be sure to perform the adjustment in an environment that satisfies the following conditions. 2. In order to eliminate the influence of external light, make the area around the gray chart as dark as possible. 3. The distance between the gray chart used during the flash adjustment and the camera should be 100cm.

1000mm Surface of flash

FinePix S602Zoom Gray chart

43

4. Adjustment
4-3.About the Adjustment PC Soft 4-3-1.Attention at DSC jig driver

FinePix S602 ZOOM SERVICE MANUAL

FinePix S602Zoom uses the USB cable to communicate with the personal computer. When FinePix S602Zoom adjusted, the installation of the DSC jig driver is necessary. The download, decompression and installation procedure is recorded as follows. [Download and decompression] 1) Download the compressed DSC jig driver from Web server (http://fujifilm-di.intranets.com/). 2) Defrost the downloaded compression file. (Note) The DSC jig driver in this server is compression file of ZIP form. Therefore, after downloading this compression file from the Web server, the decompression of the file is necessary. In the decompression software, if the decompression of the ZIP form can be done, any software is OK. Please prepare each one for the decompression software. [Installation] 1) The unzipped DSC jig driver (ZJ00476-100) folder is opened. 2) Please double-click the "Setup.exe", start the installation of "FUJI FILM DSC jig driver". 3) "FUJI FILM DSC jig driver" is installed according to the instruction of the screen . Note: If the FUJI FILM digital camera (example FinePix4900zoom) has already been repaired, the installation of the DSC jig driver is not necessary.

check a install folder click click

1st step (start the installation)

2nd step (install folder)

click

click

3rd step (install)

4th step (Finish)

44

FinePix S602 ZOOM SERVICE MANUAL

4. Adjustment

4-3-2.Attention at PC adjustment soft
This adjustment software can perform adjustments to each block using the user program (FxS602Z.ff) in the base program (FFW.exe). A basic program is FinePix S602Zoom exclusive use. The download, decompression and installation procedure is recorded as follows. [Download and decompression] 1) Download the compressed PC adjustment software from Web server (http://fujifilm-di.intranets.com/). 2) Defrost the downloaded compression file. (Note) The PC adjustment software in this server is compression file of ZIP form. Therefore, after downloading this compression file from the Web server, the decompression of the file is necessary. In the decompression software, if the decompression of the ZIP form can be done, any software is OK. Please prepare each one for the decompression software. The decompression and the preservation method of the PC adjustment software are described as an example of FinePix2300. As the PC adjustment software is different in each model, the compression file name is also different. Specify the preservation drive for C drive if it is decompression software which can specify the preservation drive. Similarly, defrost without making a new folder if it is decompression software that can be defrosted without making a new folder. Defrost simply if the decompression software which you cannot specify the drive specification and the folder making. [Install] 1) When the decompression is only done, the folder named ZJ00481-100 is automatically made. 2) Copy the folder named FinePix2300UE in this folder in C drive, installation is finished. The folder of ZJ00481-100 becomes unnecessary at the end , and delete this folder.

My Computer 3 /2 Floppy [A:]
1

My Computer 31/2 Floppy [A:] [C:] ZJ00481_100 FinePix2300U E

[C:] ZJ00481_100 FinePix2300U E

1st step (Decompression)

2nd step (Finish)

(Caution)[Important] *: PC adjustment software can not start when there is folder of FinePix2300UE in folder named ZJ00481-100 (Fig.3-5). *: Please preserve the folder of FinePix2300UE right under C drive (Fig.3-6). *: Please do not change the folder named FinePix2300UE. *: PC adjustment software can not start when folder name is changed.

45

4. Adjustment
4-3-3.Attention at Firmware

FinePix S602 ZOOM SERVICE MANUAL

The firmware is not needing downloaded as long as there is usually no instruction. [Download and decompression] 1) Download the compressed firmware from Web server (http://fujifilm-di.intranets.com/). 2) Defrost the downloaded compression software. 3) The folder named ZJ00482-100 *1 can be made by simply defrosting . 4) The imfidx10 folder is included in the folder (ZJ00482-100). 5) The imfidx10 folder is copied onto Smart Media (more than 4MB, 3.3V). (Note) *1: The decompression and the preservation method of the firmware are described as an example of FinePix2300. Firmware in this server is compression file of ZIP form. Therefore, after downloading this compression file from the Web server, the decompression of the file is necessary. In the decompression software, if the decompression of the ZIP form can be done, any software is OK. Please prepare each one for the decompression software As the Firmware is different in each model, the compression file name is also different.

My Computer 31/2 Floppy [A:] [C:] ZJ00482_100 imfidx10

5)



(Caution)[Important] *: Download should use Smart Media. *: Please format Smart Media with the camera. *: When the folder named imfidx10 is changed, the firmware cannot be downloaded.

46

FinePix S602 ZOOM SERVICE MANUAL

4. Adjustment

4-3-4.Content of Adjustment Software
This adjustment software uses the basic program (FFW.exe), together with a number of specialized user programs, for Adjustment. FxS602Z.ff has the following nine components.

[F1] : Battery voltage adjustment [F2] : Mode dial voltage adjustment [F4] : CCD data input [F5] : CAM adjustment [F6] : Zoom/AF adjustment [F7] : Flash adjustment [F11] : AF sensor adjustment [F12] : End setting

4-3-5.Starting the Adjustment Software
1) Double-click on `FFW.exe' in the `FinePix S602' folder previously copied to the C drive. 2) The `FFW.exe(0)' dialog box appears on the screen . 3) See the next page for details of customizing adjustment software.

FxS602J.ff

FFW.exe(0) Screen

47

4. Adjustment
4-3-6.Customizing of Adjustment Software
Customizing for the adjustment software is explained below.

FinePix S602 ZOOM SERVICE MANUAL

3)
c:\finepix_s602zoom\fxS602z.ff

1.Compiles
FinePix_S602Zoom

Procedure 1) Click on Mode Setting from the basic software program's menu bar. The "Customize" dialog box will be displayed. 2) From the "Customize" dialog box, select "Compile." 3) Click the Select User Program button, then select the file `FxS602Z.ff'. 4) Click the Select Editor button, then select `Write.exe.'

FxS602Z.ff

4)

Compile 2.EVR 2) Procedure 1) Select "EVR" from the "Customize" dialog box. 2) Conditions etc(-V2) LANC page check Check Check

EVR 3.Hardware 2) Procedure 1) Select "Hardware" from the "Customize" dialog box. 2) Conditions Etc Debug Mode 7 Segment (-7) Ignore Focus I/O

Hardware

48

FinePix S602 ZOOM SERVICE MANUAL
4.Other Procedure 1) Select "Other" from the "Customize" dialog box. 2) Select the "Other Conditions" setting. 3) Conditions Auto measurement count Don't show OK/NG 0 Check

4. Adjustment
2)

Other 5.Save Procedure *: If all the settings have been completed, be sure to click on the "Apply" button and save the settings.

*

Save

Cautions when making adjustments *: When all customizing ends, "FFW.exe" is ended once. Please restart "FFW.exe". *: After adjustments are completed, turn the camera's power switch Off and finish with the adjustments. *: If the "NG" message appears and you stop the program during the PC adjustments, turn the camera's power switch OFF one time, then carry out the adjustment again.

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4. Adjustment
4-3-7.Use of each command

FinePix S602 ZOOM SERVICE MANUAL

An explanation and the use of each command when it changes the user's program.

FxS602Z.ff

Menu Operation

Command Start Stop Halt Step 0 Exit

Content General operation command (starts the user program). General operation command (ends the user program). General operation command (Halts the user program temporarily). General operation command (Execute step0 of the user program). General operation command (Closes the user program). Reloads the user program (*.ff). (Be sure to reload the user program after editing.) Selects the user program (*.ff). (Selects `sj8.ff' when selecting the user program.) Edits the user program (*.ff). (Use this when it is necessary to edit the user program.) Do not use this command. Do not use this command. Do not use this command. Do not use this command. Do not use this command. Do not use this command. Stops the program if an adjustment is NG. Do not use this command. Do not use this command. Do not use this command. Do not use this command. Performs setting of each mode. Performs `Auto Adjust' settings in the user program. This command cannot be used. This command cannot be used. This command cannot be used. Version information on the basic software.

Program

Re load Select Edit

Data

ad[] rd[] SW fsw EVR

Mode

File Recording NGSTOP STEP LINE AUTO

Setting

OKNG clearr Customize Auto Adjustment

Help

Help Help (FF) FOCAS Version

It is possible to edit the user program, but it is possible that trouble could occur after changes are made. So, please do not edit program unless instructed to do so.

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FinePix S602 ZOOM SERVICE MANUAL

4. Adjustment

4-4.Adjustment of Components (for PC adjustment)
4-4-1.Starting the Adjustment Software (cautions during use)
Procedure 1) When the initial setup for the adjustment software (see 4-3-6.) is complete, terminate [FFW.exe] and start it again. 2) appears on the screen. 3) Press the [Enter] key on the PC and set the camera in the jig mode in accordance with the instructions on the screen.

FxS602Z.ff

FinePix S602 Zoom PC adjustment software
1) The content of the adjustment is different because of replaced parts. 2) Refer to the service manual for the adjustment done after parts are replaced. 3) Use [Power supply cable jig] at all the adjustments. 4) Execute the end setting when using this adjustment software. 5) Notes have been described to the service manual besides the above-mentioned, and advance the adjustment after it refers. Advance to the jig mode setting screen when you press [Enter] key of PC.

Program Start-up Screen

4-4-2.Camera Jig Mode Procedure
Procedure 1) Set the mode dial to the [SET-UP] mode. 2) Open the card cover. 3) Connect the camera to the PC using the USB cable. 4) Connect the power supply cable jig to the camera to supply 5.00+/-0.01V. 5) While pressing the shutter button, set the power switch to [Photography] mode. 6) The camera is in the Jig mode if the LED beside the card cover is green.

FxS602Z.ff

FinePix S602 Zoom PC adjustment software
1) Set the mode dial to the [SET-UP] mode. 2) Open the card cover. 3) Connect the camera to the PC using the USB cable. 4) Connect the power supply cable jig to the camera to supply 5.00V+/-0.01V. 5) While pressing the shutter button, set the power switch to [Photography] mode. 6) The camera is in the Jig mode if the LED beside the card cover is green. Press [Enter] key of PC when the procedure of 1-6 is completed.

Camera Jig Mode Setup Procedure Screen

*1 : The PC is not recognized as a removable disk when connected with the camera in the Jig mode. *2 : If NG occurs during camera adjustment and the software is terminated, remove all cables and commence adjustment again. *3 : Select [Final Setting] in the adjustment software to terminate the camera Jig mode.

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4. Adjustment
4-4-3.AF Sensor Adjustment

FinePix S602 ZOOM SERVICE MANUAL

Cautions During Adjustment Irrespective of whether or not components have been replaced, the AF sensor must be adjusted if the two screws (M1.7 x 5.5) holding the AF sensor in place are removed. As the accuracy of AF distance measurement with the AF sensor unit changes with temperature, this adjustment should be performed immediately after the camera power supply is switched ON. Errors will occur, and adjustment will become impossible, if adjustment is performed after the internal temperature of the camera has increased to 35°C or more. If an adjustment error is displayed when the 900mm conversion lens is used, switch camera power OFF, wait, and perform the adjustment again. Purpose : Mechanical adjustment in the horizontal and vertical directions of the AF sensor (passive) in relation to the optical axis of the lens assembly. Procedure 1) Make the necessary preparations and environmental setup for AF Sensor Adjustment. See 4-2-5. Preparations for AF Sensor Adjustment and 4-2-6. Environmental Settings for AF Sensor Adjustment. 2) Press the PC [F11] key in the Adjustment Items Select Screen to select AF Sensor Adjustment. 3) Pop-up the flash and remove the AF plate. 4) Make the adjustment preparations (1) in accordance with the instructions from the adjustment software. 1000mm chart setup distance : 1000mm+/-5mm from front face of AF sensor window. Chart surface reflective luminance : 8.0Ev to 9.0Ev 5) When preparations are complete, press the [Enter] key on the PC to measure the surface reflective luminance of the chart. 6) When the surface reflective luminance of the chart has been measured, make the adjustment preparations (2) in accordance with the instructions from the adjustment software. Adjust the screen angle so that the '+' symbol (red) displayed on the TV monitor is within the circle. 7) When preparations are complete, press the [Enter] key on the PC to begin AF Sensor Adjustment (1000mm). 8) Adjust the AF sensor by turning the AF Sensor Adjustment screw (silver colored) with a + screwdriver in accordance with the instructions from the adjustment software. Turn the adjustment screw while viewing the WAVE No.0 dialog box to increase the speed of adjustment.
FxS602Z.ff FxS602Z.ff

FinePix S602 Zoom PC adjustment software
[F1] : Battery voltage adjustment [F2] : Mode dial voltage adjustment [F4] : CCD data input [F5] : CAM adjustment [F6] : Zoom / AF adjustment [F7] : Flash adjustment [F11] : AF sensor adjustment [F12] : End setting

AF sensor adjustment
Complete the preparation for the AF sensor adjustment. * Refer to the service manual for details. Pop-up the flash. Remove AF PLATE. * Refer to the service manual for remove.[F7] : Flash adjustment Press the [Enter] key when it is possible to prepare.

Adjustment Items Select Menu Screen
FxS602Z.ff

AF Sensor Adjustment Preparation (1) Screen

AF sensor adjustment
Prepare the AF sensor chart for 1000mm. * Note it in the top and bottom of the AF sensor chart. * The distance is 1000mm+/-5mm from the AF sensor window. Turn on the fluorescent lamp, and measure the reflection brightness of the AF sensor chart. * Reflection brightness : 8.0-9.0Ev Press the [Enter] key when it is possible to prepare.

Top

+
Bottom + symbol

AF Sensor Adjustment Preparation (2) Screen

AF Adjustment Chart (1000mm)

52

FinePix S602 ZOOM SERVICE MANUAL

4. Adjustment

9) When [Adjustment OK!] appears on the screen, press the [Enter] key on the PC and make adjustment preparations (900 mm) in accordance with the instructions from the adjustment software. 900mm conversion lens setup distance : 100mm+/-5mm from front face of AF sensor window. Chart surface reflective luminance : 6.0Ev to 8.0Ev 10) When preparations are complete, press the [Enter] key on the PC to perform AF sensor operation adjustment. If an adjustment error is displayed, switch camera power OFF, wait, and perform the adjustment again. 11) When AF sensor operation adjustment is complete, press the [Enter] key on the PC and adjust the AF sensor left-right difference in accordance with the instructions from the adjustment software. 700mm chart setup distance : 700mm+/-5mm from front face of AF sensor window. Chart surface reflective luminance : 8.0Ev to 9.0Ev 12) When preparations are complete, press the [Enter] key on the PC and commence sensor left-right difference adjustment. 13) When sensor left-right difference adjustment is complete, terminate AF Sensor Adjustment. Press the [Enter] key on the PC to return to the Adjustment Items Select Screen.
FxS602Z.ff

AF sensor adjustment
Turn and adjust the AF sensor adjustment screw (silver).