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Service Manual
ViewSonic VA902/b
Model No. VS10780
19" Color TFT LCD Display
(VA902/b_SM Rev. 1a Oct. 2005 )
ViewSonic 381 Brea Canyon Road, Walnut, California 91789 USA - (800) 888-8583
Copyright
Copyright 2005 by ViewSonic Corporation. All rights reserved. No part of this publication may be
reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or
computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical,
manual or otherwise, without the prior written permission of ViewSonic Corporation.
Disclaimer
ViewSonic makes no representations or warranties, either expressed or implied, with respect to the
contents hereof and specifically disclaims any warranty of merchantability or fitness for any particular
purpose. Further, ViewSonic reserves the right to revise this publication and to make changes from time
to time in the contents hereof without obligation of ViewSonic to notify any person of such revision or
changes.
Trademarks
Optiquest is a registered trademark of ViewSonic Corporation.
ViewSonic is a registered trademark of ViewSonic Corporation.
All other trademarks used within this document are the property of their respective owners.
Revision History
Revision SM Editing Date ECR Number Description of Changes Editor
1a 10/20/2005 Initial Release G. Han
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TABLE OF CONTENTS
1. Precautions and Safety Notices 1
2. Service Tools & Equipment Required 3
3. Circuit Theory 4
4. Disassembly & Assembly 15
5. Test and Adjustment 19
6. Troubleshooting 24
7. Recommended Parts List 32
8. Schematic Diagrams 42
9. PCB Layout Diagrams 46
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1. Precautions and Safety Notices
1. Appropriate Operation
(1) Turn off the product before cleaning.
(2) Use only a dry soft cloth when cleaning the LCD panel surface.
(3) Use a soft cloth soaked with mild detergent to clean the display housing.
(4) Use only a high quality, safety approved AC/DC power cord.
(5) Disconnect the power plug from the AC outlet if the product will not be used for a long period of time.
(6) If smoke, abnormal noise, or strange odor is present, immediately switch the LCD display off.
(7) Do not touch the LCD panel surface with sharp or hard objects.
(8) Do not place heavy objects on the LCD display, video cable, or power cord.
(9) Do not use abrasive cleaners, waxes or solvents for your cleaning.
(10) Do not operate the product under the following conditions:
- Extremely hot, cold or humid environment.
- Areas containing excessive dust and dirt.
- Near any appliance generating a strong magnetic field.
- In direct sunlight.
2. Caution
No modification of any circuit should be attempted. Service work should only be performed after you are thoroughly familiar
with all of the following safety checks and servicing guidelines.
3. Safety Check
Care should be taken while servicing this LCD display. Because of the high voltage used in the inverter circuit, the voltage is
exposed in such areas as the associated transformer circuits.
4. LCD Module Handling Precautions
4.1 Handling Precautions
(1) Since front polarizer is easily damaged, pay attention not to scratch it.
(2) Be sure to turn off power supply when connecting or disconnecting input connector.
(3) Wipe off water drops immediately. Long contact with water may cause discoloration or spots.
(4) When the panel surface is soiled, wipe it with absorbent cotton or other soft cloth.
(5) Since the panel is made of glass, it may break or crack if dropped or bumped on hard surface.
(6) Since CMOS LSI is used in this module, take care of static electricity and ensure human earth when handling.
(7) Do not open or modify the Module Assembly.
(8) Do not press the reflector sheet at the back of the module in any direction.
(9) In the event that a Module must be put back into the packing container slot after it was taken out of the
container, do not press the center of the CCFL Reflector edge. Instead, press at the far ends of the
CFL Reflector edge softly. Otherwise the TFT Module may be damaged.
(10) At the insertion or removal of the Signal Interface Connector, be sure not to rotate or tilt the Interface
Connector of the TFT Module.
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(11) After installation of the TFT Module into an enclosure (LCD monitor housing, for example), do not twist or
bend the TFT Module even momentarily. When designing the enclosure, it should be taken into consideration
that no bending/twisting forces may be applied to the TFT Module from outside. Otherwise the TFT Module
may be damaged.
(12) The cold cathode fluorescent lamp in the LCD contains a small amount of mercury. Please follow local
ordinances or regulations for disposal.
(13) The LCD module contains a small amount of materials having no flammability grade. The LCD module
should be supplied with power that complies with the requirements of Limited Power Source
(IEC60950 or UL1950), or an exemption should be applied for.
(14) The LCD module is designed so that the CCFL in it is supplied by a Limited Current Circuit (IEC60950
or UL1950). Do not connect the CCFL to a Hazardous Voltage Circuit.
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2. SERVICE TOOLS & EQUIPMENT REQUIRED
1. SIGNAL GENERATOR
2. MULTIMETER
3. SCREW DRIVER
4. OSCILLOSCOPE
5. Soldering IRON
6. SOLDER
7. VGA Cable (Black, 15pins point to point)
8. Color Analyzer
9. ISP Board
10. EDID Board
11. FOXISP. EXE file
12. EDID program file
13. Power Adapter output 5V/2A
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3. CIRCUIT THEORY
1. Block Diagram
TFT LCD Panel 19" Block Diagram
Lamp1 Lamp2 12V Panel Interface
1 2 5V
Power
Rectifier &
Filter Circuit
5V
AP2301
PMBT3906
LDO
24C16 5V-3.3V
Power Feedback 5V-1.8V
Transformer OVP
Transformer1
Panel Enable
On/Off
Brightness
Brightness
MCU Scaler
W78E65p TSU16AK
On/Off
XTAL2
AOP605L
14.318MHz
Rectifier &
OZ9910 LTV817
Filter Circuit
AOP605L
XTAL1
22.118MHz
Transformer2
Open
Protection
TOP246Y
AC Line Filter
OPP/OCP
24C02
4 3 2 1
3 4
Keypad
Lamp3 Lamp4 AC Socket VGA Connector
Connector
Keyboard VGA Input
AC Input 90V-264V
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2. Electronic Circuit Theory
2.1 Switching Mode Power Supply
2.1.1 AC Current Input Circuit
P801 is a connector for connecting AC Power. F801 is a fuse to protect all the circuit. AC input voltage is
from 100V to 240V. R820 and R821 joined between two inputting main circuit to prevent man from
shock. L801 is used to clear up low frequency wave. C801 and C806 are used to discharge the waves that
L801 produced. High frequency waves are damped by C801 and C806. D801 is a rectifier which
composed of 4 build-in diodes, it inverts AC to DC.
2.1.2 High Voltage to Low Voltage Control Circuit
C805 is used to smooth the wave from rectifier. IC802 is a highly integrated PWM controller, which
build-in a power MOSFET. When rectified DC high voltage is applied to the DRAIN pin during start-up,
the MOSFET is off initially, and the CONTROL pin capacitor is charged through a switched high voltage
current source connected internally between the DRAIN and CONTROL pins. When the CONTROL pin
voltage Vc reaches approximately 5.8V, the control circuitry is activated and the soft-start begins. The
soft-start circuit gradually increases the duty cycle of the MOSFET from zero to the maximum value over
approximately 10ms. If no external feedback/supply current is fed into the CONTROL pin by the end of
the soft-start, the high voltage current source is turned off and the CONTROL pin will start discharging in
response to the supply current drawn by the control circuitry.
Resistor R803, R807, R824 and R825 are for line over voltage shut-down (OVP) and line under-voltage
detection (UVP).Resistors R801, R805, R822, and R823 are for external current limit adjustment, and
used to reduce the current limit externally to a value close to the operating peak current of primary about
1.35A. The mean is power will protected when the primary current over about 1.35A.
When PWM is turned off, the main current flow will be consumed through D804 and ZD802, This will
prevent MOSFET which built-in IC802 from being damaged under large current impulse and voltage
spike.
D806 and C815 provide internal Auxiliary current to CONTROL pin during normal operation. In addition,
error amplifier and feedback current to the CONTROL pin are for duty cycle control.
2.1.3 DC_5V and DC_14V Output Circuit
For DC 5V, D805 is used to rectify the inducted current. R806 and C811 are used to store energy when
current is reversed. The parts including C812, C814, C822, C821, B801 and L803 are used to smooth the
current waves.
For DC 14V, D803 is used to rectify the inducted current. R802 and C802 are used to store energy when
current is reversed. The parts including C808, C810 and L802 are used to smooth the current waves.
2.1.4 Feedback and OVP Protect Circuit
Pin R of IC803 is supplied 2.5V stable voltage. It is connected to 5V and 14V output through R811, R810
and R818. R811, R810 and R818 are output sampling resistor. When the sampling voltage more than 2.5V
or less than 2.5V, feedback current of IC802 will change, this can change the voltage from transformer
T801.
For 5VDC output OVP, ZD803 is a zener diode, when 5V output voltage becomes up to 5.6V, the zener
current cause R819 voltage become up to 0.7V, Q801 is triggered and OVP starts. For 14VDC output OVP,
ZD804 is a Zener Diode, when 14V output voltage becomes up to 16V, the zener current cause R819
voltage become up to 0.7V, Q801 is triggered and OVP starts. The collector current of Q801 is used to
make build-in diode light. FB Current of IC802 will be changed; it can change the voltage from T801.
Q802, R827, R828 and ZD801 make up of dummy loading circuit. For start-up sequence, during 5V
output take place high loading first, this dummy loading circuit operated to insure 14V not be increased.
2. 2 Inverter circuit
2.2.1 Low voltage to high voltage circuit
14VDC supplies the power to IC501 through F501; the control signals that BRIGHTNESS and ON/OFF
come from I/F board. ON/OFF signal connect to pin8 of IC501 and makes IC501 enabled. BRIGHTNESS
is connected to pin7 of IC501 to adjust the panel luminance. R524, R529, C505 make up of a delay-time
circuit and R528, R523, R524 make up of a voltage divided circuit. C504 is used to filter the high
frequency noise. The operation frequency is determined by R522 and C529. For BURST MODE, its
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dimming frequency is determined by R527 and C506. C502 is used for soft start and compensation, C502,
C528 are used to filter noise.
The output drives, including NDR4, NDRV2, PDRV3, PDRV1 (pins1, 3, 15, 16 respectively), generate a
square pulses to drive MOSFET U501, U502. And U501, U502 works as full-bridge topology, it is high
efficient, zero voltage switch.
During start up, VSEN (pin9) detects the voltage at the transformer secondary. When VSEN reaches 3.0V,
the output voltage is regulated. If no current is detected for around 1.5 seconds, IC501 will shut down.
The current flowing through CCFL is detected and regulated through sense resistor R509, R511. The
feedback voltage through R506, R507, and C508 connected to Pin11 (ISEN), and then compared with a
reference voltage (1.5V) via a current amplifier, resulting in PWM drive outputs to full-bridge switches.
2.2.2 Protection circuit
Over Voltage Protection: R501and R502 are connected in high voltage output connector, the divided AC
voltage is inverted DC voltage through D508, R505 and C507are used to rectify wave & dump noise.
Then the voltage signal reaches Pin9 VSEN of IC501, when the voltage changes, build-in PWM of IC501
will adjust output voltage.
Open Lamp Protection: In normal operation, the resistors R510, R511, R512, R509 are sensed a high level
AC voltage, the AC signal IS1 invert DC voltage through D509, R515, C533, and the high level DC
voltage reaches the gate pin of Q502, similarly, the gate pin of Q503, Q504, Q505 has high level DC
voltage. So the gate pin of Q501 has a low level voltage, and the IC501 is normal operation. Once one
of signal IS1, IS2, IS3, and IS4 is low, the voltages of Q501 gate pin is high level, and make the voltage of
ISEN low level, the IC501 will shut down.
2.3 I/F Board Circuit
2.3.1 Power Input
+5V is from the power board and supply for U101(FS8860-18PJ)U102(FS8860-33PJ)
U105(MCU:W78E65P) and panel. +3.3V output is generated from +5V through C169 and C102 filtering,
and U102 outputs. +3.3V is used for U104 (Scaler: TSU16AK). +1.8V output is generated from +5V
through C169, C105 and C102 filtering, and U101 outputs. +1.8V is also used for U104.
2.3.2 MCU (W78E65P)
VDD is +5V and its frequency of XTAL1 is 22.1184MHz. U105 #2 is defined as panel-enable. When the
I/O port is low, Q101 and Q102 are conducted. And then after C109 and C110 filtering, obtain the voltage
of VLCD, which will be connected to CN103. U105 #3 is defined as CCFL-enable. When the I/O port is
low, Q103 is pulled up and the backlights are on; When the I/O port is high, Q103 is conducted and the
backlights are off. U105 #4 is defined as DET-VGA, connected with CN102 #5. U105 #14, #36, #37, #38,
#39, #40, #41, #42, #43 are the communications with U104 (Scaler), which are connected to #72, #31,
#78, #77, #30, #70, #71, #69, #32 of Scaler. U105 #43 outputs reset signal to U104 (Scaler).
U106 is EEPROM used for saving EDID data, which is connected by SCL and SDA pins with #16 and
#17 of MCU. Connect #12 to #26 of U105 for ISP.
2.3.3 Scaler (TSU16AK)
The frequency of XTAL2 is 14.318MHz. U104 #1, #102-#103, #106-#113, #118-#125, #128 output
LVDS digital data of 8 bit to panel control circuit through CN103. U104 #73 generates a PWM waveform
by regulating the duty to control the brightness of the backlights. U104 #30-#32, #69-#72, #77-#78 are the
communications with U105 (MCU) that are connected to #36-#43 of MCU. These communications
include HWRESET, CSZ/ALE, SCL/RDZ, SDA/WRZ, and AD0-AD3.
2.3.4 VGA Input
Signal R, G, B, SOG input through CN102 #1, #2, #3, and C115, C116, C117 and C118 filtering the high
frequency noise. Signal HSYNC and VSYNC input through CN102 #13 and #14, and C119, R119, C120,
R120 filtering. Then the analog signal enters U104, and then U104 deals with it internally. In addition,
TVS101, TVS102, TVS103 (the three are BAV99), TVS104, TVS105, TVS106, TVS107 (they are
constant voltage diode of 5V6) are ESD protector. Signal DDC-SCL inputs via CN102 #15, and then
passes through TVS107 for ESD protection, goes into EDID EEPROM IC U103. Signal DDC-SDA inputs
via CN102 #12, and then passes through TVS106 for ESD protection, goes into EDID EEPROM IC U103.
CN102 #5 is defined as cable detect pin, this detector realizes via R107 and U105 #4. The PC-5V of U103
is supplied by PC via CN103 #9 with D103 for ESD protection, or supplied by Monitor self via
D104.U103 is an EEPROM IC, which is a kind of memory and used for saving EDID data.
2.3.5 Button Control
Button "Key-Power" is defined as power on/off, which is connected to U105 #24 through CN106 #4.
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Button "Key-2" is defined as two functions of selecting and adjustment, which is connected to U105 #25
through CN106 #1.
Button "Key-Up" is defined as plus, which is connected to U105 #26 through CN106 #3.
Button "Key-Down" is defined as minus, which is connected to U105 #27 through CN106 #5.
Button "Key-1" is defined as two functions of menu and exit, which is connected to U105 #28 through
CN106 #2.
LED indicator on the front bezel is defined as follows:
a. When press button "Key-Power", U105 #6 is pulled down and U105 #7 is pulled high, so Q104 is
conducted and the LED indicator is green.
b. When in power-saving mode, U105 #6 is pulled high and U105 #7 is pulled down, so Q105 is
conducted and the LED indicator is orange.
3. FACTORY PRESET TIMING TABLE
H-Freq. V-Freq. Dot Clock
Item Resolution
(KHz) (Hz) (MHz)
1 640 x 350 31.5kHz 70Hz 25.2
2 640 x 400 31.5kHz 60Hz 25.2
3 640 x 400 31.5kHz 70Hz 25.2
4 24.7kHz 50Hz 19.8
5 31.5kHz 60Hz 25.2
6 35.0kHz 67Hz 30.2
640 x 480
7 37.9kHz 72Hz, 31.5
8 37.5kHz 75Hz, 31.5
9 43.27kHz 85Hz 36.0
10 720 x 400 31.5kHz 70Hz 28.3
11 35.1kHz 56Hz 36.0
12 37.9kHz 60Hz 40.0
13 800 x 600 48.1kHz 72Hz 50.0
14 46.9kHz 75Hz 49.5
15 53.7kHz 85Hz 56.3
16 832 x 624 49.7kHz 75Hz 57.3
17 48.4kHz 60Hz 65.0
18 56.5kHz 70Hz 75.0
19 58.1kHz 72Hz 78.5
1024 x 768
20 60.0kHz 75Hz 78.8
21 68.67kHz 85Hz 94.5
22 1152 x 870 68.6kHz 75Hz 100
23 63.4kHz 60Hz 108
1280 x 1024
24 79.97kHz 75Hz 135
25 1280 x 720 45kHz 60Hz 74.2
4. Power On/Off Sequence
4.1 Hardware Power ON
When power cord is plugged into AC socket, SMPS starts work and provides U105 and U106 with
VCC5V. When VCPU inputs to U105, U105 resets circuit active, sets U105 all registers to preset modes,
and then U105 #43 sends out a HWRESET signal voltage to reset U104, and then monitor goes into
stand-by mode. That means hardware power on has been completed.
4.2 Software Power ON/OFF
When press power key, U105 #24 recieves low pulse, and sends out "Power on/off" order back to U104,
and then U104 will do the power on/off.
- If Power ON, U105 #6 (LED_Green) will send out High potential, and then LED green on.
- If Power OFF, U105 #7 (LED_Orange) will send out High potential, and then LED Orange on.
The Panel_Vcc, Backlight_En, CLK/DATA output to panel will follow the following sequency.
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T1 (ms) T2 (ms) T3 (ms) T4 (ms) T5 (ms) T6 (ms) T7 (ms)
0.1~10 0~10 >200 >100 0~50 0.1~10 >1000
5. AC Outlet Pin Assignment
Pin Symbol Description
3
1 L Live
1 2 2 N Neutral
3 E GND
P801
6. Inner Connector Pin Assignment
6.1 CN501, CN502, CN503, CN504 (Connect to Panel Backlight, SM02B-BHSS-1-TB or equivalent)
Pin Symbol Description
1 H.V. High voltage for lamp
2 L.V. Low voltage for lamp
6.2 CN101 (Power BD to Interface BD)
Pin No. Symbol Description
1,2 +5V (VCC5V) +5.2V output
3,6 GND Ground
4 BRIGHTNESS Brightness Control
5 ON/OFF CCFL on/off Control
6.3 CN106 (Interface BD to Keypad)
Pin No. Symbol Description
1 KEY_SELECT/AUTO Select control and auto adjustment control
2 KEY_MENU/EXIT OSD page selection and exit
3 KEY_UP OSD "" control to adjust value to increase
4 KEY_POWER DC power on/off control
5 KEY_DOWN OSD "" control to adjust value to decrease
6 LED_GREEN Green LED lighting control
7 GND Ground
8 LED_ORANGE Orange LED lighting control
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6.4 CN103 (Connect I/F BD to panel, FI-X30S-H or Equivalent)
Pin No. Symbol Function
1 RXO0- minus signal of odd channel 0(LVDS)
2 RXO0+ plus signal of odd channel 0(LVDS)
3 RXO1- minus signal of odd channel 1(LVDS)
4 RXO1+ plus signal of odd channel 1(LVDS)
5 RXO2- minus signal of odd channel 2(LVDS)
6 RXO2+ plus signal of odd channel 2(LVDS)
7 GND Ground
8 RXOC- minus signal of odd clock channel (LVDS)
9 RXOC+ plus signal of odd clock channel (LVDS)
10 RXO3- minus signal of odd channel 3(LVDS)
11 RXO3+ plus signal of odd channel 3(LVDS)
12 RXE0- minus signal of even channel 0(LVDS)
13 RXE0+ plus signal of even channel 0(LVDS)
14 GND Ground
15 RXE1- minus signal of even channel 1(LVDS)
16 RXE1+ plus signal of even channel 1(LVDS)
17 GND Ground
18 RXE2- minus signal of even channel 2(LVDS)
19 RXE2+ plus signal of even channel 2(LVDS)
20 RXEC- minus signal of even clock channel (LVDS)
21 RXEC+ plus signal of even clock channel (LVDS)
22 RXE3- minus signal of even channel 3(LVDS)
23 RXE3+ plus signal of even channel 3(LVDS)
24 GND Ground
25 GND Ground
26 GND Ground or Open
27 GND Ground
28 VCC Power supply (5.0 V)
29 VCC Power supply (5.0 V)
30 VCC Power supply (5.0 V)
6.5 CN102 (D-SUB Connector)
Pin Symbol Pin Symbol Pin Symbol
1 Red video input 6 Red GND 11 NC
2 Green video input 7 Green GND 12 Serial data (SDA)
3 Blue video input 8 Blue GND 13 H / H+V SYNC
4 NC 9 +5V(from PC) 14 VSYNC
5 Cable Detect 10 GND 15 Data clock line (SCL)
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7. Key Parts Pin Assignment
7.1 IC802 (TOP246Y, Power Control IC)
Pin Symbol I/O Description
1 C I Control
2 L I Line Sense
3 X I External Current Limit
4 S O Source of MOSFET(GND)
5 F I Frequency
6 D I Drain of MOSFET
7.2 IC501 (OZ9910G, CCFL inverter controller IC)
Pin No. Symbol I/O Description
1 NDRV4 O Bottom MOSFET gate drive output in dual forward converter
2 PGND High-current power ground
3 NDRV2 O Bottom MOSFET gate drive output in dual forward converter
4 GNDA Low-current signal ground
5 CT I Timing capacitor of high frequency oscillator
6 LCT I Timing capacitor of set LPWM frequency
7 ADJ I Control command input