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FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
GENERAL INFORMATION
Tools Required for Proper
Disassembly and Reassembly:
1. Phillips Screwdriver (Size 1)
2. 3mm Flat head Screwdriver
3. Case Separator
4. ESD Wrist Strap
5. ESD mats
6. Tweezers
Before attempting any of the following procedures,
make sure that the main battery and AC adaptor is
not connected to the unit and the environment in
which you are working on is protected from
Electro-Static Discharge(ESD).
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
TABLE OF CONTENTS:
1. BATTERY PACK REMOVAL
2. OPTIONAL PC CARD REMOVAL
3. HDD REMOVAL
4. MEMORY MODULE REMOVAL
5. MINI PCI CARD REMOVAL
6. MODEM BOARD REMOVAL
7. KEYBOARD REMOVAL
8. TOP COVER REMOVAL
9. CD-R/W/DVD-ROM DRIVE REMOVAL
10. SPEAKER(WOOFER) REMOVAL
11. PC CARD SLOT REMOVAL
12. SOUND BOARD REMOVAL
13. RTC REMOVAL
14. COOLING MODULE REMOVAL
15. CPU REMOVAL
16. TOSHIBA STYLE BAY REMOVAL
17. USB BOARD REMOVAL
18. SYSTEM BOARD REMOVAL
19. SD CARD BOARD REMOVAL
20. CPAD AND SUB LCD REMOVAL
21. CD CONTROL/SUB LCD REMOVAL
22. SWITCH BOARD REMOVAL
23. SPEAKERS REMOVAL
24. 15'' DISPLAY MASK REMOVAL
25. FL INVERTER AND 15'' LCD REMOVAL
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
BATTERY PACK REMOVAL OPTIONAL PC CARD REMOVAL
Battery
release lever
Battery pack Eject button PC Card
1. Turn the computer upside down as shown. 1. Press the eject button of the PC Card slot.
2. Slide the battery release lever in the direction of the 2. Press the extended eject button to pop the PC card
arrow. out slightly.
3. Lift out the battery pack. 3. Grasp the PC Card and pull it out
NOTE: Before removing any PCMCIA device, make sure
it is "STOPPED" in the PC Card Manager.
HDD REMOVAL
HDD cover
M2.5x5 black flat head screw HDD rubber insulator HDD assy
1. Turn the computer upside down. 3. Slowly lift up the HDD assembly by the rubber
2. Remove two M2.5x5 black flat head screws securing insulator and disconnect the HDD assembly.
HDD cover and pull out the cover.
.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
HDD REMOVAL MEMORY MODULE REMOVAL
Rubber insulators
Memory
slot cover
M3x4 Flat head screws
HDD bracket M2.5x4 black flat head screws
4. Separate the two rubber insulators from the 1. Turn the computer upside down.
HDD assembly. 2. Remove two M2.5x5 black flat head screws
5. Remove four M3x4 brass flat head screws securing securing the memory cover.
the HDD bracket to the drive. 3. Lift out the cover.
MEMORY MODULE REMOVAL MINI PCI CARD REMOVAL
Memory
module
Mini
PCI slot
cover
Memory clips M2x3 black screws
4. Gently press out on the memory clips and pull the 1. Turn the computer upside down.
memory module out of the connector on a 30 degree 2. Remove one M2x4 black screw securing the
angle. mini PCI slot cover.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
MINI PCI CARD REMOVAL MODEM BOARD REMOVAL
Black/white
mini coax
PCI clips Wireless LAN card Modem slot cover M2x3 black screw
3. Disconnect the black and white coax cables from 1. Remove one M2x3 black screw securing the
the mini PCI wireless LAN card. modem slot cover.
4. Gently press out the Mini PCI slot clips and pull the 2. Lift out the cover.
Mini PCI wireless LAN card out of the connector on
a 30 degree angle.
Note: The black and white coax cables must be inserted
in respective connectors.
MODEM BOARD REMOVAL KEYBOARD REMOVAL
Latch
Modem
board
MJ harness M2x3 black screws Keyboard holder
3. Disconnect the MJ harness from JP1 on the modem 1. Open the display panel.
board. 2. Remove the keyboard holder at the top of the
4. Remove two M2x3 black screws securing the keyboard.
modem board.
5. Lift up the modem board to disconnect it from the
system board.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
KEYBOARD REMOVAL
Keyboard
PJ113
M2.5x2.8 black flat head screws Keyboard cable
3. Remove two M2.5x2.8 black flat head screws securing 4. Lift out the keyboard and set it as shown above.
the keyboard. 5. Disconnect the keyboard cable from PJ113 on the
system board and lift out the keyboard.
TOP COVER REMOVAL
M2.5x20 black screws Glass Tape
M2x4 black
screws
M2.5x5 black flat head screws M2.5x6 black screws M2x6 brass screws M2x14 brass screws
1. Remove the following nineteen screws from the 2. Turn the computer right side up.
bottom cover: 3. Remove three m2x6 and one m2x14 brass screws
- 5 M2.5x6 black screws securing the top cover assembly.
- 5 M2.5x20 black screws 4. Remove the glass tape securing the LCD/FL cable.
- 6 M2.5x5 black flat head screws
- 3 M2x4 black screws
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
TOP COVER REMOVAL CD-R/W/DVD-ROM DRIVE REMOVAL
PJ40
Control switch
board cable
Speaker
harness
PJ5205
PJ103
SD slot
cable
PJ124
PJ114
LCD/FL cable CD control/touchpad cable PJ106 CD-R/W/DV-ROM drive
5. Disconnect the LCD/FL cable and control switch board 1. Slide the CD-R/W/DVD-ROM drive to the right to
cable from PJ5205 and PJ103 on the system board. disconnect it from PJ106 on the system board.
6. Disconnect the SD slot cable and CD control/touchpad
cable from PJ124 and PJ114 on the system board.
7. Disconnect the speaker harness from PJ40 on the
control switch board.
8. Lift out the top cover assembly.
CD-R/W/DVD-ROM DRIVE REMOVAL SPEAKER(WOOFER) REMOVAL
ws CD-R/W/DVD-ROM drive
re
s sc Speaker
r as (woofer)
x 2b
M2
Glass tape
M2x3 silver screw
CD-R/W/DVD-ROM side bracket
Rear bracket
woofer harness PJ5504
2. Remove one M2x3 silver screw securing the side 1. Peel off the glass tape securing the woofer harness.
bracket and lift out the bracket. 2. Disconnect the woofer harness from PJ5504 on the
3. Remove two M2x6 brass screws securing the CD-R/W/ sound board.
DVD-ROM rear bracket and separate the bracket. 3. Lift out the speaker(woofer).
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
PC CARD SLOT REMOVAL SOUND BOARD REMOVAL
Plastic
handle
Plastic
handle
M2.5x4
brass
screws
PC Card slot board Speaker harness PJ5507 Sound board
1. Grasp the plastic handle and lift up to disconnect the 1. Disconnect the speaker harness from PJ5507 on the
PC Card slot board from the system board. sound card board.
2. Lift out the PC Card slot board. 2. Remove two M2.5x4 brass screws securing the
sound board.
3. Grasp the plastic handle and lift up to disconnect the
sound board from the system board
RTC REMOVAL COOLING MODULE REMOVAL
Glass tape
M2.5x4
brass
screw
RTC
harness Fan M2x3
module black
screws
PJ8771
RTC holder RTC battery Fan harness PJ8770 Heat sink module
1. Remove the glass tape securing the RTC battery to the 1. Remove two M2x3 black screws securing the
RTC holder. heat sink assembly.
2. Disconnect the RTC battery harness from PJ8771 2. Lift out the heat sink module.
on the system board. 3 Disconnect the fan harness from PJ8770 on the
3. Lift the RTC battery out of the holder. system board and remove one M2.5x4 brass screw
securing the fan assembly.
4. Lift out the fan module.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
CPU REMOVAL TOSHIBA STYLE BAY REMOVAL
Style
Open bay
CPU
Close
Silicone
grease
CPU lock M2x3 flat head silver screws
1. Insert a flat head screwdriver in the CPU lock and 1. Remove two M2x3 silver flat head screws securing
rotate it counter-clockwise to unlock the CPU. securing the TOSHIBA style bay.
2. Lift out the CPU. 2. Gently lift up the TOSHIBA style bay.
NOTE: When installing the CPU, make sure that a silicone
grease is applied before attaching the heat sink.
Please refer to FSB-200112 for the complete
procedures on how to apply the silicone grease.
USB BOARD REMOVAL SYSTEM BOARD REMOVAL
M2x4
black
screws
DC IN
jack
PJ6200
Battery
cover
USB board USB I/F harness Plastic tape Heat shield RJ-45 jack cable
1. Disconnect the USB I/F harness from PJ6200 on the 1. Peel off the plastic tape securing the HDD FPC and
system board. lift out the heat shield.
2. Remove two M2x4 black screws securing the 2. Disconnect the RJ-45 jack cable from PJ108 on the
USB board. system board and detach the DC IN jack from its slot.
3. Lift out the USB board. 4. Release two latches securing the battery cover and
remove the cover.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
SYSTEM BOARD REMOVAL
DC IN jack cable
DC-IN
harness
PJ8820
M2.5x2.8 black flat head screws M2.5x4 brass screws HDD FPC PJ105 PJ8800
5. Remove the Following eleven screws: 7. Turn the system board upside down.
- 8 M2.5x4 brass screws 8. Remove the HDD FPC from PJ105 on the system
- 2 M2.5x2.8 black flat head screws board.
- 1 M2.5x14 stud screw 9. Disconnect the DC IN jack cable from PJ8800 on
6. Lift out the system board from the left side. the system board.
SD CARD BOARD REMOVAL
Plastic
insulator
SD card
SD card board
board
Sub LCD
backlight
I/F cable
PJ4001
Sub LCD I/F cable PJ4002 PAD I/F cable PJ4003 PJ4000 SD card board I/F cable
1. Peel off the plastic insulator covering the SD card board. 5. Disconnect the SD Card board I/F cable from
2. Disconnect the sub LCD back light I/F cable from PJ4000 on the SD card board.
PJ4001, the sub LCD I/F cable from PJ4002 and the
PAD I/F cable from PJ4003.
3. Remove two M2x4 brass screw securing the
SD card board.
4. Lift out the SD card board.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
cPAD AND SUB LCD REMOVAL
CPAD daughter board I/F cable
PJ2
Daughter PJ3
board
PAD I/F
M2x4 silver screws M2x4 flat head brass screws PAD I/F cable Daughter board CPAD
1. Remove four M2x4 silver screws securing the cPAD. 4. Disconnect the cPAD daughter board I/F cable from
2. Remove two M2x4 flat head brass screws securing J2 and the PAD I/F cable from J3 on the cPAD
the cPAD daughter board. daughter board.
3. Lift out the cPAD and daughter board.
CD CONTROL/SUB LCD REMOVAL
Membrane assy Sub LCD
Plastic
holder
M2x4 black screws M2x4 silver screws
5. Flip over the membrane cable. 8. Remove two M2x4 silver screws securing the
6. Remove three M2x4 black screws securing the membrane assembly.
plastic holder. 9. Lift out the membrane assembly and SUB LCD.
7. Lift out the plastic holder.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
SWITCH BOARD REMOVAL
LCD/FL cable
Switch
cable
PJ4040
PJ4042 PJ4044
Right
speaker
cable
Left speaker cable PJ4043 Microphone cable M2.5x4 brass screws Switch board
1. Disconnect the following cables from the switch board: 2. Pull out the LCD/FL cable.
- Switch cable from PJ4040 3. Remove two M2.5x4 brass screws securing the
- Internal microphone cable from PJ4042 switch board..
- Left /Right speaker cable from PJ4043 and PJ4044 4. Lift out the switch board.
SPEAKERS REMOVAL
Glass
tapes
M2x6 brass screws Left and Right speakers Left and Right speaker covers
1. Peel off the glass tape securing the left speaker cable. 3. Remove the left and right speakers.
2. Remove two M2.5x4 brass screws securing the left
and right speakers.
TOSHIBA
Tough Enough for Today's World
FIELD REPLACEABLE UNIT DOCUMENTATION
TM
Satellite
5200 Series
15" DISPLAY MASK REMOVAL FL INVERTER AND 15" LCD REMOVAL
LCD module
Latch
Mask Mask
Display seals seals
mask
M2x5 M2x5
LCD brass brass
screws screws
FL cable
Mask seals LCD/FL cable M2x5 silver screw FL inverter board
1. Remove two mask seals at the bottom corners of the 1. Remove one M2x5 silver screw securing the
display assembly using a pair of fine-tipped tweezers. FL inverter board.
2. Remove two M2.5x6 flat head brack screws securing 2. Carefully lift up the FL inverter board and
the display mask. disconnect the LCD/FL cable from CN1 and the
3. There are 22 latches securing the display mask. FL cable from CN2.
Carefully insert your fingers between the mask and the 3. Remove four mask seals to expose four screws
LCD panel and pry open the latches starting from the securing the LCD module assembly.
bottom six latches, to the five latches on the right 4. Remove four M2X5 silver screws securing the
and left sides, ending with the six toplatches. LCD module.
5. Carefully rotate out the top of the LCD module
enough to access the display cable
6. Peel off the tape securing the LCD/FL cable and
disconnect the cable.
TOSHIBA
Tough Enough for Today's World