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S/M No. : OG6CDB3001
Service Manual
Microwave Oven
Model: KOG-6CDB3S
KOG-6CDB5S
Caution
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center.
June. 2006
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other micro-
wave source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and
sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5)
Evidence of dropping or abuse.
(c) Before turning on power to the microwave oven for any service test or inspection within the microwave gen-
erating compartments, check the magnetron, wave guide or transmission line, and cavity for proper align-
ment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual
before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal performance standard should be per-
formed on each oven prior to release to the owner.
TABLE OF CONTENTS
SAFETY AND PRECAUTIONS ...........................................................................................................................................2
1. FOR SAFE OPERATION ..................................................................................................................................2
2. FOR SAFE SERVICE PROCEDURES .............................................................................................................2
SPECIFICATIONS ...............................................................................................................................................................3
EXTERNAL VIEW................................................................................................................................................................4
1. OUTER DIMENSION.........................................................................................................................................4
2. FEATURE DIAGRAM ........................................................................................................................................5
3. CONTROL PANEL ............................................................................................................................................6
INSTALLATION ...................................................................................................................................................................7
OPERATIONS AND FUNCTIONS.......................................................................................................................................8
DISASSEMBLY AND ASSEMBLY......................................................................................................................................9
INTERLOCK MECHANISM AND ADJUSTMENT.............................................................................................................18
TROUBLE SHOOTING GUIDE .........................................................................................................................................19
MEASUREMENT AND TEST ............................................................................................................................................23
1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT ........................................................................23
2. MICROWAVE RADIATION TEST ...................................................................................................................24
3. COMPONENT TEST PROCEDURE ...............................................................................................................25
WIRING DIAGRAM............................................................................................................................................................26
PRINTED CIRCUIT BOARD..............................................................................................................................................27
1. CIRCUIT CHECK PROCEDURE ....................................................................................................................27
2. PCB CIRCUIT DIAGRAM................................................................................................................................30
3. P.C.B. LOCATION NO ....................................................................................................................................31
EXPLODED VIEW AND PARTS LIST...............................................................................................................................32
1. DOOR ASSEMBLY .........................................................................................................................................32
2. CONTROL PANEL ASSEMBLY......................................................................................................................32
3. TOTAL ASSEMBLY.........................................................................................................................................32
1
SAFETY AND PRECAUTIONS
1. FOR SAFE OPERATION
Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may
cause serious bodily injury to the operator.
IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE.
(Only a trained service personnel should make repairs.)
(1) A broken door hinge.
(2) A broken door viewing screen.
(3) A broken front panel, oven cavity.
(4) A loosened door lock.
(5) A broken door lock.
The door gasket plate and oven cavity surface should be kept clean.
No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven.
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN.
The microwave oven has concealed switches to make sure the power is turned off when the door is opened.
Do not attempt to defeat them.
DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.
2. FOR SAFE SERVICE PROCEDURES
1. If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the
oven.
2. If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing the
oven.
(a) inform the manufacturer, importer or assembler,
(b) repair the unit at no cost to the owner,
(c) attempt to ascertain the cause of the excessive leakage,
(d) tell the owner of the unit not to use the unit until the oven has been brought into compliance.
3. If the oven operates with the door open, the service person should tell the user not to operate the oven and contact
the manufacturer and the dealer immediately.
IMPORTANT
The wire in this mains lead coloured in accordance with the following code.
Green-and-yellow : Each
Blue : Neutral
Brown : Live
As the colours of the wires in the manins lead of this appliance may not correspond with the coloured markings
identifying the terminals in your plug, proceed as follows.
The wire which is coloured green-and-yellow must be connected to the terminal in the plug which is marked with
the letter `E', earth symbol or coloured green-and-yellow.
The wire which is coloured blue must be connected to the terminal which is marked with the letter `N' or coloured
black.
The wire which is coloured brown must be connected to the terminal which is marked with the letter `L' or
coloured red.
NOTE :
The oven is designed for counter-top use only.
2
SPECIFICATIONS
MODEL KOG-6CDB3S / KOG-6CDB5S
POWER SUPPLY 230V-50Hz, SINGLE PHASE WITH EARTHING
MICROWAVE 1000W / 1200W
POWER CONSUMPTION GRILL 1050W
COMBINATION 2100W / 2200W
MICROWAVE ENERGY OUTPUT 700W / 800W
MICROWAVE FREQUENCY 2450MHz
OUTSIDE DIMENSIONS (W X H X D) 465 x 279 x 354 mm
CAVITY DIMENSIONS (W X H X D) 290 x 220 x 306 mm
NET WEIGHT APPROX. 11.9 kg
TIMER 59 min. 90 sec.
POWER SELECTIONS 10 LEVELS
CAVITY VOLUME 20L
* SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
3
EXTERNAL VIEW
1. OUTER DIMENSION
465 354
279
4
2. FEATURE DIAGRAM
1 2 3 4 5
6
w q 8
0 7
9
1 Door seal - Door seal maintains the microwave energy within the oven cavity and prevents microwave leakage.
2 Reflector (Insulator Heater)
3 Heating Element
4 Oven cavity
5 Safety interlock system
6 Door release button - By pushing this button the latch system cut off all circuits and stops the oven before the door is
opened.
7 Metal rack
8 Coupler - This fits over the shaft in the centre of the ovens cavity floor. This is to remain in the oven for all cooking.
9 Roller guide - This must always be used for cooking together with the glass cooking tray.
0 Glass cooking tray - Made of special heat resistant glass. Food in a proper receptacle is placed on this tray for cooking.
q Door viewing screen - Allows viewing of food. The screen is designed so that light can pass through, but not the
microwave.
w Door hook - When the door is closed, it will automatically shut off. If the door is opened while the oven is operating, the
magnetron will immediately stop operating.
5
3. CONTROL PANEL
1
2
4
3
5
7 6
0 8
9
q
w e
1 Display - Cooking time, power level, indicators and the current time are displayed.
2 Auto Cook - Used to cook or reheat many favorite food.
3 One Touch Cook - Used to cook or reheat specific quantities of food.
4 Up - Used to increase time to cooking.
5 Down - Used to decrease time to cooking.
6 Grill - Used to cook Grill.
7 Combi - Used to cook Combi.
8 Clock - Used to set clock.
9 Defrost - Used to defrost foods for time.
0 Power - Used to set power level.
q Time Set Pad - Used to set the cooking time and the current time.
w Stop/Clear - Used to stop the oven operation or to delete the cooking data.
e Start/Speedy Cook - Used to start the oven and also used to set a reheat time.
6
INSTALLATION
1. Steady, flat location
This microwave oven should be set on a steady, flat surface.
This microwave oven is designed for counter top use only.
2. Leave space behind and side
All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually,
cause oven failure.
3. Away from Radio and TV sets
Poor television reception and radio interference may result if the oven is located close to a TV, Radio, antenna or feeder
and so on.
4. Away from heating appliances and water taps
Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be
adversely affected and breakdowns occur.
5. Power supply