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CSD-SR545 CSD-SR540

EZ EZ,K

SERVICE MANUAL
COMPACT DISC STEREO RADIO CASSETTE RECORDER BASIC TAPE MECHANISM : TN21ZVW-1810 BASIC CD MECHANISM : KSM-213CDM

S/M Code No. 09-993-327-7N1

DA TA

SPECIFICATIONS

·

Design and specifications are subject to change without notice .

2

PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
This set employs laser. Therefore, be sure to follow carefully the instructions below when servicing.

CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

WARNING!
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO CONFIRM LASER BEAM EMISSION. BE SURE TO OBSERVE FROM A DISTANCE OF MORE THAN 30cm FROM THE SURFACE OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK. Caution: Invisible laser radiation when open and interlocks defeated avoid exposure to beam. Advarsel:Usynling laserståling ved åbning, når sikkerhedsafbrydere er ude af funktion. Undgå udsættelse for stråling.

ATTENTION
L'utilisation de commandes, réglages ou procédures autres que ceux spécifiés peut entraîner une dangereuse exposition aux radiations.

ADVARSEL!
Usynlig laserståling ved åbning, når sikkerhedsafbrydereer ude af funktion. Undgå udsættelse for stråling. This Compact Disc player is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT label is located on the rear exterior.

VAROITUS!
Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa mainitulla tavalla saattaa altistaa käyt-täjän turvallisuusluokan 1 ylittävälle näkymättömälle lasersäteilylle.

VARNING!
Om apparaten används på annat sätt än vad som specificeras i denna bruksanvising, kan användaren utsättas för osynling laserstrålning, som överskrider gränsen för laserklass 1.

CLASS 1 KLASSE 1 LUOKAN 1 KLASS 1

LASER PRODUCT LASER PRODUKT LASER LAITE LASER APPARAT

Precaution to replace Optical block (KSS-213C)
Body or clothes electrostatic potential could ruin laser diode in the optical block. Be sure ground body and workbench, and use care the clothes do not touch the diode. 1) After the connection, remove solder shown in the right figure.

3

ELECTRICAL MAIN PARTS LIST

REF. NO IC

PART NO.

KANRI NO.

DESCRIPTION

REF. NO C31 C37 C38 C44 C207 C208 C209 C210 C211 C212 C213 C214 C217 C218 C220 C222 C223 C226 C228 C229 C230 C233 C234 C235 C236 C237 C238 C239 C241 C242 C243 C244 C245 C246 C247 C248 C251 C261 C262 C263 C264 C265 C266 C267 C268 C271 C272 C275 C276 C277 C278 C280 C281 C301 C302 C303 C304 C305 C306 C307 C308 C309 C310 C311 C312 C315 C316 C317 C318 C319

87-A20-955-010 87-A20-946-040 87-A20-591-010 87-A21-111-040 87-020-828-010 87-001-440-010 87-A20-446-010 87-A20-459-010 87-A21-093-010 87-070-416-010 8Z-CH4-636-010 87-A20-650-010 TRANSISTOR 89-319-233-080 87-026-572-080 87-026-215-080 89-109-521-080 87-026-462-080 87-026-291-010 87-026-463-010 89-318-154-080 89-320-011-010 87-026-463-080 87-026-291-080 89-320-011-080 89-112-965-010 89-113-184-080 89-213-702-010 87-026-462-010 88-NF9-637-010 89-112-965-080 87-026-464-010 DIODE 87-020-465-080 87-027-607-080 87-A40-466-080 87-017-161-080 87-017-148-080 87-017-139-010 87-A40-465-010 MAIN C.B C2 C3 C6 C7 C8 C9 C13 C14 C16 C17 C18 C19 C20 C21 C24 C25 C26 C27 C28 C29 C30 87-A11-076-080 87-A11-073-080 87-010-378-080 87-018-208-080 87-018-132-080 87-018-161-080 87-018-142-080 87-010-400-080 87-018-131-080 87-010-544-080 87-018-205-080 87-010-490-040 87-010-493-040 87-010-403-080 87-018-134-080 87-018-134-080 87-010-491-040 87-010-491-040 87-018-208-080 87-018-208-080 87-010-248-080

IC,LA1828 C-IC,MM1434XF IC,BA5417 C-IC,M62495FP IC,BA3416BL IC,BA15218N C-IC,LA9241ML C-IC,LC78622ED IC,LA6541D IC,NJU7201 L55 IC,LC867132V-5K36 IC,RPM6938-V11<545 EZSC>

KANRI DESCRIPTION NO. 87-010-379-080 CAP, ELECT 22-16V 87-018-122-080 CAP 180P-50 B 87-A11-080-080 CAP,TC U 47P-50 J CH 87-018-123-080 CAP, CER 220P-50V 87-010-374-080 CAP, ELECT 47-10V 87-010-402-080 87-018-134-080 87-018-134-080 87-010-401-080 87-010-401-080 87-018-132-080 87-018-132-080 87-010-400-080 87-010-400-080 87-010-405-080 87-018-134-080 87-018-134-080 87-018-134-080 87-010-401-080 87-010-401-080 87-018-134-080 87-010-546-080 87-010-546-080 87-010-544-080 87-010-544-080 87-010-374-080 87-010-263-080 87-010-112-080 87-010-405-080 87-010-405-080 87-010-405-080 87-010-405-080 87-010-405-080 87-010-405-080 87-010-404-080 87-010-404-080 87-010-401-080 87-010-402-080 87-010-402-080 87-018-131-080 87-018-131-080 87-010-383-080 87-010-383-080 87-010-380-080 87-010-380-080 87-010-221-080 87-010-221-080 87-010-628-080 87-010-628-080 87-010-260-080 87-010-384-080 87-010-401-080 87-010-401-080 87-018-131-080 87-018-131-080 87-018-131-080 87-018-131-080 87-010-374-080 87-010-374-080 87-010-382-080 87-010-405-080 87-010-545-080 87-010-545-080 87-010-248-080 87-010-374-080 87-010-401-080 87-010-401-080 87-010-382-080 87-010-382-080 87-010-405-080 CAP, ELECT 2.2-50V CAPACITOR,TC-U 0.01-16 CAPACITOR,TC-U 0.01-16 CAP, ELECT 1-50V CAP, ELECT 1-50V CAP, CAP, CAP, CAP, CAP, CER 2200P-16V CER 2200P-16V ELECT 0.47-50V ELECT 0.47-50V ELECT 10-50V

PART NO.

TR,2SC1923 (0.1W) TR,DTA114TS TR,DTC114YS TR,2SA952 (0.6W) TR,2SC1740 S(RS 0.3W) TR,DTC124XS TR,2SA933S,RS TR,2SC1815 (0.4W) TR,2SC2001 (0.6W) TR,2SA933S (0.3W) TR,DTC124XS TR,2SC2001 (15W) TR,2SA1296GR TR,2SA1318T TR,2SB1370 (1.8W) TR,2SC1740S TR,2SA1318T/U TR,2SA1296 (0.75W) TR,DTC114TS

CAPACITOR,TC-U 0.01-16 CAPACITOR,TC-U 0.01-16 CAPACITOR,TC-U 0.01-16 CAP, ELECT 1-50V CAP, ELECT 1-50V CAPACITOR,TC-U 0.01-16 CAP, ELECT 0.33-50V CAP, ELECT 0.33-50V CAP, ELECT 0.1-50V CAP, ELECT 0.1-50V CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT 47-10V 100-10V 100-16V 10-50V 10-50V 10-50V 10-50V 10-50V 10-50V 4.7-50V

DIODE,1SS133 (110MA) ZENER,HZ7B3L ZENER,MTZJ2.7A ZENER,HZS7C2L ZENER,HZS6A1L ZENER,HZS15-2 DIODE,FR202

ELECT 4.7-50V ELECT 1-50V ELECT 2.2-50V ELECT 2.2-50V CER 1000P-50V CER 1000P-50V ELECT 33-25V ELECT 33-25V ELECT 47-16V ELECT 47-16V

CAP,TC U 33P-50 J CH CAP,TC U 22P-50 J CH CAP, ELECT 10-16V CAP 0.047-50F CAP, CER 2200P-16V TC CAP 12P CAP,TC-U 3.9P-50 CH CAP, ELECT 0.47-50V CAP, CER 1000P-50V CAP, ELECT 0.1-50V CAP, CERA-SOL 0.022 CAP, ELECT 0.1-50 CAP,E 0.47-50 GAS CAP, ELECT 3.3-50V CAPACITOR,TC-U 0.01-16 CAPACITOR,TC-U 0.01-16 CAP,E 0.22-50 GAS CAP,E 0.22-50 GAS CAP 0.047-50F CAP 0.047-50F CAP, ELECT 220-10V

CAP, ELECT 470-10V CAP, ELECT 470-10V CAP,E 3.3-16 M 5L BP SRE CAP,E 3.3-16 M 5L BP SRE CAP, ELECT 47-25V CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, ELECT 100-25V ELECT 1-50V ELECT 1-50V CER 1000P-50V CER 1000P-50V CER 1000P-50V CER 1000P-50V ELECT 47-10V ELECT 47-10V ELECT 22-25V ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT ELECT 10-50V 0.22-50V 0.22-50V 220-10V 47-10V 1-50V 1-50V 22-25V 22-25V 10-50V

4

REF. NO C320 C321 C322 C325 C326 C327 C328 C329 C331 C333 C334 C337 C341 C342 C343 C344 C348 C361 C362 C501 C502 C503 C506 C507 C508 C509 C510 C511 C512 C513 C514 C551 C552 C553 CF1 CF2 CF3 CN203 CN204 CN205 CN205 CN301 CN302 CN303 CN501 CN501 D3 J251 L2 L3 L4 L5 L7 L8 L9 L10 L16 L17 L330 SFR301 SW1 SW301 TC5 TC6 PVC1 CD C.B C401 C402

KANRI NO. 87-010-405-080 CAP, 87-018-125-080 CAP, 87-018-125-080 CAP, 87-018-196-080 CAP, 87-018-196-080 CAP, 87-010-404-080 87-018-131-080 87-018-132-080 87-010-374-080 87-018-209-080 87-018-122-080 87-A10-577-080 87-018-125-080 87-018-125-080 87-018-125-080 87-018-125-080 87-018-134-080 87-010-112-080 87-018-134-080 87-010-453-010 87-010-221-080 87-010-401-080 87-010-404-080 87-010-401-080 87-010-221-080 87-010-263-080 87-010-248-080 87-010-384-080 87-010-101-080 87-A10-577-080 87-010-248-080 87-010-405-080 87-010-221-080 87-010-197-080 87-A90-128-010 82-785-747-080 82-785-747-080 87-049-469-010 87-049-469-010 87-A60-109-010 87-A60-109-010 87-A60-110-010 87-A60-111-010 87-099-408-010 87-049-919-010 87-049-919-010 87-A40-226-080 87-009-216-010 87-A50-347-010 87-A50-348-010 87-A50-345-010 87-A50-343-010 87-A50-336-010 87-A50-335-010 87-A50-334-010 87-003-102-080 87-A50-339-010 87-A50-337-010 88-CT6-620-010 87-024-239-010 8Z-CD9-607-010 88-CT6-619-010 87-011-221-080 87-011-220-080 87-A91-168-010 CAP, CAP, CAP, CAP, CAP,

PART NO.

DESCRIPTION ELECT 10-50V CER 330P-50V CER 330P-50V CER 1500P-16V CER 1500P-16V ELECT 4.7-50V CER 1000P-50V CER 2200P-16V ELECT 47-10V CER 0.1-50V

REF. NO C403 C404 C405 C406 C409 C410 C412 C414 C416 C417 C425 C430 C431 C432 C433 C433 C435 C436 C437 C438 C442 C444 C445 C446 C447 C448 C450 C451 C452 C453 C454 C455 C456 C457 C458 C459 C460 C461 C462 C464 C465 C466 C467 C469 C470 C475 C476 C477 C478 C479 C480 C481 C482 C483 C484 C489 C490 C493 C495 C496 C497 C498 C499 CN401 L401 L404 L405 L407 L412 SFR401

KANRI DESCRIPTION NO. 87-010-263-080 CAP, ELECT 100-10V 87-010-248-080 CAP, ELECT 220-10V 87-018-134-080 CAPACITOR,TC-U 0.01-16 87-010-374-080 CAP, ELECT 47-10V 87-010-248-080 CAP, ELECT 220-10V 87-010-263-080 87-010-544-080 87-010-405-080 87-010-545-080 87-018-125-080 87-018-129-080 87-018-123-080 87-010-400-080 87-010-374-080 87-010-401-080 87-010-401-080 87-018-134-080 87-010-374-080 87-010-404-080 87-018-209-080 87-018-059-080 87-018-134-080 87-018-209-080 87-018-209-080 87-018-209-080 87-018-111-080 87-018-127-080 87-018-123-080 87-018-127-080 87-018-119-080 87-018-120-080 87-010-263-080 87-018-134-080 87-018-113-080 87-018-113-080 87-010-263-080 87-018-209-080 87-018-209-080 87-010-248-080 87-018-209-080 87-010-404-080 87-018-209-080 87-010-263-080 87-018-121-080 87-010-544-080 87-018-134-080 87-010-236-080 87-018-134-080 87-010-263-080 87-018-134-080 87-010-221-080 87-010-405-080 87-010-405-080 87-018-123-080 87-018-123-080 87-018-209-080 87-018-209-080 87-018-209-080 87-018-119-080 87-018-119-080 87-018-119-080 87-018-119-080 87-018-119-080 87-A60-424-010 87-003-102-080 87-003-152-080 87-003-152-080 87-003-102-080 87-003-102-080 87-024-437-080 CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, ELECT 100-10V ELECT 0.1-50V ELECT 10-50V ELECT 0.22-50V CER 330P-50V CER 680P-50V CER 220P-50V ELECT 0.47-50V ELECT 47-10V ELECT 1-50V

PART NO.

REF. NO X401 FRONT C.B C501 C601 C602 C603 C604 C605 C606 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C622 CN601 L601 L612 LCD601 LED601 LED602 LED603 LED605 LED606 LED607 LED608

KANRI DESCRIPTION NO. 81-592-641-010 VIB,CER 16.93MHZ

PART NO.

REF. NO LED609 S601 S602 S603 S604 S605 S606 S607 S608 S609 S610 S611 S612 S613 X601 X602 PT C.B ! C701 C702 C703 C704 CN702 !F701

KANRI DESCRIPTION NO. 8Z-CT6-632-010 LED,L-934LID 87-A90-095-080 SW,TACT EVQ11G04M 87-A90-095-080 SW,TACT EVQ11G04M 87-A90-095-080 SW,TACT EVQ11G04M 87-A90-095-080 SW,TACT EVQ11G04M 87-A90-095-080 87-A90-095-080 87-A90-095-080 87-A90-095-080 87-A90-095-080 87-A90-095-080 87-A90-095-080 87-A90-095-080 87-A90-095-080 87-030-273-010 87-A70-070-080 SW,TACT SW,TACT SW,TACT SW,TACT SW,TACT EVQ11G04M EVQ11G04M EVQ11G04M EVQ11G04M EVQ11G04M

PART NO.

87-010-405-080 89-654-185-080 89-654-235-080 89-654-275-080 89-654-215-080 89-654-275-080 87-018-134-080 87-018-209-080 87-018-209-080 87-010-263-080 87-018-209-080 87-010-248-080 87-010-402-080 87-018-209-080 87-010-400-080 87-010-401-080 87-018-131-080 87-010-405-080 87-010-405-080 87-099-827-010 87-003-171-010 87-003-102-080 8Z-CD3-649-010 8Z-CT6-632-010 8Z-CT6-632-010 8Z-CT6-632-010 8Z-CT6-635-010 8Z-CT6-635-010 8Z-CT6-632-010 8Z-CT6-632-010

CAP, ELECT 10-50V CAP,TC 18P-50 J CH UP125 CAP TC 27P-50J CH CAP,TC 39P-50 J CH UP125 CAP,TC 22P-50 J CH UP125 CAP,TC 39P-50 J CH UP125 CAPACITOR,TC-U 0.01-16 CAP, CER 0.1-50V CAP, CER 0.1-50V CAP, ELECT 100-10V CAP, CAP, CAP, CAP, CAP, CER 0.1-50V ELECT 220-10V ELECT 2.2-50V CER 0.1-50V ELECT 0.47-50V

CAP 180P-50 B CAP,CER 0.022-50 Z YF CAP, CER 330P-50V CAP, CER 330P-50V CAP, CER 330P-50V CAP, CER 330P-50V CAPACITOR,TC-U 0.01-16 CAP, ELECT 100-16V CAPACITOR,TC-U 0.01-16 CAP, ELECT 4700-25V CAP, CAP, CAP, CAP, CAP, ELECT ELECT ELECT ELECT ELECT 470-10V 1-50V 4.7-50V 1-50V 470-10V

SW,TACT EVQ11G04M SW,TACT EVQ11G04M SW,TACT EVQ11G04M SW,TACT EVQ11G04M VIB,XTAL 32.768K5PPM VIB,CER 5.76MHZ CRHF

CAP, ELECT 1-50V CAPACITOR,TC-U 0.01-16 CAP, ELECT 47-10V CAP, ELECT 4.7-50V CAP, CER 0.1-50V CAP TC-S 22P-50CH CAPACITOR,TC-U 0.01-16 CAP, CER 0.1-50V CAP, CER 0.1-50V CAP, CER 0.1-50V CAP, CAP, CAP, CAP, CAP, CERA-SOL SS 27P CER 470P-50V CER 220P-50V CER 470P-50V CER 100P-50V

CAP, ELECT 1-50V CAP, CER 1000P-50V<545EZSC> CAP, ELECT 10-50V<545EZSC> CAP, ELECT 10-50V CONN,3P S2M-3W<545EZSC> COIL,15UH TROIDAL COIL, 10UH LCD,HLC7365 ZCD-3 LED,L-934LID LED,L-934LID LED,L-934LID LED,L-934LGD LED,L-934LGD LED,L-934LID LED,L-934LID

87-A90-160-080 87-A10-577-080 87-A10-577-080 87-A10-577-080 87-A10-577-080 87-049-919-010 87-035-139-010

FUSE CLAMP,FC 51F CAP,CER 0.022-50 Z CAP,CER 0.022-50 Z CAP,CER 0.022-50 Z CAP,CER 0.022-50 Z CONN,3P EH V WHT FUSE, 2.5A T 250V

YF YF YF YF

CAP, ELECT 100-10V CAP, ELECT 220-10V CAP, ELECT 100-25V CAP, ELECT 220-16 CAP,CER 0.022-50 Z YF CAP, ELECT 220-10V CAP, ELECT 10-50V CAP, ELECT 470-10V CAP, CHIP 0.01 DM FLTR,AM IF CFAL-455 CF,MS2 GHY,R CF,MS2 GHY,R CONN,4P V CONN,4P V CONN,2P V S2M-2W CONN,2P CONN,4P CONN,5P CONN,8P CONN,3P V S2M-2W V S2M-4W V S2M 5W EH V WHT EH V WHT

REMOTE C.B<545EZSC>

CAP, CERA-SOL SS 120P CAP, ELECT 100-10V CAPACITOR,TC-U 0.01-16 CAP, CER 33P-50V CAP, CER 33P-50V CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, ELECT 100-10V CER 0.1-50V CER 0.1-50V ELECT 220-10V CER 0.1-50V ELECT 4.7-50V CER 0.1-50V ELECT 100-10V CER 150P-50V ELECT 0.1-50V

· Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.

TRANSISTOR ILLUSTRATION

CONN,3P EH V WHT VARI-CAP,SVC251SPA JACK, DIA 3.5 COIL,FM BPF EX COIL,BAR ANT LW/MW (COI) COIL,FM COIL,FM COIL,AM COIL,FM COIL,FM RF EX OSC EX IFT (TOKO) IFT (TOKO) DET (TOKO)

CAPACITOR,TC-U 0.01-16 CAP,E 1000-10 SME CAPACITOR,TC-U 0.01-16 CAP, ELECT 100-10V CAPACITOR,TC-U 0.01-16 CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, ELECT 470-10V ELECT 10-50V ELECT 10-50V CER 220P-50V CER 220P-50V CER CER CER CER CER 0.1-50V 0.1-50V 0.1-50V 100P-50V 100P-50V

ECB 2SA933 2SC1740 DTA114TS DTC114TS DTC114YS DTC124XS

ECB 2SA952 2SA1318 2SC1923 2SC2001

ECB 2SA1296 2SC1815

BCE 2SB1370

COIL, 10UH COIL,LW OSC (TOKO) COIL,AM OSC (TOKO) REC OSC SFR,2.2K V RH0632C SW,SL 2-4-3 SK43D01G4 BACK SLIDE SW 6P2T SHORTIN CAP, TRIMMER 30P TRIMMER CAP 20P VTC TUN-CAP,20P-140P FA-22124 N000

CAP, CER 100P-50V CAP, CER 100P-50V CAP, CER 100P-50V CONN,16P V TOC-B COIL, 10UH COIL, 100UH COIL, 100UH COIL, 10UH COIL, 10UH SFR100K,RH063EC

87-010-403-080 87-018-134-080

CAP, ELECT 3.3-50V CAPACITOR,TC-U 0.01-16

5

6

WIRING-1 (MAIN)
1 2 3 4 5 6 7 8 9 10 11 12 13 14

A

B

C

D

E

F

G

MW/LW ANT

H

I

J

K 7 8

SCHEMATIC DIAGRAM-1 (MAIN 1/2)

AC IN DETECT

Q 508,509 TU +B SWITCH

Q 551,552 CD 8V POWER SWITCH

AZIMUTH ADJ
5V REG Q 361,362 MOTOR DRIVER REG

+5V REG

+8V

Q 501~503 POWER SWITCH

9

10

SCHEMATIC DIAGRAM-2 (FRONT)

-5K36

11

12

SCHEMATIC DIAGRAM-3 (MAIN 2/2)

SIGNAL

: FM : AM

13

14

SCHEMATIC DIAGRAM-4 (CD)

SIGNAL

: PB

15

16

WIRING-2 (FRONT/CD)
1 2 3 4 5 6 7 8 9 10 11 12 13 14

A

B

C

D

E

F

G

H

I

J

K 17 18

IC DESCRIPTION IC, LA9241ML
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Pin Name FIN2 FIN1 E F TB TE­ TE TESI SCI TH TA TD­ TD JP TO FD FD­ I/O I I I I I I O I I I O I I I O O I Description Pin to which external pickup photo diode is connected. RF signal is created by adding with the FIN1 pin signal. FE signal is created by subtracting from the FIN1 pin signal. Pin to which external pickup photo diode is connected. Pin to which external pickup photo diode is connected. TE signal is created by subtracting from the F pin signal. Pin to which external pickup photo diode is connected. DC component of the TE signal is input. 42 Pin to which external resistor setting the TE signal gain is connected between the TE pin. TE signal output pin. TES "Track Error Sense" comparator input pin. TE signal is passed through a bandpass filter then input. Shock detection signal input pin. Tracking gain time constant setting pin. TA amplifier output pin. Pin to which external tracking phase compensation constants are connected between the TD and VR pins. Tracking phase compensation setting pin. Tracking jump signal (kick pulse) amplitude setting pin. Tracking control signal output pin. Focusing control signal output pin. Pin to which external focusing phase compensation constants are connected between the FD and FA pins. 18 FA I Pin to which external focusing phase compensation constants are connected between the FD­ and FA­ pins. 19 20 21 22 23 24 25 26 27 28 29 30, 31 32, 33 34 35 FA­ FE FE­ AGND NC SP SPG SP­ SPD SLEQ SLD SL­, SL+ JP­, JP+ TGL TOFF I O I -- -- O I I O I O I I I I Pin to which external focusing phase compensation constants are connected between the FA and FE pins. FE signal output pin. Pin to which external FE signal gain setting resistor is connected between the FE pin. Analog signal GND. No connection. Single ended output of the CV+ and CV­ pin input signal. Pin to which external spindle gain setting resistor in 12 cm mode is connected. Pin to which external spindle phase compensation constants are connected together with SPD pin. Spindle control signal output pin. Pin to which external sled phase compensation constants are connected. Sled control signal output pin. Sled advance signal input pin from microprocessor. Tracking jump signal input pin from DSP. Tracking gain control signal input from DSP. Low gain when TGL = H. Tracking off control signal input pin from DSP. Off when TOFF = H. 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 SLI DGND FSC TBC NC DEF CLK CL DAT CE DRF FSS VCC2 REFI VR LF2 PH1 BH1 LDD LDS VCC1 I -- O I -- O I I I I O I -- -- O I I I O I -- 43 SLC O RFS­ I 38 39, 40 41 SLOF CV­, CV+ RFSM I I O Pin No. 36 37 Pin Name TES HFL I/O O O Description Pin from which TES signal is output to DSP. "High Frequency Level" is used to judge whether the main beam position is on top of bit or on top of mirror. Sled servo off control input pin. CLV error signal input pin from DSP. RF output pin. RF gain setting and EFM signal 3T compensation constant setting pin together with RFSM pin. "Slice Level Control" is the output pin which controls the RF signal data slice level by DSP. Input pin which control the data slice level by the DSP. Digital system GND. Output pin to which external focus search smoothing capacitor is connected. "Tracking Balance Control" EF balance variable range setting pin. No connection. Disc defect detector output pin. Reference clock input pin. 4.23 MHz of the DSP is input. Microprocessor command clock input pin. Microprocessor command data input pin. Microprocessor command chip enable input pin. "Detect RF" RF level detector output. "Focus Search Select" focus search mode (± search/+ search) select pin. Servo system and digital system Vcc pin. Pin to which external bypass capacitor for reference voltage is connected. Reference voltage output pin. Disc defect detector time constant setting pin. Pin to which external capacitor for RF signal peak holding is connected. Pin to which external capacitor for RF signal bottom holding is connected. APC circuit output pin. APC circuit input pin. RF system Vcc pin.

19

20

IC, LC78622ED
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12, 13 14 15 16 17 18 19, 20 21 22 23 Pin Name DEFI TAI PDO VVSS ISET VVDD FR VSS EFMO EFMIN TEST2 CLV+, CLV­
___

I/O I I O -- I -- I -- O I I O O I I O O O O O -- For PLL.

Description Defect sense signal (DEF) input pin. (Connect to 0V when not used). Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V. Phase comparator output pin to control external VCO. GND pin for built-in VCO. Be sure to connect to 0V. Pin to which external resistor adjusting the PD0 output current. Power supply pin for built-in VCO. Pin for VCO frequency range adjustment. Digital system GND. Be sure to connect to 0V. For slice level control. EFM signal output pin. EFM signal input pin. Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V. Disc motor control output. Three level output is possible using command. Rough servo or phase control automatic selection monitoring output pin. Rough servo at H. Phase servo at L.

V/P HFL TES TOFF TGL JP+, JP­ PCK FSEQ VDD

Track detect signal input pin. Schmidt input. Tracking error signal input pin. Schmidt input. Tracking OFF output pin. Tracking gain selection output pin. Gain boost at L. Track jump control signal output pin. Three level output is possible using command. EFM data playback clock monitoring pin 4.3218 MHz when phase is locked in. Sync signal detection output pin. H when the sync signal which is detected from EFM signal and thesync signal which is internally generated agree. Digital system power supply pin. The pin is controlled by the serial data command from microprocessor. When

24-28

SL+ - PUIN

I/O

General purpose input/output pin 1 to 5.

the pin is not used, set the pin to the input terminal and connect to 0V, or alternately set the pin to output terminal and leave the pin open.

29 30 31 32, 33 34 35 36 37 38 39 40 41 42

EMPH C2F DOUT TEST3, TEST4 N.C. MUTEL LVDD LCHO LVSS RVSS RCHO RVDD MUTER

O O O I -- O -- O -- -- O -- O

De-emphasis monitor output pin. De-emphasis disc is being played back at H. C2 flag output pin. DIGITAL OUT output pin. (EIAJ format). Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V. Not used. Set the pin to open. L-channel mute output pin. L-channel 1-bit DAC. L-channel power supply pin. L-channel output pin. L-channel GND. Be sure to connect to 0V. R-channel GND. Be sure to connect to 0V. R-channel 1-bit DAC. R-channel output pin. R-channel power supply pin. R-channel mute output pin.

21

Pin No. 43 44 45 46 47 48 49 50 51

Pin Name XVDD XOUT XIN XVSS SBSY EFLG PW SFSY SBCK

I/O -- O I -- O O O O I Crystal oscillator power supply pin.

Description

Pin to which external 16.9344 MHz crystal oscillator is connected. Crystal oscillator GND pin. Be sure to connect to 0V. Subcode block sync signal output pin. C1, C2, single and dual correction monitoring pin. Subcode P, Q, R, S, T, U and W output pin. Subcode frame sync signal output pin. Falls down when subcode enters standby. Subcode read clock input pin. Schmidt input. (Be sure to connected to 0V when not in use.)

52 53 54 55 56 57 58 59 60 61 62 63 64

FSX WRQ RWC SQOUT COIN
___________

O O I O I I I O O O I I I

Pin outputting the 7.35 kHz sync signal which is generated by dividing frequency of crystal oscillator. Subcode Q output standby output pin. Read/write control input pin. Schmidt input. Subcode Q output pin. Command input pin from microprocessor. Command input read clock or subcode read input clock from SQOUT pin LC78622 reset input pin. Set this pin to L once when the main power is turned on. Test signal output pin. Use this pin as open (normally L output). 16.9344 MHz output pin. 4.2336 MHz output pin. Test signal input pin with built-in pull-down resistor. Be sure to connect to 0V. Chip select signal input pin with built-in pull-down resistor. Be sure to connect to 0V while it is not controlling.

CQCK
________

RES TST11 16M 4.2M TEST5
______

CS TEST1

Test signal input pin without built-in pull-down resistor. Be sure to connect to 0V.

Note: The same potential must be applied to the respective power supply terminals. (VDD, VVDD, LVDD, RVDD, XVDD)

22

IC, LC867132V-5K36
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37-40 41 42 43-50 51-54 Pin Name O-RMC/CE O-DATA O-CLK NC O-CLK SFT I-HOLD I-RST XT1 (IN) XT2 (OUT) VSS1 CF1 (IN) CF2 (OUT) VDD1 I-ST IND I-KEYO I-CD SW I-KEY1 I-MOTOR I-REC I-FM/AM I-TU DO O-BASS LED (NC) O-QS LED O-DUBB LED O-INT I-DRF I-WRQ I-REMO S0-PA0 S1/PA1 S2/PA2 S3/PA3 S4/PA4 S5/PA5 S6/PA6 S7/PA7 S8-S11 VDD3 VSS3 S12-S19 S20-S23 (NC) I/O O O O -- O I I I O -- I O -- I I I I I I I I O O O O I I I O O O O O O O O O -- -- O O Power supply for microcomputer (+5V). GND. LCD segment output. LCD segment output. (Not Connected) Power supply for microcomputer (+5V). FM STEREO status input. KEY AD input. CD DOOR SW status detection input. KEY AD input. DECK MECHA MOTOR status input. REC status input. FM, AM status input. Data input from LC72121M. (Not connected) BASS LED ON/OFF control output. (Not connected) Q-Sound LED ON/OFF control output. LED control output used for high-speed dubbing. INT DIODE MATRIX detection output. (Not connected) CD RF level detection input. CD sub-code Q standby input. Remote control input. LCD segment output and initial settings output. (SW) LCD segment output and initial settings output. (LW) LCD segment output and initial settings output. (MW 10K) LCD segment output and initial settings output. (FM WIDE) LCD segment output and initial settings output. (AMST) LCD segment output and initial settings output. (SW2) LCD segment output and initial settings output. LCD segment output and initial settings output. GND. Connected to 6MHz Ceramic Filter. Description CD read/write control output and TU CE. Data output to LC72121M, M62495FP. Output LC72121M CLK. (Not connected) Not Connected. Clock shift output of the microcomputer. Hold status detection. Microcomputer reset. Connected to 32.768kHz crystal oscillator.

23

Pin No. 55 56 57 58 59 60 61 62 63 64-66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

Pin Name O-CD LED O-TU LED O-TA LED O-ROCK LED O-POP LED O-JAZZ LED NC -- -- COM0-COM2 NC VSS2 VDD2 O-CD ON O-TU ON O-P.CONT
___________________

I/O O O O O O O -- -- -- O -- -- -- O O O O O O O O O I O LCD common output. Not connected. GND. Not connected.

Description LED ON/OFF control output for CD functions. LED ON/OFF control output for TU functions. LED ON/OFF control output for TAPE functions. LED ON/OFF control output for ROCK. LED ON/OFF control output for POP. LED ON/OFF control output for JAZZ.

Power supply for microcomputer (+5V). CD PWR control output. TU PWR control output. Power supply control output. Dubbing speed control output. Main mute output. FM mono output. BEAT switch over output. Q-Sound ON/OFF output. CD command output. CD sub-code Q input. CLK for CD commands/sub-codes.

O-H.DUBB O-MUTE O-FM MONO O-BEAT CONT O-QSOUND O-COIN I-SQOUT O-CQCK

24

IC BLOCK DIAGRAM IC, M62495FP

IC, MM1434XF

25

IC, LA1828

IC, BA3416BL

26

LCD DISPLAY

27

MECHANICAL PARTS LIST 1/1

REF. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43

KANRI DESCRIPTION NO. 8Z-CD3-014-010 WINDOW,CASS R 8Z-CD3-013-010 WINDOW,CASS L 8Z-CD3-219-010 SPR-T,CASS 8Z-CD3-012-010 BOX,CASS R 8Z-CD3-011-010 BOX,CASS L 8Z-CD3-001-010 86-CT9-223-010 8Z-CD3-027-010 8Z-CD3-026-010 88-CD5-602-010 8Z-CD3-214-010 8Z-CD3-201-010 8Z-CD3-022-010 8Z-CD3-024-010 86-CT9-220-110 86-CT9-219-110 8Z-CD3-638-010 8Z-CD3-206-010 8Z-CD3-640-010 8Z-CD3-021-010 86-CT9-039-010 8Z-CD3-046-010 8Z-CDD-001-010 8Z-CD3-007-010 8Z-CD3-016-010 8Z-CD3-028-010 8Z-CD3-636-010 8Z-CD3-642-010 8Z-CD3-211-010 87-CL4-762-010 8Z-CD3-045-010 8Z-CD3-025-010 8Z-CD3-202-010 8Z-CD3-220-010 8Z-CD3-005-010 8Z-CD3-006-010 8Z-CD3-023-010 8Z-CD3-015-010 86-CD4-225-010 86-CT9-222-010 87-036-368-010 8Z-CT6-213-010 8Z-CT6-214-010 8Z-CD3-008-010 88-CT6-633-010 CABI,FR CUSH,FOOT GRILLE,SPKR R GRILLE,SPKR L SPKR 4'3.2 HLDR,SPKR BOX,GEAR POINTER,TU KNOB,RTRY TU OIL-DMPR,BRACKET OIL-DMPR,GEAR CONN ASSY,8P DECK MOTOR HLDR,LCD CONN ASSY,5P RPH. LENS,LED BADGE,AIWA 30N PANEL,FR K<540KS,540EZS> PANEL,FR 545<545EZSC> WINDOW,LCD KNOB,SL BAND GRILLE,TOP CONN ASSY,6P CD MOTOR FF-CABLE, 16P 1.0 300MM SPR-P,DMPR SPKR CER TWEETER WINDOW,BAND K<540KS,540EZS> WINDOW,BAND<545EZSC> LEVER,BAND SPR-T,CD HANDL,ARM HANDL,GRIP WINDOW,CD BOX,CD CHUCK(A) PLATE,MAGNET MAGNET BASE,CHUCK RING,CHUCK LID,BATT ANT,ROD

PART NO.

REF. NO 44 45 46 47 48 ! ! 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 A B C D E F G H

KANRI DESCRIPTION NO. 8Z-CD3-048-010 COVER, ANT 8Z-CD3-225-010 SPR-C,BATT LINK 8Z-CD3-223-010 SPR-C,BATT LINK L 8Z-CD3-002-010 CABI,REAR 8Z-CD3-216-010 SPR-P,REC 87-A60-178-010 87-A90-086-010 8Z-CD3-003-010 88-CT6-630-010 8Z-CD3-212-010 8Z-CD3-208-010 8Z-CD3-222-010 8Z-CD3-224-010 8Z-CD3-207-010 8Z-CD3-205-010 8Z-CD3-204-010 8Z-CD3-203-010 8Z-CD3-018-010 8Z-CD3-017-010 8Z-CD3-010-010 8Z-CD3-009-010 8Z-CD3-020-010 8Z-CD3-019-010 8Z-CD3-210-010 8Z-CD3-218-010 8Z-CD3-215-010 87-036-389-010 81-CD5-204-010 87-651-104-410 87-751-097-410 87-651-075-210 87-721-095-410 87-501-095-410 87-493-100-410 87-651-102-410 JACK,AC E W/SW COVER,AC-SOCKET CABI,TOP PT,EZ/K HLDR,PT HLDR,ANT SPR-C,BATT(-)L SPR-C,BATT(-) HLDR,PWB GEAR,3 GEAR,2 GEAR,1 BTN,2 BTN,1 KEY,CASS B KEY,CASS A BTN,4 BTN,3 LEVER,REC CLR,REC HLDR,REC SW,PUSH 1-1-1 R8120125 SCREW CD VT1+3-30 SCREW 3X12 VT1+2.6-10 QT2+3-8GLD W/O SLOT VF+3-8 VWWS+3-16 BLK VT1 3-20 GLD TAPPING SCREW, VIT+2-4

PART NO.

I 87-571-033-410

COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color B Black C Cream D Orange G Green H Gray L Blue LT Transparent Blue N Gold P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange

28

MECHANICAL EXPLODED VIEW 1/1

C 66 23 65 C 22 24 25

G

70 31 b C G a 25 32 F 51 36 35 34 33

C 21

20 61 57 C 10 11 18 11 P.C.B 17 62

a

29 P.C.B

KSM213CDM

29 P.C.B 37 38 39 40 b F 68 41

C 63 CUSHION,CD 64 26 A 19 27 C 69 I E E C

15 16 28 30

C

C

57

42 G 43 B 45 46 H 44 B

67

48

TN-21ZVW-1810 D 9 60 16 C P.C.B 16 13 5 3 C 11 12 3 2 8 1 4 7 6 10 11 C 53 55 59 14 58 D 50 49 F

15

B 7

52

47 C P.C.B 56 PLATE,BATT 54

7

29

30

TAPE MECHANISM EXPLODED VIEW 1/1
F G 52 1 E 2 3 51 4 5 M 6 21 7 8 c a 9 10 J L O 12 11 9 25 8 d 10 J L O 12 a 11 51 46 1 E 2 3 4 5 M 6 7 F G 52

LUG PLATE

LUG PLATE

53 20 22 18 23 24 58 34 35 c 26 27 28 29 a 54 C 37 B B 39 55 47 H P P P 42 41 59 D K I D B 38 60 C b A 33 Q d 26 19 b 14 15 16 17 30 32 13 31 36

53 20 22 18 23 24 58 34 35 A 54 b 27 28 29 c C 37 40 38 39 D K 42 41 I 48 D 40 C a 33 19 b 14 15 16 17 49 30 13 31 32

P

P 50 44

P

43

43

57 56

45

N

31

32

TAPE MECHANISM PARTS LIST 1/1

REF. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

KANRI DESCRIPTION NO. S1-921-030-4A0 HEAD BASE S1-821-030-070 AZIMUTH SPRING S1-921-030-090 PANEL P SPRING S1-921-260-050 GEAR PLATE SPRING S1-921-265-020 GEAR PLATE ASSY S1-921-140-370 S1-921-140-340 S1-921-030-110 S1-921-143-160 S1-921-141-8A0 S1-921-260-4A0 S1-921-043-100 S1-921-130-010 S1-921-141-3A0 S1-921-140-820 S1-921-140-120 S1-921-140-110 S1-921-140-150 S1-821-011-590 S1-921-140-140 S1-921-030-050 S1-921-140-090 S1-921-140-080 S1-921-140-190 S1-921-030-100 S1-921-140-040 S1-921-140-050 S1-921-140-060 S1-921-140-600 S1-821-100-700 S1-921-050-060 S1-921-053-100 S1-829-100-010 S1-921-050-150 S1-921-050-220 S1-921-140-030 S1-921-140-170 S1-921-073-080 S1-921-070-030 S1-921-260-020 P ARM COLLER P ARM HEAD PANEL BASE ASSY M CONTROL SPRING SENSING LEVER PINCH ROLLER ARM ASSY EJECT SLIDE LEVER P CONTROL SPRING PAUSE LEVER(F) PAUSE LEVER SPRING PAUSE STOPPER BUTTON LEVER SPRING(B) E KICK LEVER BUTTON LEVER SPRING(A) MG ARM SWITCH ACTUATOR PUSH BUTTON ACTUATOR PLAY BUTTON LEVER MG ARM SPRING REW BUTTON LEVER FF,BUTTON LEVER STOP BUTTON LEVER PAUSE BUTTON LEVER FF GEAR SENSOR TAKE UP REEL ASSY PACK SPRING S REEL HUB BACK TENSION SPRING REC BUTTON LEVER P.S.LEVER SPRING RF CLUTCH ASSY RF BELT CAM GEAR

PART NO.

REF. NO 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 A B C D E F H I J K L M N O P

KANRI DESCRIPTION NO. S1-921-140-160 E ACTUATOR SPRING S1-921-093-040 FLYWHEEL ASSY S1-921-090-240 MAIN BELT S1-921-120-130 MOTOR PULLEY S6-002-030-290 MOTOR EG530YD-2BH S6-209-100-100 S1-821-120-650 S1-921-140-210 S1-821-100-690 S1-921-120-110 S9-W13-000-100 S6-202-010-920 S6-401-011-520 S1-921-015-010 S1-921-120-090 S1-821-120-680 S1-821-120-250 S1-821-010-500 S1-820-130-060 S6-401-011-610 S9-P33-200-320 S1-821-120-020 S9-B10-200-510 S9-C07-204-510 S9-P01-200-610 S9-P01-200-310 S9-P04-200-610 S9-W02-300-100 S9-W02-500-100 S9-W01-400-100 S9-W01-130-200 S9-P08-203-010 S1-821-120-230 S9-P05-200-810 S9-P04-200-410 E HEAD PH-K380-MS1 COLLER B REC BUTTON LEVER SPRING RECORD SAFETY LEVER MOTOR BRACKET Y WASHER PB 0.1T R.P HEAD MS15R-AK0N1 LEAF SW MSW-1541F CHASSIS ASSY P KICK LEVER P KICK LEVER (A) P KICK LEVER SPRING PLAY BUTTON LEVER SPRING MOTOR RUBBER LEAF SW MSW-17820MVEI DEL TITE SCREWM2-3 MOTOR COLLER SCREW P TAPPING BIND SCREW M2-5 SCREW,TAPPING(CAMERA)M2-4.5 SCREW,M2-6 SCREW,M2-3 C TAPPING SCREW M2-6 P WASHER CUT 1.2-3.8-0.3 P WASHER CUT 1.45-3.8-0.5 P WASHER 2-3.5-0.4 P WASHER 2.1-4-0.13 PS TAPPING SCREW M2-3 PK COLLER SCREW A SCREW,S TAP 2-8 C TAPPING SCREW M2-4 C TAPPING SCREW 2-3

PART NO.

Q S9-P04-200-310

33

CD MECHANISM EXPLODED VIEW 1/1

2

COVER

5

3

A

SPINDLE MOTOR (M1)

1

4 (M2)

MOTOR C.B

CD MECHANISM PARTS LIST 1/1

REF. NO 1 2 3 4 5

KANRI DESCRIPTION NO. 9X-262-620-210 MOTOR CHASSIS ASSY 92-626-907-010 GEAR(A) 87-A90-468-010 PICK UP KSS-213C 92-626-908-010 SHAFT SLED 92-627-003-020 GEAR(B)(RP) SCREW+P2-3

PART NO.

A 97-621-255-150

34

ACCESSORIES/PACKAGE LIST

REF. NO 1 1 2 3 4

! !

KANRI DESCRIPTION NO. 8Z-CD3-908-010 IB,EZ(9L)FM 8Z-CD3-909-010 IB,K(E)FM<540KS> 87-050-076-010 AC CORD SET ASSY,E 87-A90-312-010 PLUG,CONVERSION WTN-1157R1 8Z-CDK-962-010 RC UNIT,RC-ZAT02(VS)<545EZSC>

PART NO.

35

2­11, IKENOHATA 1­CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
737004 Printed in Singapore