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CS-P500
AEZ(S), AK(S), AHKJ(S), AHRJ(S), AHA(S)
SERVICE MANUAL
STEREO RADIO CASSETTE RECORDER
EZ, K MODEL
· BASIC TAPE MECHANISM : TN-9ZR-215 SPECIFICATIONS
HR, HK MODEL
· Design and specifications are subject to change without notice.
· Design and specifications are subject to change without notice.
This Service Manual is the "Revision Publishing" and replaces "Simple Manual" CS-P500 AEZ(S), AK(S), AHKJ(S), AHA(S), AHRJ(S)(S/M Code No. 09-003-340-8T2).
S/M Code No. 09-003-340-8R2
ON SI VI TA RE A
D
ELECTRICAL MAIN PARTS LIST
REF. NO IC
PART NO.
KANRI NO.
DESCRIPTION
REF. NO C253 C254 C301 C302 C303 C304 C305 C306 C307 C317 C318 C319 C320 C321 C322 C323 C324 C325 C326 C327 C328 C332 C334 C335 C336 C340 C342 CF101 CF102 D103 JK1 JK2 L0 L101 L102 L103 L104 L105 L109 LED301 MIC1 R323 SW101 SW102 SW201 SW202 SW301 T1 T106 T107 T108 T109 T201 VC1 VR301 VR302
87-A20-955-010 87-027-761-010 86-YW2-618-010 87-A20-946-040 88-CS7-613-010 TRANSISTOR 87-A30-092-080 89-319-233-080 87-CD7-603-080 DIODE 87-070-345-080 87-A40-574-080 87-017-074-080 87-A40-398-010 MAIN C.B C41 C101 C103 C106 C108 C109 C110 C113 C114 C116 C117 C118 C119 C120 C122 C125 C126 C127 C128 C129 C130 C131 C132 C134 C135 C136 C138 C140 C189 C203 C204 C205 C207 C208 C209 C211 C216 C217 C223 C226 C227 C228 C229 C230 C231 87-018-131-080 87-A10-140-010 87-A10-140-010 87-A10-576-080 87-018-132-080 87-A10-576-080 87-010-182-080 87-018-142-080 87-010-400-080 87-010-182-080 87-A10-181-010 87-010-545-080 87-010-400-080 87-010-403-080 87-010-182-080 87-010-545-080 87-010-545-080 87-010-405-080 87-018-208-080 87-018-208-080 87-010-248-080 87-010-382-080 87-A10-132-010 87-A10-164-010 87-A10-164-010 87-018-205-080 87-018-209-080 87-018-131-080 87-A10-164-010 87-010-404-080 87-010-404-080 87-010-263-080 87-010-074-080 87-010-264-080 87-010-404-080 87-010-263-080 87-A10-168-010 87-A10-168-010 87-010-248-080 87-A10-576-010 87-A10-576-010 87-010-400-080 87-010-400-080 87-010-221-080 87-010-378-080
IC,LA1828 IC,AN7310 IC,KA2209 C-IC,MM1434XF IC,KA2402
KANRI DESCRIPTION NO. 87-A10-168-010 CAP,CER 220P-50 K B 87-A10-168-010 CAP,CER 220P-50 K B 87-010-400-080 CAP, ELECT 0.47-50V 87-010-400-080 CAP, ELECT 0.47-50V 87-010-248-080 CAP, ELECT 220-10V 87-010-401-080 87-010-402-080 87-010-400-080 87-010-400-080 87-010-401-080 87-010-401-080 87-018-131-080 87-018-131-080 87-010-263-080 87-010-263-080 87-018-209-080 87-010-375-080 87-012-348-010 87-012-348-010 87-010-375-080 87-010-375-080 87-010-263-080 87-010-248-080 87-010-376-080 87-018-209-080 87-010-380-080 87-010-248-080 88-CS8-632-010 88-CS8-631-010 87-A40-226-080 87-A60-420-010 88-CS7-618-010 88-CS8-610-010 88-CS8-630-010 88-CS8-629-010 87-003-152-080 88-CS8-613-010 88-CS8-614-010 87-005-151-080 88-CS8-644-010 88-CS8-625-010 87-029-105-010 88-CS8-620-010 88-CS8-622-010 88-CS8-624-010 88-CS8-623-010 88-CS8-621-010 88-CS8-645-010 88-CS8-615-010 88-CS8-616-010 88-CS8-617-010 88-CS8-618-010 88-CS8-628-010 88-CS8-626-010 88-CS8-627-010 88-CS8-633-010 CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, CAP, ELECT ELECT ELECT ELECT ELECT 1-50V 2.2-50V 0.47-50V 0.47-50V 1-50V
PART NO.
FET,2SK439E/F TR,2SC1923 (0.1W) TR,SS8050
ELECT 1-50V CER 1000P-50V CER 1000P-50V ELECT 100-10V ELECT 100-10V
DIODE,IN4148 ZENER,MTZJ3.0A ZENER,HZS3B3 DIODE,1N4001
CAP, CER 0.1-50V CAP,E 330-10 SME CAP,CER 0.1-50 F CAP,CER 0.1-50 F CAP,E 330-10 SME CAP,E 330-10 SME CAP, ELECT 100-10V CAP, ELECT 220-10V CAP,E 2200-10 M SME CAP, CER 0.1-50V CAP, ELECT 47-16V CAP, ELECT 220-10V FLTR,CERAMIC CFAL-455(TOKO) FLTR,CERAMIC SFE10.7MS2-A VARI-CAP,SVC251SPA JACK,3.5 ST (MSC) JACK,DC 6 COIL,BAR ANTCOIL ASSY A192674W COIL,FM 9T,3MM,DIA:0.4MM CS34COIL,FM 4T,4.5MM,DIA:0.3 MM COIL, 100UH COIL,FM OSC 8T 2.5MM DIA 0.5MM COIL,FM OSC 2.5-6T,DIA 0.5MM COIL,2.2UH LED,SE-3001DT,3MM BRIGHT ,REDL MIC,ECM RESISTOR, 1/2W 10 SW,SLIDE 2P3T SK23E03G1(BAND) SW,SLIDE 4P2T SK42F02G1(FUNC) SW,REC 10P2T RSA-102D01(R/P) SW,SLIDE SK12 D07VG4LNSA(BEAT) SW,PUSH 2P2T PS22E06A(Q-SOUND) TERMINAL,LB /LUG COIL,AM OSC IFT 0S06-838233 7 COIL,AM IFT 4A625F 10MM COIL,FM IFT 7A127N 7A5682 F31 COIL,FM DET IFT7A61R 10 MM COIL,OSC IFT 4A-363R(B) 10MM TUN-CAP,20P-140P 16.4X16.4X 7. SFR,SEMI FIXED FM065C-2K/ SFEV VR,RTRY 50KBX2,RK14K12A0,/20MM
CAP, CER 1000P-50V CAP,CER 22P-50 K CH CAP,CER 22P-50 K CH CAP,CER 0.01-50 Z YF CAP, CER 2200P-16V CAP,CER 0.01-50 Z YF C-CAP,S 2200P-50 B CAP,TC-U 3.9P-50 CH CAP, ELECT 0.47-50V C-CAP,S 2200P-50 B CAP,CER 6800P-50 M D CAP, ELECT 0.22-50V CAP, ELECT 0.47-50V CAP, ELECT 3.3-50V C-CAP,S 2200P-50 B CAP, ELECT 0.22-50V CAP, ELECT 0.22-50V CAP, ELECT 10-50V CAP 0.047-50F CAP 0.047-50F CAP, ELECT 220-10V CAP, ELECT 22-25V CAP,CER 6P-50 K CH CAP,CER 100P-50 K SL CAP,CER 100P-50 K SL CAP, CERA-SOL 0.022 CAP, CER 0.1-50V CAP, CER 1000P-50V CAP,CER 100P-50 K SL CAP, ELECT 4.7-50V CAP, ELECT 4.7-50V CAP, ELECT 100-10V CAP,E 4.7-35 5L CAP,E 100-10 5L CAP, ELECT 4.7-50V CAP, ELECT 100-10V CAP,CER 220P-50 K B CAP,CER 220P-50 K B CAP, ELECT 220-10V CAP,CER 0.01-50 Z YF CAP,CER 0.01-50 Z YF CAP, ELECT 0.47-50V CAP, ELECT 0.47-50V CAP, ELECT 470-10V CAP,E 10-16V
2
BLOCK DIAGRAM
·
Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.
TRANSISTOR ILLUSTRATION
3
4
REC/PB
ECB 2SK439E(F)
ECB 2SC1923 SS8050
LPF (RIPPLE FILTER)
SCHEMATIC DIAGRAM
MAIN C.B
L104, PVC101(1/4) FM SENS. ADJ.
L105, PVC101(2/4) FM FREQ. RANGE ADJ.
SW301 QSOUND
AM
SW101 BAND FM FM ST
ROUT
VREF LIN
GND
SPC
QIN
S/Q
Q - SOUND
LOUT VCC DET QF4 QF3 QF2 QF1
AM/FM FRONT END
RF AMP
VOL
AM SENS. ADJ.
AM IF ADJ. POWER AMP IF AMP
FM IF ADJ.
RIN
FC
JK1 PHONES T106, PVC101(4/4) AM FREQ. RANGE ADJ.
REC/PB AMP LPF
SW102 FUNCTION TAPE RADIO
JK2 DC 6V
GND VS
OUT VCC NC
OPE/ BATT LED301
NC
CONTROL NC
MOTOR DRIVER
T201, C251 BIAS OSC. ADJ. BIAS SWITCH BIAS OSC.
VR301 TAPE SPEED ADJ.
SIGNAL : FM/PB : AM/REC
SW201 PLAY REC
SW202 BEAT
5
6
WIRING
1 2 3 4 5 6 7 8 9 10 11 12 13 14
A
B
SW102 FUNCTION TAPE RADIO
MAIN C.B
SW301 QSOUND OFF SW201 PLAY REC
AM
SW101 BAND FM FM STEREO
SW202 BEAT
1 2
4 3
1
5
C
1
7
1
8
VR302 VOLUME
ON
B 1 7 1 8 A
TC104 PVC101 4/4 TC102 PVC101 2/4
1
5
D
JK1 PHONES 1
E CB
TC103 PVC101 3/4
1
6
TC101 PVC101 1/4
2 1 8 4 4 5 1 3
7 8 24 1 9 13 12
E CB
E
JK2 DC 6V
5
8 9
4
5
10
RED
F
M1 (MOTOR)
GRY
RED BLK
MIC1 MIC
BLK BLU
YEL WHT
FM ANT
RPH
EH
G
NOTE
RED BATTERY AAx4 DC 6V
H
ORG GRN YEL BLK
BLK
E
C
B
E
C
B
I
SP2 (L) SPEAKER SP1 (R) SPEAKER
J
K
7
8
ELECTRICAL ADJUSTMENT
1. SET-UP PROCEDURES
9
10
2. EQUIPMENT CONNECTION DIAGRAM
11
PRACTICAL SERVICE FIGURE
< TUNER SECTION >
< FM SECTION >
Quieting sensitivity: (THD 3%) Less than 23dB (at 76/88MHz) Less than 23dB (at 90/98/108MHz) More than 45dB (Input 54dB) (at 98MHz) Less than 3% (Input 60dB) (at 75MHz) 10.7MHz
< DECK SECTION >
Tape speed: Distortion: Wow & Flutter: Test tape: 3000Hz+90Hz/-60Hz Less than 3% (PB) Less than 8% (REC) Less than 0.45% TTA-1210
Signal to noise ratio: Distortion: Intermediate frequency:
< AM (MW) SECTION >
Sensitivity: (S/N 10dB) Less than 53dB (at 600kHz) Less than 51dB (at 1000/1400kHz) Less than 3% (74dB, 60% Mod) (at 1000kHz) Less than 5% (at 1000kHz) 455kHz
Distortion: (Input 74dB)
(Input 126dB) Intermediate frequency:
12
IC BLOCK DIAGRAM IC, KA2402
VOLTAGE CHART IC, AN7310
IC, MM1434XF
IC, LA1828
13
14
MECHANICAL EXPLODED VIEW 1/1
9 E E 26 21 20
17 19 18 F 16
28
27
A I B
15
C
TN-9ZR-215 P.C.B D 25 P.C.B G H 24 14 13 MIC1 5 D 8 11 12 CUSH,MIC H P.C.B 13 10
E E
D 22 P.C.B P.C.B 23
P.C.B
P.C.B D 7 D D 6 4 3
2 5 1
15
16
MECHANICAL PARTS LIST 1/1
REF. NO 1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
KANRI DESCRIPTION NO. 8A-CS8-005-010 WINDOW,CASS 8A-CS8-033-010 BOX,CASS EX 8A-CS8-031-010 WINDOW,DIAL EX 8A-CS8-030-010 WINDOW,DIAL EZ 8A-CS8-032-010 WINDOW,DIAL U 8A-CS8-001-010 88-CS7-625-010 8Z-CS8-205-010 8A-CS8-018-010 8A-CS8-015-010 8A-CS8-017-010 8A-CS8-021-010 8A-CS8-016-010 8A-CS8-014-010 8A-CS8-013-010 8A-CS8-201-010 8A-CM3-211-010 8Z-CS8-204-010 8A-CS8-012-010 8A-CS8-011-010 CABI,FR SPKR,55MM 4OHM SPR,CASS POINTER, KNOB,RTRY TU HANDL, PANEL,TOP EX S KEY,Q SOUND KNOB,RTRY VOL KNOB,SL FUN GEAR,PVC SPR-P,CASS PLATE,REC KEY,CASS REC KEY,CASS PLAY
PART NO.
REF. NO 19 20 21 22 23 24 25 26 27 28 A B C D E F G H I
KANRI DESCRIPTION NO. 8A-CS8-010-010 KEY,CASS REW 8A-CS8-009-010 KEY,CASS FWD 8A-CS8-008-010 KEY,CASS STOP 88-CS8-212-010 SPR-E,BATT 8Z-CS8-203-010 BOX,BATT 8Z-CS8-202-010 88-CS8-214-010 8A-CS8-002-010 88-CS7-626-010 8A-CS8-007-010 87-B10-114-010 87-261-093-410 87-654-095-410 87-741-095-410 87-741-097-410 87-741-033-410 87-267-527-310 87-254-094-410 87-651-073-410 BOX,BATT + HLDR,BAR ANT CABI,REAR ANT,ROD P7 TYPE LID,BATT VT2+2-12 CR V+3-5 GLD VT1+3-8 CR UT2+3-8 GLD UT2+3-12 UT2+2-4 GLD W/O SLOT SCREW, V+1.7-3 U+3-6 CR VT1+2.6-6
PART NO.
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color B Black C Cream D Orange G Green H Gray L Blue LT Transparent Blue N Gold P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green Transparent Orange LD Dark Blue DT
17
TAPE MECHANISM EXPLODED VIEW 1/1
18
TAPE MECHANISM PARTS LIST 1/1
REF.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PARTNO. S1-877-013-120 S1-877-120-010 S6-002-070-100 S1-877-010-170 S1-877-010-190 S1-877-030-090 S1-877-010-370 S1-867-050-040 S1-877-093-050 S1-877-090-070 S1-877-070-060 S1-877-073-030 S1-877-010-110 S1-877-010-260 S1-877-010-060 S1-877-010-230 S1-877-010-240 S1-877-010-320 S1-877-010-250 S1-877-040-010 S1-877-040-070 S1-877-010-270 S1-877-010-310 S1-877-190-020 S1-877-030-080 S1-877-030-040 S1-877-030-030 S1-877-040-080 S1-877-030-070 S6-401-011-490
KANRI DESCRIPTION NO. CHASSIS ASSY MOTOR PULLEY MOTOR FR-410CA-12250T AUTO LEVER AUTO LEVER SPR SPR,EARTH SPR,LEVER BTN STOP BELT,RF FLYWHEEL ASSY BELT,MAIN SPR,ARM PULLEY RF RF PULLEY ARM ASSY FR BUTTON LEVER SPR BTN,ACTUATOR STOP BUTTON LEVER LEVER,BTN FF LEVER,BTN RWD SPR,PLATE T GEAR LEVER,BTN REC PINCH ROLLER ARM PINCH ROLLER ASSY PLATE,SW SPR,ACTUATOR PLATE TIMING SPR,RC P,PLATE PANEL,HEAD PINCH ROLLER ARM SPR SPR,PANEL HEAD SW,LEAF MSW-1541T
REF.NO 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 A B C D E
PARTNO. S1-867-020-040 S1-877-033-010 S9-400-312-000 S6-201-011-170 S1-877-030-050 S6-207-100-020 S1-877-020-010 S1-821-100-700 S1-877-190-010 S1-877-060-020 S1-877-060-010 S1-877-053-040 S1-821-103-4A0 S1-821-100-460 S1-877-015-030 S9-817-000-000 S9-210-000-000 S9-C33-172-030 S9-999-000-010 S9-888-000-000
KANRI DESCRIPTION NO. RPH COLLAR SENSING PLATE ASSY SPR,HEAD HEAD,RP-7442FS-1251 ARM MG HEAD E TC-230AN(SL) LEVER,SAFETY REC GEAR,FF ARM RC BACK TENSION SPR S REEL TAKE UP REEL ASSY GEAR T ROLLER BACK TENSION SPR T ROLLER GEAR PLATE ASSY SCREW AZIMUTH M2-4.3 SCREW M2-5 CAMERA(SPECIAL) SCREW M2-1.7 P.WASHER 1.85-3.2-0.2 P.WASHER CUT 1.2-3-0.4 P.WASHER CUT 1.5-3.2-0.5 FH WASHER 2.1-5-0.2
F S9-999-030-010 G S9-316-000-000
ACCESSORIES/PACKAGE LIST
REF.NO S S S S 1 1 1 1 2
PARTNO. 87-B30-164-010 87-B30-166-010 87-B30-381-010 87-B30-165-010 8A-CS8-906-010
KANRI DESCRIPTION NO. AC ADAPTOR,AC-D602E AC ADAPTOR,AC-D602H AC ADAPTOR,AC-D602HAs AC ADAPTOR,AC-D602K IB,EZ(9L)A PDF IB,H(ECA)A IB,HA(ESP)A
2 8A-CS8-901-010 2 8A-CS8-902-010
19
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931196 Printed in Singapore