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TP-VS615
YH,Y,YJ,YL
615
SERVICE MANUAL
CASSETTE RECORDER BASIC TAPE MECHANISM : ZZM-6 R1NF
This Service Manual is the "Revision Publishing" and replaces "Simple Manual" TP-VS615(YH,YS,YJ,YL), (S/M Code No. 09-006-435-2T1).
S/M Code No. 09-007-435-2R2
ON ISI EV ATA R
D
SPECIFICATIONS
Track system: Frequency response: Microphone: Maximum output: Input jack: Output jack: Other jack: Speaker: Recording system: Erasing system: Recording speed: Power source: Battery life: 2 tracks 1 channel, monaural 250-8000 Hz (4.8 cm/sec) EIAJ Electret condenser microphone (monaural) 300 mW (EIAJ/DC) EXT MIC jack (monaural mini-jack) (1) EARPHONE jack (monaural mini-jack) (1) DC 3 V jack Diameter 50 mm, 8 ohms DC bias Magnet erasure Approx. 4.8 cm/sec. with the REC MODE switch set to NORMAL Approx. 1.6 cm/sec. with the REC MODE switch set to 3 x DC 3V using two R6 (size AA) dry cell batteries AC house current using the AC adaptor (Aiwa AC-D302) Battery EIAJ Recording EIAJ 10 mW Manganese batteries (R6P) Approx. 5 hours Approx. 4 hours Alkaline batteries (LR6) Approx. 19 hours Approx. 13.5 hours
Maximum outside dimensions (W x H x D): 84.3 (W) x 111.7 (H) x 33.4 (D) mm (excluding projecting parts and controls) Weight: Approx.156.4 g (excluding batteries)
Design and specifications are subject to change without notice.
ACCESSORIES / PACKAGE LIST
REF.NO. 1 1 1 1 1 1 2 PART NO. 8A-HT6-902-010 8A-HT6-903-010 8A-HT6-904-010 8A-HT6-905-010 8A-HT6-906-010 8A-HT6-907-010 87-PD3-050-010 KANRI NO. DESCRIPTION
IB,YHJ(ECC)S IB,YJ(ECA)S IB,YL(3L)S IB,Y(EGF)S IB,Y(SID)S IB,Y(PHNCZ)S STRAP,HAND
ELECTRICAL MAIN PARTS LIST
REF. NO. IC 87-A21-657-080 87-A21-224-040 87-017-643-080 TRANSISTOR 87-026-411-080 89-508-804-080 89-341-165-080 89-333-266-080 87-026-414-080 87-026-417-080 87-A30-184-070 87-A30-179-010 DIODE 87-A40-822-040 87-001-167-080 87-001-166-080 MAIN C.B C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C118 C119 C120 C121 C122 C123 C124 C125 C126 C128 C131 C132 C133 C134 C141 C142 C151 C152 C153 C301 C302 C303 C305 C306 C307 C308 C310 C311 C312 C313 87-010-501-040 87-A10-504-080 87-010-504-080 87-010-787-080 87-016-317-080 87-012-282-080 87-012-278-080 87-016-317-080 87-A10-952-080 87-016-562-080 87-016-562-080 87-010-788-080 87-A10-262-080 87-012-274-080 87-012-267-080 87-010-787-080 87-012-267-080 87-A10-262-080 87-012-282-080 87-016-396-080 87-016-562-080 87-016-317-080 87-010-820-040 87-010-503-040 87-A10-262-080 87-010-824-040 87-016-396-080 87-010-501-040 87-010-502-040 87-010-821-040 87-A12-317-080 87-A10-262-080 87-015-922-080 87-010-505-080 87-010-822-040 87-010-822-040 87-010-822-040 87-A10-260-080 87-A10-260-080 87-A10-260-080 87-A10-828-080 87-A10-260-080 87-A12-317-080 87-A10-260-080 87-A10-504-080 E/CAP GAS 47-4 C-CAP,U 0.047-16 K B C-CAP TN 0.47-25 CAP, U 0.022-25 C-CAP,TN 2.2-6.3 CAP, U 4700P-50 C-CAP,U2200P-50 C-CAP,TN 2.2-6.3 C-CAP,TN 22-4 M A MCM C-CAP,TN 4.7-10 SV A C-CAP,TN 4.7-10 SV A C-CAP,U 0.033-2.5F C-CAP,U 1-10 ZF CHIP CAP,U 1000P-50B C-CAP,U 270P-50 B CAP, U 0.022-25 C-CAP,U 270P-50 B C-CAP,U 1-10 ZF CAP, U 4700P-50 C-CAP,U 0.22-16F C-CAP,TN 4.7-10 SV A C-CAP,TN 2.2-6.3 CAP,E 47-4 CAP,E 220-4 GAS C-CAP,U 1-10 ZF CAP,E 220-2 C-CAP,U 0.22-16F E/CAP GAS 47-4 CAP ELECT GAS 100/4 CAP,E 100-4 (MJ) C-CAP,U 0.1-50 Z F C-CAP,U 1-10 ZF C-CAP,TN 0.1-35 C-CAP TN 1-16 CAP,E 220-4 (MJ) CAP,E 220-4 (MJ) CAP,E 220-4 (MJ) C-CAP,U 0.1-16 K B C-CAP,U 0.1-16 K B C-CAP,U 0.1-16 K B C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U 0.33-6.3 0.1-16 K 0.1-50 Z 0.1-16 K 0.047-16 K B B F B K B C-DIODE,CRS01 DIODE,1SS302 (100MA) DIODE,1SS301 C-TR CHIP CHIP CHIP C-TR RN1304 FET 2SK880Y TRANSISTOR 2SC4116GR TR,2SC3326B RN1307 PART NO. KANRI NO. DESCRIPTION REF. NO. C314 C451 C452 C453 J101 J102 J103 MIC101 S101 S103 S141 S151 S182 S301 SFR301 SFR302 SP101 TH301 TH302 VR101 VR301 LED C.B LED401 LED402 LED403 LED404 S104 S303 S304 87-A91-355-040 87-A91-357-040 87-A91-356-040 87-A91-355-040 87-036-379-180 87-A90-968-080 87-A90-968-080 C-LED,BR1112H-TR-RED C-LED,PY1112H-TR-GRN C-LED,AY1112H-TR-YEL C-LED,BR1112H-TR-RED C-SW,SL1-1-2 SS350 C-SW,SL 1-2-2 SSSS82 C-SW,SL 1-2-2 SSSS82 KANRI DESCRIPTION NO. 87-A12-317-080 C-CAP,U 0.1-50 Z F 87-A12-317-080 C-CAP,U 0.1-50 Z F 87-A12-317-080 C-CAP,U 0.1-50 Z F 87-016-396-080 C-CAP,U 0.22-16F 87-A61-294-010 JACK,3.5 MONO W/SW 87-A61-294-010 87-A61-124-010 84-TM1-639-010 87-036-082-010 87-A90-423-010 87-036-379-180 87-036-379-180 87-036-379-180 87-A90-423-010 87-A91-653-040 87-A91-653-040 87-A90-568-310 87-A90-542-080 87-A90-542-080 87-024-654-010 87-A91-822-010 JACK,3.5 MONO W/SW JACK,DC DIA2.75 BLK TC ECM,KUC3523 SLIDE SWITCH, 2-2-2 SW,LEAF C-SW,SL1-1-2 SS350 C-SW,SL1-1-2 SS350 C-SW,SL1-1-2 SS350 SW,LEAF C-SFR,K 33K H RH03AEC C-SFR,K 33K H RH03AEC SPKR,DIA 50 8OHM C-THMS,NTH5G2M35A472K04TE C-THMS,NTH5G2M35A472K04TE VR,20KA DIA 14 VR,RTRY 10KB H XV081PH1NCC-305 PART NO.
C-IC,AN7086S C-IC,LB1877M IC,MM1206XF
C-TR,RN1310 C-FET,2SJ106Y FET,2SJ107GR
3
CHIP RESISTOR PART CODE
Chip Resistor Part Coding
8 8
A
Resistor Code Value of resistor Chip resistor
Dimensions (mm)
Figure
Wattage 1/16W 1/16W 1/10W 1/8W
Type 1005 1608 2125 3216
Tolerance 5% 5% 5% 5%
Symbol CJ CJ CJ CJ
Form
L W
L 1.0
t
W 0.5 0.8 1.25 1.6
t 0.35 0.45 0.45 0.55
:A Resistor Code : A
104 108 118 128
1.6 2 3.2
TRANSISTOR ILLUSTRATION
C G
B
E
S
D
RN1304 RN1307 RN1310 2SC3326B 2SC4116GR
2SJ106Y 2SK880Y
D G S
2SJ107GR
4
WIRING - 1 (MAIN 1 / 2)
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
B B
C C
D D
E E
F F
G G
H H
I
I
J
J
K K
L
L
M M
N N
O O
P P
Q Q
R R
S S
T T
U U
-5-
WIRING - 1 (MAIN 2 / 2)
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
B B
C C
D D
E E
F F
G G
H H
I
I
J
J
K K
L
L
M M
N N
O O
P P
Q Q
R R
S S
T T
U U
-6-
SCHEMATIC DIAGRAM (MAIN / LED)
7
WIRING - 2 (LED)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
8
IC BLOCK DIAGRAM
9
ADJUSTMENT
1. Tape Speed (4.8 cm/s) Adjustment 1 Settings : Test tape : TTA - 100 (TAPE CENTER) Test point : PHONES JACK (J102) Adjustment location : SFR 301 PAUSE : OFF REC MODE SW : NORM (4.8 cm/s) VOLUME : Maximum TAPE SPEED : Normal (Speed volume center) Method : Play back the test tape and adjust SFR 301 for 3000 Hz ± 10 Hz. Then confirm that the WOW is less than 0.5 %. 2. Tape Speed (1.6 cm/s) Adjustment 2 Settings : Test tape : TTA - 185 (TAPE CENTER) Test point : PHONES JACK (J102) Adjustment location : SFR 302 PAUSE : OFF REC MODE SW : EXT (1.6 cm/s) VOLUME : Maximum TAPE SPEED : Normal (Speed volume center) Method : Play back the test tape and adjust SFR 302 for 3000 Hz ± 10 Hz. Then confirm that the WOW is less than 1.0 %. 3. Head Azimuth Settings : Test tape : TTA - 185 (TAPE CENTER) Test point : PHONES JACK (J102) Adjustment location : Head Azimuth Adjustment Screw PAUSE : OFF REC MODE SW : EXT (1.6 cm/s) VOLUME : Maximum Method : Play back the 3 kHz signal of the test tape and adjust screw so that output become maximum. Settings : Test tape : TTA - 330 (315/8 kHz) REC MODE SW : NORM (4.8 cm/s) VOLUME : Maximum Method : Play back the 8 kHz signal of the test tape and check that the output is maximum.
10
MECHANICAL EXPLODED VIEW 1 / 1
2 3 4 1
6 31 30 29 28 27 5
A P.C.B 26 A A A A A A
8
7 9
SH,SPEAKER W/ADH
25 24 23 22 21 20 19 P.C.B 11 10
12 18
B
13
B 17 B 15 16 B
14
TP-VS615/S70 YHSF,YSF,YLSF (FileName:EXP.EPS) 2000/6/28 AHT-6
11
MECHANICAL PARTS LIST 1 / 1
REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 KANRI DESCRIPTION NO. 8A-HT6-005-010 WINDOW,CASS 8A-HT6-010-010 KNOB,SL REC MODE 8A-HT6-011-010 KNOB,SL MIC 8A-HT6-024-010 PANEL,CASS Y 8A-HT6-023-010 LID,CASS Y 87-A90-568-310 8A-HT6-207-010 8A-HT6-009-010 87-HT6-212-010 8A-HT6-021-010 8A-HT6-206-010 8A-HT6-205-010 8A-HT6-008-010 8A-HT6-022-010 8A-HT6-208-010 8A-HT6-013-010 8A-HT6-012-010 8A-HT6-204-010 8A-HT6-018-010 8A-HT6-017-010 SPKR,DIA 50 8OHM SPR-T,CASS LENS,LED SPR-P,CASS CABI,FRONT Y BAT-CONTACT,(-) BAT-CONTACT,(+) LID,BATT CABI,REAR Y FOOT,RUBBER KNOB,SL SLSS/VZRS KNOB,SL PAUSE LEVER,PAUSE BTN,FF BTN,REW PART NO. REF. NO. 21 22 23 24 25 26 27 28 29 30 31 A B KANRI DESCRIPTION NO. 8A-HT6-016-010 BTN,STOP 8A-HT6-015-010 BTN,PLAY 8A-HT6-014-010 BTN,REC 8A-HT6-209-010 BELT,COUNTER 8A-HT6-203-010 HLDR,COUNTER 87-HT6-221-010 8A-HT6-202-010 84-TM1-639-010 8A-HT6-201-010 8A-HT6-006-010 8A-HT6-007-010 87-078-190-010 87-B10-076-010 COUNTER,MU331-001 COVER, PLATE ECM,KUC3523 COVER, MIC FRAME,MIC PLATE,MIC S-SCRW,+1.7-3HL B VT2+1.7-9 (3) CR PART NO.
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color B Black C Cream D Orange G Green H Gray L Blue LT Transparent Blue N Gold P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange GM Metallic Green YM Metallic Yellow DM Metallic Orange PT Transparent Pink
12
TAPE MECHANISM EXPLODED VIEW 1 / 1
51
50 48 47 49 45 D 1 A B
52
53 2 G 54 3 40 38 36 35 G 34 37 32 28 27 7 6 39 43 4 5 44 46 41
26 20 33 25 24 22 42 F 23
C
30 29 31 8
E 21
10 9
ABL-63 ENF
13
19
11
18
12
14 17 16 15
13
TAPE MECHANISM PARTS LIST 1 / 1
REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 KANRI DESCRIPTION NO. 8Z-ZM6-214-010 LEVER,CONTROL 8Z-ZM6-247-010 BELT,FF/REW 8Z-ZM6-232-010 PULLEY,FF/REW 8Z-ZM6-224-010 GEAR,FF/REW 8Z-ZM6-240-010 SPR-T,GR FF/REW 8Z-ZM6-248-010 8Z-ZM6-215-010 8Z-ZM6-217-010 8Z-ZM6-226-010 8Z-ZM6-257-010 8Z-ZM6-237-010 8Z-ZM6-236-010 8A-HT6-001-010 87-ZM5-251-010 87-ZM5-276-010 84-ZM2-216-210 8Z-ZM6-210-010 8Z-ZM6-213-010 8Z-ZM6-243-010 8Z-ZM6-241-010 8Z-ZM6-246-010 8Z-ZM6-212-010 8Z-ZM6-223-010 8Z-ZM6-249-010 8Z-ZM6-227-010 8Z-ZM6-242-010 8Z-ZM6-230-010 8Z-ZM6-238-010 8Z-ZM6-220-010 8Z-ZM6-229-010 8Z-ZM6-225-010 8Z-ZM6-221-010 8Z-ZM6-219-010 88-ZM3-271-010 88-ZM3-218-010 SHAFT,FF/REW LEVER,FF/REW LEVER,REC SEARCH GEAR,CNT PULLEY GEAR,IDL COUNTER SPR-T,REC SEARCH SPR-T,T-UP CABI,FRONT SPR-C,GEAR REEL GEAR,REEL L REEL TABLE,R LEVER,T-UP LEVER,AUTO KICK SPR-E,AUTO SPR-C,AZIMUTH BELT,MOT LEVER,AUTO FIND GEAR,SLIP T-UP FELT,SLIP CLR,SLIP T-UP SPR-C,SLIP CAP,AUTO SPR-T,AUTO HLDR,CAM CLR ASSY,CAM GEAR,IDL FF HLDR,GUIDE TAPE PLATE,HEAD ROLLER ASSY,PINCH ARM,PINCH R PART NO. REF. NO. 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 A B C D E F G KANRI DESCRIPTION NO. 8Z-ZM6-239-010 SPR-T,PINCH 8Z-ZM6-218-010 LEVER,MS 8Z-ZM6-201-010 CHAS ASSY,OUT-SERT 8Z-ZM6-216-010 LEVER,SW 8Z-ZM6-233-010 SPR-T,PLAY REC 8Z-ZM6-235-010 87-A91-807-010 87-A91-819-010 8Z-ZM6-222-010 8Z-ZM6-209-010 8Z-ZM6-205-010 8Z-ZM6-244-010 8Z-ZM6-208-010 8Z-ZM6-211-010 8Z-ZM6-207-010 8Z-ZM6-206-010 8Z-ZM6-234-010 8Z-ZM6-231-010 8Z-ZM6-253-010 8Z-ZM6-254-010 87-067-693-010 8Z-ZM6-255-010 8Z-ZM6-260-010 87-067-732-010 8Z-ZM6-250-010 8Z-ZM6-251-010 SPR-T,STOP LOCK HEAD,RPH RP-5421 HEAD,EH 2NSS-2200 HLDR,EH LEVER,REC LEVER,PLAY SPR-E,HLDR HEAD LEVER,STOP LEVER,LOCK LEVER,REW LEVER,FF SPR-T,FF REW FLY-WHL,ABL63 CAPSTAN, 1.8-23.3 NS W-P,2.2-4.5-0.25 SLIT PW,3-0.8-0.25 SLT W-P,1.0-2.1-0.25 SLIT S-SCREW,EH TAPPING SCREW, VT1.4-3 S-SCREW,AZIMUTH S-SCREW,CHAS PART NO.
14
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