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ORDER NO.
CRT3971
AVIC-N4/XU/UC
DVD MULTIMEDIA AV NAVIGATION SERVER
AVIC-N4
DVD MULTIMEDIA AV NAVIGATION HEAD UNIT
/XU/UC
AVIC-X3/XU/EW5
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3212 CRT3896 MS5 DVD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
Manufactured under license from Dolby Laboratories. "Dolby" and the double-D symbol are trademarks
of Dolby Laboratories.
This product has the unit part number as below.
Unit Part No. Description
CPN2375 Navigation Unit(AVIC-N4/XU/UC)
CPN2377 H/A Unit(AVIC-N4/XU/UC)
CPN2376 Navigation Unit(AVIC-X3/XU/EW5)
CPN2378 H/A Unit(AVIC-X3/XU/EW5)
*) The unit part numbers listed above are not for the service components.
For details, refer to "Important Check Points for Good Servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2007
K-ZZA.-002 AUG. 2007 Printed in Japan
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SAFETY INFORMATION
A
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
B California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
This product contains mercury. Disposal of this material may be regulated due to environmental considerations.
For disposal or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org.
The backlighting lamp of LCD in this equipment contains mercury. Disposal of this material may be
regulated due to environmental considerations according to Local, State or Federal Laws. For disposal
or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org
C
1. Safety Precautions for those who Service this Unit.
Follow the adjustment steps in the service manual when servicing this unit. When check -
ing or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer .
2. The triangular label is attached to the mechanism
unit frame.
D
E
On the top of the player.
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WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
A
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length:
DVD:660 nm to 670 nm
CD:780 nm to 800 nm
Maximum Output
DVD : 1.27 mW(Emitting period :9 sec.)
CD : 6.26 mW(Emitting period : unlimited) B
Additional Laser Caution
Transistors Q1103 and Q1104 in PCB drive the laser diodes for DVD and CD
respectively. When Q1103 or Q1104 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed C
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
A
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
B Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
C In addition, be sure that there are no pinched wires, etc.
Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
D Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
E
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS .........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................7
2. SPECIFICATIONS.............................................................................................................................................8 A
2.1 SPECIFICATIONS ......................................................................................................................................8
2.2 DISC/CONTENT FORMAT.......................................................................................................................12
2.3 PANEL FACILITIES ..................................................................................................................................13
2.4 CONNECTION DIAGRAM........................................................................................................................16
3. BASIC ITEMS FOR SERVICE ........................................................................................................................21
3.1 CHECK POINTS AFTER SERVICING .....................................................................................................21
3.2 PCB LOCATIONS.....................................................................................................................................22
3.3 JIGS LIST .................................................................................................................................................24
3.4 JIG CONNECTION DIAGRAM .................................................................................................................25
3.5 CLEANING ...............................................................................................................................................25
4. BLOCK DIAGRAM ..........................................................................................................................................26
4.1 OVERALL WIRING DIAGRAM .................................................................................................................26
4.2 BLOCK DIAGRAM....................................................................................................................................28
4.3 POWER BLOCK DIAGRAM .....................................................................................................................44
5. DIAGNOSIS ....................................................................................................................................................46
5.1 OPERATIONAL FLOWCHART.................................................................................................................46 B
5.2 DIAGNOSIS FLOWCHART ......................................................................................................................50
5.3 ERROR CODE LIST.................................................................................................................................72
5.4 CONNECTOR FUNCTION DESCRIPTION .............................................................................................73
6. SERVICE MODE.............................................................................................................................................75
6.1 TEST MODE.............................................................................................................................................75
6.2 TEST DISC ...............................................................................................................................................96
6.3 DVD TEST MODE ..................................................................................................................................108
6.4 EJECT LOCK.......................................................................................................................................... 111
6.5 SLAVE TEST MODE .............................................................................................................................. 111
7. DISASSEMBLY ............................................................................................................................................. 112
8. EACH SETTING AND ADJUSTMENT.......................................................................................................... 119
8.1 DVD ADJUSTMENT ............................................................................................................................... 119
8.2 CC UNIT ADJUSTMENT ........................................................................................................................124
8.3 MOTHER PCB ADJUSTMENT...............................................................................................................126
8.4 MONITOR PCB ADJUSTMENT .............................................................................................................128
8.5 TOUCH PANEL TEST MODE ................................................................................................................143 C
8.6 SERVICE ADJUSTMENT.......................................................................................................................148
9. EXPLODED VIEWS AND PARTS LIST ........................................................................................................150
9.1 PACKING(UC) ........................................................................................................................................150
9.2 PACKING(EW5)......................................................................................................................................152
9.3 EXTERIOR(1) .........................................................................................................................................154
9.4 EXTERIOR(2) .........................................................................................................................................156
9.5 EXTERIOR(3) .........................................................................................................................................160
9.6 EXTERIOR(4) .........................................................................................................................................162
9.7 DVD MECHANISM MODULE.................................................................................................................164
10. SCHEMATIC DIAGRAM..............................................................................................................................166
10.1 CC UNIT(P/S)(GUIDE PAGE) ..............................................................................................................166
10.2 CC UNIT(SYSCOM,VIDEO,IF)(GUIDE PAGE) ....................................................................................172
10.3 CC UNIT(AUDIO)(GUIDE PAGE).........................................................................................................178
10.4 CC UNIT(CPU,ASIC,SDRAM)(GUIDE PAGE) .....................................................................................184
10.5 CC UNIT(ROM,SRAM,BUS-BUFFER) .................................................................................................190
10.6 CC UNIT(GRAPHIC) ............................................................................................................................192 D
10.7 CC UNIT(MAIN,CC,I/F&OTHERS) .......................................................................................................194
10.8 KEYBOARD UNIT ................................................................................................................................196
10.9 GPS UNIT(GUIDE PAGE) ....................................................................................................................198
10.10 DVD CORE UNIT(1/2)(GUIDE PAGE) ...............................................................................................204
10.11 DVD CORE UNIT(2/2) ........................................................................................................................210
10.12 COMPOUND UNIT(A) AND COMPOUND UNIT(B) ...........................................................................212
10.13 MONITOR PCB(MONITOR)(GUIDE PAGE).......................................................................................214
10.14 MONITOR PCB(INVERTER) ..............................................................................................................220
10.15 UPPER PCB .......................................................................................................................................222
10.16 IPOD PCB AND CONNECTOR PCB .................................................................................................223
10.17 MEZZANINE PCB...............................................................................................................................224
10.18 MOTHER PCB(GPS,TMC&OTHERS)................................................................................................226
10.19 MOTHER PCB(H/A SYSTEM)(GUIDE PAGE) ...................................................................................228
10.20 MAIN PCB UNIT(SERVICE), SWITCH PCB UNIT AND VOLUME PCB UNIT ..................................234
10.21 WAVEFORMS.....................................................................................................................................236
11. PCB CONNECTION DIAGRAM ..................................................................................................................238 E
11.1 CC UNIT ...............................................................................................................................................238
11.2 KEYBOARD UNIT.................................................................................................................................242
11.3 GPS UNIT .............................................................................................................................................243
11.4 DVD CORE UNIT..................................................................................................................................244
11.5 COMPOUND UNIT(A) AND COMPOUND UNIT(B) .............................................................................248
11.6 MONITOR PCB.....................................................................................................................................250
11.7 UPPER PCB .........................................................................................................................................254
11.8 IPOD PCB.............................................................................................................................................255
11.9 MEZZANINE PCB.................................................................................................................................256
11.10 MOTHER PCB ....................................................................................................................................258
11.11 CONNECTOR PCB.............................................................................................................................262
11.12 MAIN PCB UNIT(SERVICE), SWITCH PCB UNIT AND VOLUME PCB UNIT...................................263
12. ELECTRICAL PARTS LIST.........................................................................................................................264
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
A - Service Precaution
1. You should conform to the regulations govering the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by
electrostatic induction.
3. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors
during power-on mode may ICs inside the unit.
4. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY".
5. After replacing the pickup unit, be sure to skew adjustment.
6. During disassembly, be sure to turn the power off since an internal IC might be destroyed when aconnector
B is plugged or unplugged.
C
is a trademark of DVD Format/Logo Licensing Corporation.
D
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1.2 NOTES ON SOLDERING
NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs A
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder: B
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
C
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
A
B
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A
B
C
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A
B
C
D
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B
C
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2.2 DISC/CONTENT FORMAT
A Playable Discs
About DVD-Video and CD
DVD and CD discs that display the logos shown
below generally can be played back on this built-
in DVD drive.
DVD-Video
B
CD
is a trademark of DVD Format/Logo
C
Licensing Corporation.
It is not possible to play back DVD-Audio
discs. This DVD drive may not be able to play
all discs bearing the marks shown above.
About AVCHD recorded discs
This unit is not compatible with discs recorded in
AVCHD (Advanced Video Codec High Definition)
format.
Do not insert AVCHD discs.If inserted, the disc
may not be ejected.
D
About Dual layer discs
The unit cannot play back DVD-R/-RW discs that
are written in Layer Jump Recording mode. For
more information about the writing method, see
the operation manual for the writing device.
About DVD Map Disc
You can use discs intended for this navigation
system. Use only discsapproved by Pioneer.
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2.3 PANEL FACILITIES
1 A
2
3
4
B
5
6
7
8
g f adc b
e a 9
1 Disc indicator a / button
When a disc is set in navigation system, this indi- Press to perform manual seek tuning, fast for- C
cator lights. ward, reverse and track search controls.
2 LCD panel b EJECT button
3 LCD screen c PHONE button
Press to display BT-TEL operation screen.
4 AV button
Press and hold to switch the indication of sub
Press to display the AV operation screen.
display in the following order:
5 MAP button Present time -- No indication -- AV source infor-
Press to view the map or change view mode. mation
D
6 MENU button d Front panel
Press to display the navigation menu or AV
menu. e Disc loading slot
7 RESET button f Sub Display
Displays the current time or information about
8 DETACH button
Press to remove the front panel from the display the AV source that is currently playing.
unit. g VOLUME knob
Turn to adjust the AV (Audio and Video) volume
9 OPEN/CLOSE button
Press to open or close the LCD panel. or press to change the AV source. Press and hold E
Press and hold to display Flap Setup screen. the VOLUME knob to switch the source to mute.
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A
Resetting the Microprocessor 1 Turn the ignition switch OFF.
2 Press the RESET button with a pen tip or
other pointed instrument.