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FORD

Service GM-2077ZF/X1R/UC

Manual ORDER NO.
CRT2823
AMPLIFIER

GM-207 7ZF X1R/UC

GM-217 7ZF X1R/UC

VEHICLE PRODUCED AFTER FORD PART No. ID No. PIONEER MODEL No.
FORD RANGER 2002 2L54-18C808-AA - GM-2077ZF/X1R/UC
FORD SPRT TRUCK 2002 2L54-18C808-BA - GM-2177ZF/X1R/UC

CONTENTS
1. SAFETY INFORMATION............................................2 6. ADJUSTMENT .........................................................19
2. EXPLODED VIEWS AND PARTS LIST ......................3 7. GENERAL INFORMATION.......................................20
3. SCHEMATIC DIAGRAM.............................................6 7.1 DIAGNOSIS .......................................................20
4. PCB CONNECTION DIAGRAM................................12 7.1.1 DISASSEMBLY .............................................20
5. ELECTRICAL PARTS LIST........................................16 7.1.2 CONNECTOR FUNCTION DESCRIPTION ...21
8. SPECIFICATIONS .....................................................21

For details, refer to "Important symbols for good services" .

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

C PIONEER CORPORATION 2001 K-ZZU. DEC. 2001 Printed in Japan
GM-2077ZF,2177ZF

[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.

2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.

3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.

4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.

5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65

2
GM-2077ZF,2177ZF

2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
- For the applying amount of lubricants or glue, follow the instructions in this manual.
( In the case of no amount instructions, apply as you think it appropriate.)

2

3

2

1

- PARTS LIST

Mark No. Description Part No.
1 Contain Box HHL0317
2 Protector HHP0133
3 Protector HHP0134

3
GM-2077ZF,2177ZF

2.2 EXTERIOR

4
GM-2077ZF,2177ZF

- EXTERIOR SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.
1 Screw BBZ30P050FUC 19 Connector(CN301) HKM0002
2 Screw BBZ30P060FMC 20 Connector(CN851) HKM0003
3 Screw BBZ30P080FMC 21 Holder HNC0082
4 Screw BSZ30P050FZK 22 Holder HNC0117
5 Screw(M3x12) CBA1323 23 Screw(GM-2177ZF) BSZ50P120FZK

6 Fuse(20A) HEK0020 24 Holder(GM-2177ZF) HNC0122
7 Screw PRZ30P060FSN 25 Holder(GM-2177ZF) HNC0124
8 Screw(M3x5) HBA0006
9 Screw(M3x8) HBA0011
10 Case HNB0134

11 Panel HNB0154
12 Panel HNB0155
13 Holder HNC0080
14 Heat Sink(GM-2077ZF) HNR0209
Heat Sink(GM-2177ZF) HNR0216

15 Spacer HNV0016
16 Amp Unit(GM-2077ZF) HWH0181
Amp Unit(GM-2177ZF) HWH0185
17 Terminal(CN604) CKF1059
18 Connector(CN801) HKM0001

5
1 2 3 4
GM-2077ZF,2177ZF

3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "ELECTRICAL PARTS
A LIST".

A-a
Large size
A-a A-b
SCH diagram

A-a A-b Guide page

A-a A-b Detailed page

ISOLATOR
CN851-1

B

ISOLATOR

ISOLATOR
CN851-2

C

ISOLATOR

REGULATOR

D

DC/CD CONVERTER

6 A 1 2 3 4
5 6 7 8
GM-2077ZF,2177ZF

A

A-b
A AMP UNIT
POWER AMP

OVER CURRENT DETECTOR

CN301-1
B

CN301-2
C

CN602-1
HEK0020
>
HEK0020
>
CN602-2

D
NOTE :
Symbol indicates a resistor. Decimal points for resistor
No differentiation is made between chip resistors and and capacitor fixed values
discrete resistors. are expressed as :
Symbol indicates a capacitor. 2.2 2R2
POWER CONTROL/MUTE No differentiation is made between chip capacitors and
discrete capacitors.
0.022 R022

The > mark found on some component parts indicates

A
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.

7
5 6 7 8
1 2 3 4
GM-2077ZF,2177ZF

2
1
A-a A-b

A

B
ISOLATOR

ISOLATOR

ISOLATOR
C

D

CN851-1

8 A-a
1 2
INPUT

3 4
5 6 7 8
GM-2077ZF,2177ZF

5

7
3

4

6

A-a A-b
A

B

DC/CD CONVERTER
ISOLATOR

C
REGULATOR

D

CN851-2
INPUT

5 6 7
A-a
8
9
B
A

D
C

10
A-a A-b
1

1
A-b
AMP UNIT
GM-2077ZF,2177ZF

A
POWER AMP
2

2
OVER CURRENT DETECTOR

1
3

3
CN301-1

2
4

4
C
CN301-2

3
5

5
4

5
6

6
CN602-1
HEK0020
>
HEK0020
>
CN602-2

6
7

7
NOTE :
Symbol indicates a resistor. Decimal points for resistor
No differentiation is made between chip resistors and and capacitor fixed values
discrete resistors. are expressed as :
7 Symbol indicates a capacitor. 2.2 2R2
No differentiation is made between chip capacitors and 0.022 R022
POWER CONTROL/MUTE discrete capacitors.

The > mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
8

8
A-b
A-a A-b

11
GM-2077ZF,2177ZF

A

B

D
C
1 2 3 4
GM-2077ZF,2177ZF

2. Viewpoint of PCB diagrams
NOTE FOR PCB DIAGRAMS
Connector Capacitor
4. PCB CONNECTION DIAGRAM 1. The parts mounted on this PCB
include all necessary parts for SIDE A
A 4.1 AMP UNIT several destination.
For further information for
respective destinations, be sure P.C.Board Chip Part SIDE B
to check with the schematic
A AMP UNIT
diagram.

B

C

D

12 A
1 2 3 4
5 6 7 8
GM-2077ZF,2177ZF

A

SIDE A

B

C

D

5 6 7
A 8
13
1 2 3 4
GM-2077ZF,2177ZF

A

A AMP UNIT

B

C

D

A
14
1 2 3 4
5 6 7 8
GM-2077ZF,2177ZF

A

SIDE B

B

C

D

A
15
5 6 7 8
GM-2077ZF,2177ZF

5. ELECTRICAL PARTS LIST
NOTE:
- Parts whose parts numbers are omitted are subject to being not supplied.
- The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....

=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
Unit Number : HWH0181(GM-2077ZF) Q 604 Transistor 2SA1048
A : HWH0185(GM-2177ZF) Q
Q
606
607
Transistor
Transistor
2SD1919
2SD1919
Unit Name : Amp Unit Q 608 Transistor 2SB1277
Q 609 Transistor 2SB1277
MISCELLANEOUS
Q 610 FET STP55NE06FP
IC 601 IC PA2027A Q 611 FET STP55NE06FP
IC 602 IC UPC494C Q 612 FET STP55NE06FP
IC 851 IC NJM2068D Q 613 FET STP55NE06FP
IC 852 IC NJM2068D Q 614 FET STP55NE06FP
IC 853 IC NJM2068D
Q 615 FET STP55NE06FP
IC 854 IC NJM2068D Q 616 Transistor 2SD2395
Q 201 Transistor 2SC2458 Q 617 Transistor 2SB1566
Q 202 Transistor 2SC2458 Q 901 Transistor 2SD1768S
Q 203 Transistor 2SC2458 Q 902 Transistor 2SD1768S
Q 204 Transistor 2SC2458
Q 903 Transistor 2SD1768S
Q 207 Transistor 2SA1048 Q 904 Transistor 2SD1768S
Q 301 Transistor 2SA992 Q 905 Transistor 2SA1048
Q 302 Transistor 2SA992 Q 906 Transistor 2SC2458
Q 303 Transistor 2SA992 Q 907 Transistor 2SC2458
Q 304 Transistor 2SA992
Q 908 Transistor 2SC2458
Q 305 Transistor 2SA992 Q 909 Transistor 2SA1048
Q 306 Transistor 2SA992 D 305 Diode 1SS133
Q 307 Transistor 2SA992 D 306 Diode 1SS133
Q 308 Transistor 2SA992 D 307 Diode 1SS133
Q 309 Transistor 2SC5168
D 308 Diode 1SS133
Q 310 Transistor 2SC5168 D 309 Diode 1SS133
Q 311 Transistor 2SC5168 D 310 Diode 1SS133
Q 312 Transistor 2SC5168 D 311 Diode 1SS133
Q 317 Transistor 2SC1845 D 312 Diode 1SS133
Q 318 Transistor 2SC1845
D 601 Diode RM4Z
Q 319 Transistor 2SC1845 D 602 Diode HZS5(C3)
Q 320 Transistor 2SC1845 D 603 Diode 1SS133
Q 321 Transistor 2SA992 D 606 Diode 1SS133
Q 322 Transistor 2SA992 D 607 Diode 1SS133
Q 323 Transistor 2SA992
D 610 Diode FML22R
Q 324 Transistor 2SA992 D 611 Diode FML22S
Q 325 Transistor 2SC1845 D 612 Diode HZS16L(1)
Q 326 Transistor 2SC1845 D 613 Diode HZS16L(1)
Q 327 Transistor 2SC1845 D 662 Diode ERA15-02VH
Q 328 Transistor 2SC1845
D 663 Diode ERA15-02VH
Q 329 Transistor 2SC1845 D 901 Diode 1SS133
Q 330 Transistor 2SC1845 D 902 Diode 1SS133
Q 331 Transistor 2SC1845 D 903 Diode 1SS133
Q 332 Transistor 2SC1845 D 904 Diode 1SS133
Q 333 Transistor 2SD2438
D 909 Diode 1SS133
Q 334 Transistor 2SD2438 D 910 LED SML210LT(LMN)
Q 335 Transistor 2SD2438 L 851 Ferri-Inductor CTF1007
Q 336 Transistor 2SD2438 L 852 Ferri-Inductor CTF1007
Q 337 Transistor 2SB1587 L 853 Ferri-Inductor CTF1007
Q 338 Transistor 2SB1587
L 854 Ferri-Inductor CTF1007
Q 339 Transistor 2SB1587 T 601 Transformer HTT0014
Q 340 Transistor 2SB1587 TH 601 Thermistor CCX1013
Q 601 Transistor 2SC2458 TH 602 Thermistor CCX1013
Q 602 Transistor 2SA1048 TH 603 Thermistor CCX1035
Q 603 Transistor 2SB1243

16
GM-2077ZF,2177ZF

=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
FU 602 Fuse 20A HEK0020 R 327 RD1/4PU681J
FU 603 Fuse 20A HEK0020 R 328 RD1/4PU681J
R 329 RD1/4PU561J
RESISTORS R 330 RD1/4PU561J
R 331 RD1/4PU561J
R 101 RS1/16S0R0J
R 102 RS1/16S0R0J R 332 RD1/4PU561J
R 103 RS1/16S0R0J R 333 RD1/4PU333J
R 104 RS1/16S0R0J R 334 RD1/4PU333J
R 105 RS1/16S0R0J R 335 RD1/4PU333J
R 336 RD1/4PU333J
R 106 RS1/16S0R0J
R 107 RS1/16S0R0J R 337 RD1/4PU681J
R 108 RS1/16S0R0J R 338 RD1/4PU681J
R 109 RS1/16S0R0J R 339 RD1/4PU681J
R 110 RS1/16S0R0J R 340 RD1/4PU681J
R 341 RD1/4PU223J
R 111 RS1/16S0R0J
R 112 RS1/16S0R0J R 342 RD1/4PU223J
R 117 RS1/16S0R0J R 343 RD1/4PU223J
R 118 RS1/16S0R0J R 344 RD1/4PU223J
R 131 RS1/16S0R0J R 349 RD1/4PU101J
R 350 RD1/4PU101J
R 132 RS1/16S0R0J
R 139 RS1/16S222J R 351 RD1/4PU101J
R 140 RS1/16S222J R 352 RD1/4PU101J
R 141 RS1/16S222J R 353 RD1/4PU512J
R 142 RS1/16S222J R 354 RD1/4PU512J
R 355 RD1/4PU512J
R 201 RD1/4PU472J
R 202 RD1/4PU472J R 356 RD1/4PU512J
R 203 RD1/4PU472J R 357 RD1/4PU222J
R 204 RD1/4PU472J R 358 RD1/4PU222J
R 207 RD1/4PU223J R 359 RD1/4PU222J
R 360 RD1/4PU222J
R 208 RD1/4PU223J
R 211 RD1/4PU111J R 361 RD1/4PU181J
R 212 RD1/4PU111J R 362 RD1/4PU181J
R 213 RD1/4PU111J R 363 RD1/4PU181J
R 214 RD1/4PU111J R 364 RD1/4PU181J
R 365 RD1/4PU100J
R 220 (GM-2077ZF) RD1/4PU182J
R 220 (GM-2177ZF) RD1/4PU272J R 366 RD1/4PU100J
R 221 (GM-2077ZF) RD1/4PU182J R 367 RD1/4PU100J
R 221 (GM-2177ZF) RD1/4PU272J R 368 RD1/4PU100J
R 222 (GM-2077ZF) RD1/4PU182J R 369 RD1/4PU100J
R 370 RD1/4PU100J
R 222 (GM-2177ZF) RD1/4PU272J
R 223 (GM-2077ZF) RD1/4PU182J R 371 RD1/4PU100J
R 223 (GM-2177ZF) RD1/4PU272J R 372 RD1/4PU100J
R 301 RD1/4PU103J R 377 0.22 HCN0001
R 302 RD1/4PU103J R 378 0.22 HCN0001
R 379 0.22 HCN0001
R 303 RD1/4PU103J
R 304 RD1/4PU103J R 380 0.22 HCN0001
R 305 RD1/4PU333J R 381 0.22 HCN0001
R 306 RD1/4PU333J R 382 0.22 HCN0001
R 307 RD1/4PU333J R 383 0.22 HCN0001
R 384 0.22 HCN0001
R 308 RD1/4PU333J
R 309 RD1/4PU391J R 385 0.22 HCN0001
R 310 RD1/4PU391J R 386 0.22 HCN0001
R 311 RD1/4PU391J R 387 0.22 HCN0001
R 312 RD1/4PU391J R 388 0.22 HCN0001
R 389 0.22 HCN0001
R 317 RD1/4PU331J
R 318 RD1/4PU331J R 390 0.22 HCN0001
R 319 RD1/4PU331J R 391 0.22 HCN0001
R 320 RD1/4PU331J R 392 0.22 HCN0001
R 321 RD1/4PU331J R 393 RS1/2PMF100J
R 394 RS1/2PMF100J
R 322 RD1/4PU331J
R 323 RD1/4PU331J R 395 RS1/2PMF100J
R 324 RD1/4PU331J R 396 RS1/2PMF100J
R 325 RD1/4PU681J R 601 RD1/4PU102J
R 326 RD1/4PU681J R 602 RD1/4PU473J
R 603 RD1/4PU103J

17
GM-2077ZF,2177ZF

=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
R 604 RD1/4PU103J R 865 RN1/10SE1002D
R 605 RD1/4PU222J R 866 RN1/10SE1002D
R 606 RD1/4PU472J R 871 RN1/10SE1002D
R 607 RD1/4PU472J R 872 RN1/10SE1002D
R 608 RD1/4PU911J R 873 RN1/10SE1002D

R 609 RD1/4PU911J R 874 RN1/10SE1002D
R 610 RD1/4PU103J R 875 RN1/10SE1002D
R 611 RD1/4PU472J R 876 RN1/10SE1002D
R 612 RD1/4PU101J R 877 RN1/10SE1002D
R 613 RD1/4PU221J R 878 RN1/10SE1002D

R 614 RD1/4PU102J R 901 RD1/4PU473J
R 616 RS1/16S101J R 902 RD1/4PU473J
R 617 RS1/16S103J R 903 RD1/4PU473J
R 618 RS1/16S223J R 904 RD1/4PU473J
R 619 RS1/16S202J R 905 RD1/4PU564J

R 620 RS1/16S473J R 906 RD1/4PU564J
R 621 RS1/16S102J R 907 RD1/4PU564J
R 622 RS1/16S153J R 908 RD1/4PU564J
R 625 RD1/4PU332J R 909 RD1/4PU473J
R 626 RD1/4PU332J R 910 RD1/4PU473J

R 627 RS1/16S472J R 911 RD1/4PU473J
R 628 RS1/16S472J R 912 RD1/4PU473J
R 629 RD1/4PU272J R 917 RD1/4PU104J
R 630 RD1/4PU272J R 918 RD1/4PU472J
R 631 RD1/4PU272J R 919 RD1/4PU103J

R 632 RS1/16S472J R 920 RD1/4PU222J
R 633 RS1/2PMF121J R 921 RD1/4PU472J
R 634 RS1/2PMF121J R 922 RD1/4PU221J
R 635 RD1/4PU472J R 923 RD1/4PU222J
R 636 RD1/4PU472J R 924 RD1/4PU563J

R 637 RS1/2PMF121J R 930 RD1/4PU331J
R 638 RS1/2PMF121J R 931 RD1/4PU331J
R 639 RS1/2PMF121J
R 640 RS1/2PMF121J CAPACITORS
R 641 RS1/2PMF100J
C 301 CEAT100M16
R 642 RS1/2PMF100J C 302 CEAT100M16
R 643 RS1/2PMF220J C 303 (GM-2077ZF) CFTNA394J50
R 645 RS1/2PMF100J C 303 (GM-2177ZF) CFTLA394J50
R 646 RS1/2PMF100J C 304 (GM-2077ZF) CFTNA394J50
R 647 RD1/4PU472J
C 304 (GM-2177ZF) CFTLA394J50
R 648 RD1/4PU472J C 305 CKPUYB101K50
R 650 RD1/4PU104J C 306 CKPUYB101K50
R 651 RD1/4PU183J C 307 CKPUYB101K50
R 652 RD1/4PU563J C 308 CKPUYB101K50
R 654 RD1/4PU223J
C 309 CQMA471J50
R 655 RD1/4PU223J C 310 CQMA471J50
R 656 RD1/4PU223J C 311 CQMA471J50
R 660 RS1/2PMF220J C 312 CQMA471J50
R 661 RS1/2PMF220J C 317 CEAT101M10
R 662 RS1/2PMF102J
C 318 CEAT101M10
R 663 RS1/2PMF102J C 319 CEAT101M10
R 851 RS1/16S471J C 320 CEAT101M10
R 852 RS1/16S471J C 321 CCCCH220J100
R 853 RS1/16S471J C 322 CCCCH220J100
R 854 RS1/16S471J
C 323 CCCCH220J100
R 855 RS1/16S223J C 324 CCCCH220J100
R 856 RS1/16S223J C 325 CCCCH100J100
R 857 RS1/16S223J C 326 CCCCH100J100
R 858 RS1/16S223J C 327 CCCCH100J100
R 859 RN1/10SE1002D
C 328 CCCCH100J100
R 860 RN1/10SE1002D C 329 CFTLA223J50
R 861 RN1/10SE1002D C 330 CFTLA223J50
R 862 RN1/10SE1002D C 331 CFTLA223J50
R 863 RN1/10SE1002D C 332 CFTLA223J50
R 864 RN1/10SE1002D

18
GM-2077ZF,2177ZF

=====Circuit Symbol and No.===Part Name Part No. =====Circuit Symbol and No.===Part Name Part No.
--- ------ ------------------------------------------ ------------------------- --- ------ ------------------------------------------ -------------------------
C 337 CCCCH100J100 C 638 CFTLA333J50
C 338 CCCCH100J100 C 639 Filter Network CCG-081
C 339 CCCCH100J100 C 640 Filter Network CCG-081
C 340 CCCCH100J100 C 641 CFTNA564J50
C 341 CCCCH100J100 C 650 CFTLA333J50

C 342 CCCCH100J100 C 651 CFTLA333J50
C 343 CCCCH100J100 C 660 CQMA103J50
C 344 CCCCH100J100 C 661 CQMA103J50
C 345 CFTLA333J50 C 851 CEAT100M16
C 346 CFTLA333J50 C 852 CEAT100M16

C 347 CFTLA333J50 C 853 (GM-2077ZF) CFTNA394J50
C 348 CFTLA333J50 C 853 (GM-2177ZF) CFTLA394J50
C 349 CQMA102J50 C 854 (GM-2077ZF) CFTNA394J50
C 350 CQMA102J50 C 854 (GM-2177ZF) CFTLA394J50
C 351 CQMA102J50 C 855 CQMA472J50

C 352 CQMA102J50 C 856 CQMA472J50
C 601 CFTLA103J50 C 857 CQMA472J50
C 602 CFTNA224J50 C 858 CQMA472J50
C 603 CFTLA103J50 C 859 CCSRCH470J50
C 604 CFTLA103J50 C 860 CCSRCH470J50

C 605 CFTLA103J50 C 861 CCSRCH470J50
C 606 CFTLA103J50 C 862 CCSRCH470J50
C 607 CEAT100M16 C 863 CCSRCH470J50
C 608 CEAT100M16 C 864 CCSRCH470J50
C 609 CEAT101M16 C 865 CCSRCH470J50

C 611 CEAT220M50 C 866 CCSRCH470J50
C 612 470