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FORD
FH-2077ZF/X1H/UC
Service
Manual ORDER NO.
CRT2822
RECEIVER ASSY RADIO
FH-207 7ZF X1H/UC
FH-217 7ZF X1H/UC
VEHICLE PRODUCED AFTER FORD PART No. ID No. PIONEER MODEL No.
FORD RANGER 2002 2L54-18C868-AB - FH-2077ZF/X1H/UC
FORD SPORT TRUCK 2002 2L2T-18C868-AA - FH-2177ZF/X1H/UC
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-597 CRT1829 S7 CD Mech. Module:Circuit Description, Mech. Description, Disassembly
CX-1011 CRT2406 3L Cassette Mech. Module:Mech. Description, Disassembly
NOTE:
- Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
For details, refer to "Important symbols for good services".
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2002 K-ZZU. JUNE 2002 Printed in Japan
FH-2077ZF,2177ZF
CONTENTS
1. SAFETY INFORMATION ...........................................3 7. GENERAL INFORMATION ......................................76
2. EXPLODED VIEWS AND PARTS LIST......................4 7.1 DIAGNOSIS........................................................76
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..10 7.1.1 DISASSEMBLY .........................................76
4. PCB CONNECTION DIAGRAM ...............................38 7.1.2 CONNECTOR FUNCTION DESCRIPTION ..78
5. ELECTRICAL PARTS LIST .......................................54 7.1.3 PCB LOCATION ........................................79
6. ADJUSTMENT ........................................................66 7.2 PARTS.................................................................80
7.2.1 IC ...............................................................80
7.2.2 DISPLAY ...................................................85
7.3 OPERATION FLOW CHART...............................86
7.4 CLEANING .........................................................87
8. OPERATIONS AND SPECIFICATIONS ...................88
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
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FH-2077ZF,2177ZF
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
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FH-2077ZF,2177ZF
2. EXPLODED VIEWS AND PARTS LIST
2.1 EXTERIOR
F
E D
B
C
A
4
FH-2077ZF,2177ZF
NOTE:
- Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
- For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BMZ26P250FMC 39 Screw BSZ30P050FMC
2 Screw BSZ26P050FMC 40 Button(EJ) CAC7446
3 Screw BSZ30P050FMC 41 Keyboard Unit HWM8124
4 Screw BSZ30P120FMC 42 Socket (CN958) CKS3550
5 CD Mechanism Module(S7F VA) CXK5028 43 Socket (CN957) CKS3551
6 Cassette Mechanism Module EXK4260 44 VF HAW1359
7 Connector CDE5462 45 Button(AM) CAC7447
8 Case HNB2059 46 Button(FM) CAC7448
9 Insulator HNM0089 47 Connector (CN954) HKS3129
10 Heat Sink HNR1418 48 Button(MUTE) CAC7449
11 Rail Guide HNV4897 49 Spacer HNM4761
12 Mother Unit(FH-2077ZF) HWM0072 50 Shield HNC7337
Mother Unit(FH-2177ZF) HWM0081 * 51 Insulator HNM5230
13 Plug (CN952) CKS3537 52 IC(IC301) TDA7560
14 Plug (CN953) CKS3538 53 IC(IC802) PA2024A
15 Tuner Unit CWE1428 54 Transistor (Q618) 2SD2396
16 Holder CNC6122 55 Transistor (Q803) 2SA1358
17 Connector (CN901) HKM1237 56 Transistor (Q805) 2SA1358
18 Connector (CN702) CKS3568 57 Transistor (Q1054) 2SD2396
19 Connector (CN701) HKS2256 58 Cord HDE5049
20 Antenna (CN402) HKX1054 59 Tape CNM5582
21 Holder HNC6458 60 Screw HBA1416
22 Holder HNC6459 61 Screw HBA1404
23 Holder HNC6470 62 Sheet CNM5480
* 24 Insulator HNM5228 63 Rubber HNV4541
25 Compound Unit(FH-2077ZF) HWM0074 * 64 Cord CDE5451
Compound Unit(FH-2177ZF) HWM0082 65 Shield CNC9768
26 Screw BMZ26P060FMC 66 Cushion CNC9769
27 Plug (CN1001) CKS1621 67 Button(TAPE) CAC7450
28 Plug (CN201) CKS1622 68 Button(CD) CAC7451
29 Connector(CN1051) HKS3129 69 Button(AUTO,RDS) CAC7452
* 30 Holder HNC6457 70 Button(TUNE) CAC7453
31 Holder HNC6650 71 Button(EJ) CAC7454
32 Shield HNC6930 72 Button(BASS,TREB) CAC7455
* 33 Insulator HNM5229 73 Button(BAL,FADE) CAC7456
34 Chassis Unit HXA8841 74 Button(SEL) CAC7457
35 Chassis Unit HXA8842 75 Button(1,2) CAC7458
36 Knob Assy CXB8377 76 Button(3,4) CAC7459
37 Grille Unit CXB9218 77 Button(5,6) CAC7460
38 Screw BPZ26P080FMC 78 Door CAT2339
* 79 Spring HBH1920
80 Housing CNV7032
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FH-2077ZF,2177ZF
2.2 CD MECHANISM MODULE
H
G
GEM1040
GEM1035
6
FH-2077ZF,2177ZF
- CD MECHANISM MODULE SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Control Unit CWX2249 46 Connector (CN701) CKS2775
2 Pickup Unit (Service) CXX1232 47 Connector (CN801) CKS2196
3 Screw IMS26P035FMC 48 Spring CBH1832
4 Screw BMZ20P025FMC 49 Spring CBH1833
5 Screw BMZ20P040FMC 50 Roller CLA2627
6 Screw BSZ20P040FMC 51 Arm CNV4136
7 Screw (M2x3) CBA1077 52 Arm Unit CXA8565
8 Screw (M2x2) CBA1250 53 Bracket CNC6056
9 Screw (M2x5) CBA1399 54 Load Motor Unit (M3) CXA8702
10 Screw (M2x3.85) CBA1362 55 Screw JFZ20P025FMC
11 Spring CBH1724 56 Arm CNV4120
12 Spring CBH1729 57 Roller CNV4509
13 Spring CBH1730 58 Gear Unit CXA8701
14 Spring CBH1731 59 Screw (M2x5) CBA1399/
15 Spring CBH2348 60 Frame CNC6844
16 Spring CBH1745 61 Damper CNV3974
17 Spring CBH1848 62 Spring CBH1736
18 Spring CBH1849 63 Spring CBH1863
19 Spring CBH1939 64 Spring CBH1945
20 Spring CBL1497 65 Spring CBL1326
21 Roller CLA2627 66 Arm CNC8364
22 Frame CNC8365 67 Lever CNC6054
23 Bracket CNC5871 68 Spacer CNM3315
* 24 Bracket CNC6376 69 Sheet CNM6412
25 Cushion CNM3917 70 Arm CNV5031
26 Sheet CNM4873 71 Arm CNV4123
27 Ball CNR1189 72 Arm CNV4124
28 P.C.Board CNP5243 73 Arm CNV4125
29 Bearing CNR1415 74 Arm CNV4138
30 Belt CNT1071 75 Arm CNV5032
31 Damper CNV3974 76 Clamper CNV5912
32 Gear CNV5789 77 Screw (M2x2) CBA1250
33 Gear CNV5820 78 Connector CDE4576
34 Gear CNV4857 79 Arm CNC7383
35 Gear CNV5821 * 80 Gathering P.C.Board CNX2445
36 Holder CNV4663 81 Photo-transistor (Q1, 2) CPT-230S-X
37 Holder CNV5071 82 Frame Assy CXB1068
38 Guide CNV5823 83 Elbo Arm Assy CXA8889
39 Screw Unit CXB4265 84 Load Motor Assy CXA8891
40 CRG Motor Unit (M2) CXB3043 85 LO Arm Assy CXA8892
41 Motor Unit (M1) CXA9101 86 Shaft CLA3133
42 Lever Unit CXA9300 87 Guide Arm Assy CXB1850
43 Chassis Unit CXB2574
44 Screw JGZ17P025FZK
45 Connector (CN101) CKS1953
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FH-2077ZF,2177ZF
2.3 CASSETTE MECHANISM MODULE
For grease application, refer to the service manual for CX-1011 (CRT2406).
I
J
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FH-2077ZF,2177ZF
- CASSETTE MECHANISM MODULE PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BSZ20P040FMC 41 Arm ENC1537
2 Washer CBF1037 42 Screw JGZ20P025FNI
3 Washer CBG1003 43 Guide ENC1545
4 Screw EBA1028 44 Chassis Unit EXA1609
5 Screw CBA1037 45 Pinch Holder Unit EXA1608
6 Spring EBH1653 46 Pinch Roller ENV1518
7 Spring EBH1642 47 Pinch Holder Unit EXA1607
8 Spring EBH1641 48 Pinch Roller ENV1518
9 Spring EBH1626 49 Reel Unit EXA1625
10 Spring EBH1627 50 Head Base Unit EXA1611
11 Spring EBH1648 51 Lever Unit EXA1587
12 Cord EDD1024 52 Gear Unit EXA1596
13 Photo-reflector(Q101) EGN1004 53 Motor Unit(M2) EXA1623
14 Arm ENC1526 54 Washer HBF-179
* 15 Lever ENC1544 55 Spring EBH1537
16 Lever ENC1543 56 Worm Gear ENV1564
17 Arm ENC1532 57 Spring EBH1654
18 Frame ENC1533 58