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ORDER NO.
CRT5821
AVH-X2800BS/XNUC
DVD RDS AV RECEIVER
AVH-X2800BS /XNUC
AVH-X2800BT/XNEU5
AVH-X2800BT/XNUR
AVH-X2850BT/XNRC
AVH-X2850BT/XNRD
AVH-X2850BT/XNRI
AVH-X2890BT/XNID
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3311 CRT5651 LS2.5 DVD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly,
Diagnosis , Each Setting and Adjustment
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2015
K-ZZZ DEC. 2015 Printed in Japan
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SAFETY INFORMATION
A CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive
B harm.
Health & Safety Code Section 25249.6 - Proposition 65
Where in a manufacturer's service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
- Safety Precautions for those who Service this Unit.
When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable
C results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
D CAUTION
This product is a class 1 laser product classi-
fied under the Safety of laser products, IEC
60825-1:2007, and contains a class 1M laser
module. To ensure continued safety, do not re-
move any covers or attempt to gain access to
the inside of the product. Refer all servicing to
qualified personnel.
E CAUTION--CLASS 1M INVISIBLE LASER
RADIATION WHEN OPEN, DO NOT VIEW
DIRECTLY WITH OPTICAL INSTRUMENTS.
WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
F
AVH-X2800BS/XNUC
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A
Laser diode characteristics
Wave length:
DVD:660 nm to 670 nm
CD:780 nm to 800 nm
Focus lens on Maximum output:
CD:6.26 mW(Emitting period :9 sec.)
DVD:1.27 mW (Emitting period : unlimited)
Additional Laser Caution
B
Transistors Q1103 and Q1104 in PCB drive the laser diodes for DVD and CD
respectively. When Q1103 or Q1104 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacturer. C
Discord used batteries according to the manufacturer's instructions.
D
E
F
AVH-X2800BS/XNUC
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CONTENTS
SAFETY INFORMATION..................................................................................................................................... 2
1. SERVICE PRECAUTIONS ............................................................................................................................... 6
A
1.1 SERVICE PRECAUTIONS......................................................................................................................... 6
1.2 NOTES ON DISASSEMBLY / ASSEMBLY................................................................................................. 6
1.3 NOTES ON OPERATION CHECK / DIAGNOSIS ...................................................................................... 7
1.4 NOTES ON REPLACING PARTS .............................................................................................................. 7
1.5 NOTES ON ADJUSTMENT ....................................................................................................................... 7
1.6 OTHERS .................................................................................................................................................... 7
2. SPECIFICATIONS ............................................................................................................................................ 8
2.1 SPECIFICATIONS...................................................................................................................................... 8
2.2 DISC/CONTENT FORMAT ........................................................................................................................ 8
3. BASIC ITEMS FOR SERVICE.......................................................................................................................... 9
3.1 CHECK POINTS AFTER SERVICING....................................................................................................... 9
3.2 PCB LOCATIONS .................................................................................................................................... 10
B 3.3 JIGS LIST ................................................................................................................................................ 11
3.4 CLEANING............................................................................................................................................... 11
4. BLOCK DIAGRAM.......................................................................................................................................... 12
4.1 OVERALL CONNECTION DIAGRAM...................................................................................................... 12
4.2 BLOCK DIAGRAM ................................................................................................................................... 13
4.3 POWER SUPPLY SYSTEM FIGURE....................................................................................................... 16
5. DIAGNOSIS.................................................................................................................................................... 19
5.1 OPERATIONAL FLOWCHART ................................................................................................................ 19
5.2 INSPECTION METHOD OF PICKUP UNIT............................................................................................. 20
5.3 DIAGNOSIS FLOWCHART FOR DVD CORE UNIT ................................................................................ 23
5.4 ERROR CODE LIST ................................................................................................................................ 23
5.5 CONNECTOR FUNCTION DESCRIPTION ............................................................................................. 27
C
6. SERVICE MODE ............................................................................................................................................ 28
6.1 VERSION INFORMATION ....................................................................................................................... 28
6.2 SERVICE TEST MODE ........................................................................................................................... 29
6.3 DVD TEST MODE.................................................................................................................................... 30
7. DISASSEMBLY............................................................................................................................................... 35
8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 39
8.1 ADJUSTMENT REQUIRED WHEN THE UNIT IS REPLACED............................................................... 39
8.2 FLICKER ADJUSTMENT......................................................................................................................... 40
8.3 TOUCH PANEL CALIBRATION................................................................................................................ 41
9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 43
9.1 PACKING ................................................................................................................................................. 43
D 9.2 EXTERIOR(1) .......................................................................................................................................... 46
9.3 EXTERIOR(2) .......................................................................................................................................... 48
9.4 DVD MECHANISM MODULE(1) .............................................................................................................. 50
9.5 DVD MECHANISM MODULE(2) .............................................................................................................. 52
10. SCHEMATIC DIAGRAM ............................................................................................................................... 53
10.1 MOTHER PCB (VEHICLE IF) ................................................................................................................ 53
10.2 MOTHER PCB (PWR_OTHER) ............................................................................................................. 54
10.3 MOTHER PCB (2chDC/DC)................................................................................................................... 55
10.4 MOTHER PCB (1chDC/DC)................................................................................................................... 56
10.5 MOTHER PCB (SYSCOM) .................................................................................................................... 57
10.6 MOTHER PCB (GERDA) ....................................................................................................................... 58
10.7 MOTHER PCB (AVSEL) ........................................................................................................................ 59
E 10.8 MOTHER PCB (OPAL)........................................................................................................................... 60
10.9 MOTHER PCB (PWR-IC)....................................................................................................................... 61
10.10 MOTHER PCB (PWR-TUN) ................................................................................................................. 62
10.11 MOTHER PCB (LITHIO) ...................................................................................................................... 63
10.12 MOTHER PCB (PWR_USB) ................................................................................................................ 64
10.13 MOTHER PCB (LS2.5_IF) ................................................................................................................... 65
10.14 MOTHER PCB (EXT_I/F)..................................................................................................................... 66
10.15 MOTHER PCB (BT) ............................................................................................................................. 67
10.16 SERVICE UNIT (MONITOR) (PCB I/F)................................................................................................ 68
10.17 SERVICE UNIT (MONITOR) (LED BL) ................................................................................................ 69
10.18 SERVICE UNIT (MONITOR) (LCD PW) .............................................................................................. 70
10.19 SERVICE UNIT (MONITOR) (LCD I/F) ................................................................................................ 71
F
10.20 DVD CORE UNIT ................................................................................................................................. 72
10.21 INTERFACE PCB................................................................................................................................. 73
10.22 SERVICE UNIT (KEYBOARD)............................................................................................................. 74
AVH-X2800BS/XNUC
4
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5 6 7 8
10.23 WAVEFORMS.......................................................................................................................................75
11. PCB CONNECTION DIAGRAM ....................................................................................................................77
11.1 MOTHER PCB........................................................................................................................................77
11.2 SERVICE UNIT (MONITOR) ..................................................................................................................79
11.3 DVD CORE UNIT....................................................................................................................................81 A
11.4 INTERFACE PCB ...................................................................................................................................83
11.5 SERVICE UNIT (KEYBOARD) ...............................................................................................................84
12. ELECTRICAL PARTS LIST ...........................................................................................................................85
B
C
D
E
F
AVH-X2800BS/XNUC
5 6 7 8
5
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
A should keep the safety during servicing by following the safety instructions described in this manual.
Please keep the distance of more than 13 cm from focus lens for safety when you check pickup and make adjustment,
and do not look straight at Laser Beam for more than 10 seconds.
area and a heat sink becomes hot areas. Be careful not to burn yourself.
MOTHER PCB (Side A) MOTHER PCB (Side B)
C1313 IC1301 C1306 C1317
B
IC3191
IC2401
IC160
IC1201
IC351
IC1271
C
D
1F & 2F Rear Holder
DVD Mechanism Module Top Case
1.2 NOTES ON DISASSEMBLY / ASSEMBLY
E
Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on
mode may damage the ICs inside the unit.
To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder)
by referring to CRT5651 "3.4 HOW TO REMOVE AND INSTALL THE DVD CORE UNIT".
Please be sure to conduct line process to original status if you make assembling after repair.
F
AVH-X2800BS/XNUC
6
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1.3 NOTES ON OPERATION CHECK / DIAGNOSIS
EJECT LOCK MODE for DVD mechanism
< Procedure > A
To enter EJECT LOCK MODE : Reset start while pressing [VOL+] key and [REVERSE] key.
To exit EJECT LOCK MODE : Follow the same steps to enter this mode.
1.4 NOTES ON REPLACING PARTS
Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
B
Please be careful of not to apply static charge onto integrated circuits, etc, when you conduct repair work.
Especially, please use soldering iron with its tip grounded.
Also, please use a pair of tweezers with static charge protection capability if there is the possibility of contacting to
device terminals, and avoid the use of metal-made tweezers.
The part listed below is difficult to replace as a discrete component part.
When the part listed in the table is defective, replace whole Assy.
Unit No. Part No. Reason
Mother PCB IC351 KBD9876EFJ Heat pad
IC401 MN103LF15RXW Blank IC
IC601 MN1AA9010Z Heat pad, Terminal pitch is narrow C
(0.4 mm)
IC891 337S3959 Heat pad
IC1201 PM9015A Heat pad
IC2201 TEF6686HN Heat pad
Mother PCB IC3191 STCC2540IQ Heat pad
Service Unit(Monitor) IC5001 AK4187VN Heat pad
IC5101 OZ527ILN Heat pad
IC5201 R1290K103A Heat pad
On this mechanism, Pickup and Spindle Motor can not be replaced at the Service Site, because a special facility is
D
required for the adjustment after replacing them.
So, if Pickup or Spindle Motor is defective, replace the DVD Mechanism Module.
1.5 NOTES ON ADJUSTMENT
Some of the adjustment is required when the part is replaced.
Pease refer to "8.1 ADJUSTMENT REQUIRED WHEN THE UNIT IS REPLACED".
1.6 OTHERS E
Notes on soldring
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for
repairs accompanied by reworking of soldering.
F
AVH-X2800BS/XNUC
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7
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
For all items except the backup current, refer to the Owner's Manual.
A
Backup current......................... 4.0 mA or less
2.2 DISC/CONTENT FORMAT
B
The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc.
and any use of such marks by PIONEER CORPORATION is under license.
C
Other trademarks and trade names are those of their respective owners.
is a trademark of DVD Format/Logo Licensing Corporation.
D
E
F
AVH-X2800BS/XNUC
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
To keep the product quality after servicing, please confirm following check points.
No. Procedures Item to be confirmed
1 Confirm whether the customer complain has The customer complain must not be
been solved. reappeared.
If the customer complain occurs with the Display, video, audio and operations must be
specific media, use it for the operation check. normal.
2 DVD Measure playback error rates at the Deterioration of mecha-drive can be
innermost and outermost tracks by using the checked.
test mode with the following disc. The error rate must be less than the
DVD test disc (TDV-582) threshold value.
(Refer to the chapter of DIAGNOSIS for the B
threshold value.)
3 DVD Play back a DVD. Display, video, audio and operations must be
(Menu operation; Title/chapter search) normal.
4 CD Play back a CD. Display, audio and operations must be
(Track search) normal.
5 FM/AM tuner Check FM/AM tuner action. Display, audio and operations must be
(Seek, Preset) normal. * If the reception sensitivity is poorer
Switch band to check both FM and AM. than normal, the gasket on the FM/AM tuner
unit may be damaged or lost.
C
6 Check whether no disc is inside the product. The media used for the operating check must
be ejected.
7 Appearance check No scratches or dirt on its appearance after
receiving it for service.
For check items concerning image and voice, please refer to the followings:
Check items concerning image Check items concerning voice
Block-noise Distortion
Crosscut noise Noise
Dot noise Low volume
Distorted image (Image skip) High volume D
Low brightness Changes in level
Too bright Pause of sound
Color fading
Partial discoloration
E
F
AVH-X2800BS/XNUC
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3.2 PCB LOCATIONS
A A Mother PCB
C DVD Core Unit
E Service Unit (Keyboard) D Interface PCB
B
B Service Unit (Monitor)
A:AVH-X2800BS/XNUC
B:AVH-X2800BT/XNEU5
C:AVH-X2800BT/XNUR
D:AVH-X2850BT/XNRC
E:AVH-X2850BT/XNRD
F:AVH-X2850BT/XNRI
G:AVH-X2890BT/XNID
C
Service Unit(Mother I/F)
Consists of
Mother PCB
Interface PCB
Unit Name : Service Unit(Mother I/F)
Unit Number : CXX8360(A)
Unit Number : CXX8358(B)
Unit Number : CXX8359(C)
Unit Number : CXX8361(D)
D Unit Number : CXX8364(E)
Unit Number : CXX8362(F)
Unit Number : CXX8363(G)
Unit Name : Service Unit(Monitor)
Unit Number : CXX8381
Unit Name : DVD Core Unit
Unit Number : CWX4609
E
Unit Name : Service Unit(Keyboard)
Unit Number : CXX8416
F
AVH-X2800BS/XNUC
10
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3.3 JIGS LIST
- Jigs List
Name Jig No. Remarks A
Disc(DVD-Video) TDV-582 Skew adjustment, Check points after servicing,
Inspection method of Pickup Unit
Disc(CD-DA) TCD-782 Inspection method of Pickup Unit
30P FFC GGD1222 DVD CORE UNIT <> MOTHER PCB
- Grease List
Name Jig No. Remarks
Grease GEM1024 DVD Mechanism Module, Drive Unit
Grease GEM1045 DVD Mechanism Module
Grease GEM1043 DVD Mechanism Module, Drive Unit
B
C
3.4 CLEANING
D
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
DVD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
E
F
AVH-X2800BS/XNUC
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11
F
E
D
C
B
A
12
4.1 OVERALL CONNECTION DIAGRAM
4. BLOCK DIAGRAM
4. BLOCK DIAGRAM
Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or
"ELECTRICAL PARTS LIST". NAVI/TV INTERFACE MODEL
A A AVH-X2800BS/XNUC
B AVH-X2800BT/XNEU5
1
1
B. CAMERA
SXi WIRED REMOTE BT MIC INPUT C AVH-X2800BT/XNUR
D AVH-X2850BT/XNRC
10
26
1
1
2
1
E AVH-X2850BT/XNRD
1
2
3
1
2
3
JA4002 JA4003 JA4001 CN4001 JA4004
CKS6497-A CKS6437-A CKN1101-A
CKS4497-A CKS1825-A
F AVH-X2850BT/XNRI
G AVH-X2890BT/XNIT
D INTERFACE PCB SERVICE UNIT(MOTHER I/F)
Consists of
MOTHER PCB
CN4004 INTERFACE PCB
CKS6605-A
50
1
AUX
FM/AM POWER SUPPLY 1SEG DTV
ANT JA3101 TUNER
USB IF
2
CWE2519-A
JA2201
CKN1106-A PRE OUT RCA V IN OUT
15
YEK5001-A
1
1
YKS5041-A
50
18
17
15
2 1
1
1
1
1
8
1
8
1
4
JA1 CN3201 JA3161 JA3151 JA3191
1
3
4
2
3
CKM1613-A NM CKS6638-A
CN3051 CKB1113-A CKB1110-A CKN1097-A
CKS6645-A
A MOTHER PCB
2
2
CN1952 CN2501
AVH-X2800BS/XNUC
CKS6025-A
30 1
VKN1620-A
A 1/16 VEHICLE IF A 7/16 AVSEL A 13/16 PWR USB 1
CN403
A 2/16 PWR OTHER A 8/16 OPAL A 14/16 LS2.5 IF
NM
A 3/16 2chDC/DC A 9/16 PWR-IC A 15/16 EXT I/F 10
C A 4/16 1chDC/DC A 10/16 TUNER POWER A 16/16 BT
DVD CORE UNIT
A 5/16 SYSCOM A 11/16 HD/DAB(Not used)
A 6/16 GERDA A 12/16 LITHIO
BT MODULE
YWX5055
3
3
1 30
24 13
1 12
CN2901
CKS6364-A
CN3202
CKS6646-A
60
1
60
1
CN5003
CKS6646-A
B SERVICE UNIT(MONITOR)
E
CN5501
B 1/4 SERVICE UNIT(PCB I/F) B 3/4 SERVICE UNIT(LCD PW)
CN5004
CKS6421-A
CKS6635-A
SERVICE UNIT
B 2/4 SERVICE UNIT(LED BW) B 4/4 SERVICE UNIT(LCD I/F) (KEYBOARD)
BACKLIGHT
CN5001 CN5002
4
CN5301
4
CKS6625-A CKS6646-A CKS6635
60
1
4
1
TOUCH PANEL TFT LCD CWX4182
CSX1194
4.2 BLOCK DIAGRAM
SYSTEM BLOCK DIAGRAM