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SERVICE MANUAL
DIGITAL COPIER
MODEL AR-5015
CONTENTS
[ 1 ] GENERAL ....................................................................... Refer to AR-163
[ 2 ] SPECIFICATIONS ......................................................................AR-5015
[ 3 ] CONSUMABLE PARTS ..............................................................AR-5015
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES................AR-5015
[ 5 ] UNPACKING AND INSTALLATION................................ Refer to AR-163
[ 6 ] ADJUSTMENTS.............................................................. Refer to AR-163
[ 7 ] SIMULATIONS............................................................................AR-5015
[ 8 ] USER PROGRAMS ........................................................ Refer to AR-163
[ 9 ] TROUBLE CODE LIST ................................................... Refer to AR-163
[ 10 ] MAINTENANCE ..........................................................................AR-5015
[ 11 ] DISASSEMBLY AND ASSEMBLY ..............................................AR-5015
[ 12 ] FLASH ROM VERSION UP PROCEDURE .................... Refer to AR-163
[ 13 ] ELECTRICAL SECTION .............................................................AR-5015
PARTS GUIDE
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
This document has been published to be used
SHARP CORPORATION for after sales service only.
The contents are subject to change without notice.
Note for this Service Manual
This Service Manual describes only the items related to the AR-5015. For the other items common with the AR-163, please refer to the AR-162/163
Service Manual (Document code: 00ZAR162//A1E). The table below shows which document(s) should be referred to for each section. (Refer to the
document marked with .)
Section AR-163 AR-5015 Changed item
[ 1 ] NOTE FOR SERVICING
[ 2 ] SPECIFICATIONS Some specifications and option setup
[ 3 ] COSUMABLE PARTS
[ 4 ] EXTERNAL VIEW AND INTERNAL Operation panel
STRUCTURE
[ 5 ] UNPACKING AND INSTALLATION
[ 6 ] ADJUSTMENTS The AR-5015 does not support installation of an option unit. (Note 1)
[ 7 ] SIMULATION The AR-5015 does not support installation of an option unit. (Note 1)
[ 8 ] USER PROGRAM The AR-5015 does not support installation of an option unit. (Note 1)
[ 9 ] TROUBLE CODE LIST The AR-5015 does not support installation of an option unit. (Note 1)
[10] MAINTENANCE The AR-5015 does not support installation of an option unit. (Note 1)
[11] DISASSEMBLLY AND ASSEMBLY
[12] FLASH ROM VERSION UP PROCEDURE
[13] ELECTRICAL CIRCUIT The AR-5015 does not support installation of an option unit. (Note 1)
Note 1: The AR-5015 does not support installation of an option unit such as SPF, paper feed unit, job separator, electronic sort unit, printer
expansion unit, and FAX expansion unit. Therefore, the descriptions on option units in each section of the reference document (AR-162/163
S/M) should be disregarded.
[ 2 ] SPECIFICATIONS
The table below shows the specifications of this model and the contents of changes from the AR-163.
Item AR-163 AR-5015
Copy speed 16 PPM 15 PPM
Multi-purpose tray 100 sheets 100 sheets
Standard tray 1 cassette (250 sheets) 1 cassette (250 sheets)
SOPM Yes (Depends on the destination) No
Option tray 1 tray Option No
2 tray Option No
Original detection No No
Original cover Yes Yes
SPF Option No
Electronic sort Option No
Job separator Option No
FAX expansion unit Option No
Printer expansion unit Option No
FAX expansion memory Option No
LCD panel Option No
Dust cover No No
APS Yes No
>>>>> USE FONT <<<<<
Helvetica/ Helvetica-Condensed/ Century-Schoolbook/ Symbol & OriginalFonts: (RingWorld2/RingFont2/Pa
Symbol/PartsCod)
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
[ 3 ] CONSUMABLE PARTS
1. SUPPLY SYSTEM TABLE
A. Latin America
NO Name Content Life Model name Remark
1 Toner cartridge (Black) Toner 10 180K AR-015LT Life setting by A4 (8.5"x11") 6%
(Toner: Net Weight 475g) coverage
Bag 10
2 Developer Developer 10 500K AR-015CD
(Developer: Net Weight 400g)
3 Drum kit Drum 1 50k AR-015DR
Drum fixing plate 1
For USA goverrnment
B. Middle East/Africa
NO Name Content Life Model name Remark
1 Toner cartridge (Black) Toner 10 180K AR-015ET Life setting by A4 6% coverage
(Toner: Net Weight 475g)
Bag 10
2 Developer Developer 10 500K AR-015CD
(Developer: Net Weight 400g)
3 Drum kit Drum 1 50k AR-015DR
Drum fixing plate 1
C. Europe
NO Name Content Life Model name Remark
1 Toner cartridge (Black) Toner 10 180K AR-015LT Life setting by A4 (8.5"x11") 6%
(Toner: Net Weight 475g) coverage
Bag 10
2 Developer Developer 10 500K AR-015CD
(Developer: Net Weight 400g)
3 Drum kit Drum 1 50k AR-015DR
Drum fixing plate 1
D. Asia
NO Name Content Life Model name Remark
1 Toner cartridge (Black) Toner 10 180K AR-015CT Life setting by A4 6% coverage
(Toner: Net Weight 475g)
Bag 10
2 Developer Developer 10 500K AR-015CD
(Developer: Net Weight 400g)
3 Drum kit Drum 1 50k AR-015DR
Drum fixing plate 1
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES
3. OPERATION SECTION
1 2 3 4 5 6 7 8 9 10 11 12 13
Inch system
8
21 22
14 15 16 17 18 19 20 21 22 23 24 25 26
Not used
1 INTERRUPT key and indicator 2 Copy quantity display 3 ZOOM indicator
4 Copy ratio display key 5 Zoom keys 6 PAPER SIZE ENTER key
7 AUDIT CLEAR key 8 PAPER SIZE indicators 9 Alarm indicators
10 POWER SAVE indicator 11 Output tray full indicator 12 B/W REVERSE key and indicator
13 XY-ZOOM key and indicator 14 AUTO/MANUAL/PHOTO key and indicators 15 Light and dark keys and indicators
16 Numeric keys 17 Zero key 18 CLEAR key
19 START key and indicator 20 CLEAR ALL key 21 PRESET RATIO selector keys and indicators
22 ORIGINAL SIZE ENTER key and 23 TRAY SELECT key 24 AUTO IMAGE key and indicator
indicators
25 Paper feed location/misfeed location 26 DUAL PAGE COPY key and indicator
indicators
[ 7 ] SIMULATIONS
The table below shows the changed points in simulations. (Items marked with* are changed.)
Main Sub
Contents Details of operation Initial value Set range
code code
21 1 Maintenance cycle Used to display the currently set maintenance cycle at the numbers 2* 0~7*
setting shown at right. When the set value is entered and the start key is
pressed, the set value is stored.
Key operation/Display
0: 2500 sheets 4: 150000 sheets
1: 5000 sheets 5: FREE (999999 sheets)
2: 25000 sheets* 6: 10000 sheets
3: 50000 sheets* 7: 7500 sheets
21 2 Mini maintenance Used to display the currently set mini maintenance cycle at the numbers 4 0~4*
cycle setting shown at right. When the set value is entered and the start key is
pressed, the set value is stored.
Key operation/Display
0: 2500 sheets 4: 50000 sheets
1: 5000 sheets
2: 10000 sheets
3: FREE (999999 sheets)
26 6 Destination setting Used to display the current destination setting with the numbers at right. 7 0~13
After entering the set value, press the start key, and the set value is
stored.
Key operation/Display
0: Japan 8: EX AB series
1: USA (Inch series) 9: EX inch series (FC conformity)
2: Canada (Inch series) 10: EX AB series (FC conformity)
3: Germany 1 (AB series) (Australia, Newzealand)
4: UK (AB series) 11: China (AB series)
5: Not used 12: Taiwan (AB series)
6: France (AB series) 13: Germany 2 (AB series)
7: EX inch series
26 10 Model name input* Used to display and register the model name. 1 0~1
Key operation/Display
0: ARS140 1: AR5015
30 1 Machine sensor Used to check the sensor in the machine transport system with LED on
operation check the operation panel.
Display
Paper entry sensor : Machine position JAM LED
Duplex sensor : Manual feed tray position LED
Paper exit sensor : JAM LED
[10] MAINTENANCE
1. MAINTENANCE TABLE
: Check (Clean, adjust, or replace when required.) : Clean v : Replace : Adjust 6 : Lubricate
Unit name Part name When calling 25K 50K 75K 100K 125K 150K
Drum peripheral OPC drum