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FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04

FN-100/FN-500

SERVICE MANUAL

14413
FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04

CONTENTS
GENERAL, MECHANICAL/ELECTRICAL
1. SPECIFICATIONS ........................................................................................... M-1
2. PARTS IDENTIFICATION ............................................................................... M-3
3. CROSS-SECTIONAL VIEW ............................................................................ M-4
4. DRIVE SYSTEM .............................................................................................. M-5
5. ELECTRICAL COMPONENTS LAYOUT ........................................................ M-6
6. TRANSPORT MECHANISM ............................................................................ M-8
6-1. Paper Transport Mechanism ................................................................... M-8
(1) Paper Entrance Transport Mechanism ............................................ M-8
(2) Transport Motor Control .................................................................. M-8
(3) 1st Tray Transport Mechanism ........................................................ M-9
(4) Upper Exit Motor Control ................................................................. M-9
(5) Mail Bin Transport Mechanism (FN-500) ......................................... M-10
(6) Lower Transport Motor Control ........................................................ M-10
6-2. Paper Transport Path Switching Mechanism ........................................... M-11
(1) 1st Tray/Finisher Tray Path Switching Mechanism ......................... M-11
(2) Upper Entrance Switching Solenoid Control ................................... M-11
(3) Finisher Tray/Mail Bin Path Switching Mechanism (FN-500) .......... M-12
(4) Lower Entrance Switching Solenoid Control ................................... M-12
7. PUNCH MECHANISM ..................................................................................... M-13
8. FINISHER TRAY ............................................................................................. M-14
8-1. CD Aligning Mechanism .......................................................................... M-15
(1) CD Aligning Plate ............................................................................ M-15
(2) CD Aligning Motor Control ............................................................... M-16
(3) Paddle ............................................................................................. M-17
(4) Paddle Motor Control ....................................................................... M-17
(5) Paper Curl Taming Mechanism ....................................................... M-18
(6) Paper Curl Taming Motor Control .................................................... M-18
8-2. Shifting Mechanism ................................................................................. M-19
(1) Shifting Mechanism ......................................................................... M-19
(2) Shift Motor Control ........................................................................... M-19
8-3. Finisher Tray Drive Mechanism ............................................................... M-20
(1) Finisher Tray Drive Mechanism ....................................................... M-20
(2) Paper Trailing Edge Alignment ........................................................ M-20
(3) Finisher Tray Motor Control ............................................................. M-21
9. PAPER HOLDING TRAY ................................................................................. M-22
10. ELEVATOR TRAY ........................................................................................... M-23
10-1.Elevator Tray Ascent/Descent Mechanism .............................................. M-23
10-2.Elevator Tray Stop Position Detection ..................................................... M-24
11. STAPLING UNIT .............................................................................................. M-25
11-1.Stapler Mechanism .................................................................................. M-25
11-2.Staple Sheet Empty Detection ................................................................. M-26
12. HORIZONTAL TRANSPORT UNIT ................................................................. M-27
12-1.Parts Identification ................................................................................... M-27
12-2.Paper Transport Mechanism ................................................................... M-28

i
FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04

(1) Entrance Path Switching Mechanism .............................................. M-28
(2) Paper Entrance Switching Motor Control ........................................ M-28
(3) Paper Transport to Finisher ............................................................. M-28

DIS/REASSEMBLY, ADJUSTMENT
13. DIS/REASSEMBLY ......................................................................................... D-1
13-1.Removal of the External Covers .............................................................. D-1
13-2.Removal of the Punch Unit ...................................................................... D-2
13-3.Disassembly of the Stapling Unit ............................................................. D-2
13-4.Removal and Reinstallation of the Cables ............................................... D-3
(1) Removal of the Cable (Rear) ........................................................... D-3
(2) Removal of the Cable (Front) .......................................................... D-4
(3) Installation of the Cable (Front):
The same procedure applies to the rear cable, except the cable
winding direction which is opposite. ................................................ D-4
14. ADJUSTMENTS .............................................................................................. D-5
14-1.Check/Adjustment of the Punch Hole Position ........................................ D-5
14-2.Adjustment of the Solenoids and Sensors ............................................... D-6
(1) Adjustment of Upper Entrance Switching Solenoid SL1 .................. D-6
(2) Adjustment of Lower Entrance Switching Solenoid SL2 (FN-500) .. D-7
(3) Sensor LED Output Adjustment ...................................................... D-8

TROUBLESHOOTING
1. SENSOR CHECK ............................................................................................ T-1
1-1. Sensor Check .......................................................................................... T-1
1-2. Sensor Check Procedures ....................................................................... T-1
2. MISFEED DETECTION AND TROUBLESHOOTING PROCEDURES ........... T-2
2-1. Location of Misfeed Detecting Sensors ................................................... T-2
2-2. Misfeed Detection .................................................................................... T-3
2-3. Troubleshooting Procedures .................................................................... T-5
(1) Horizontal Transport Unit Misfeed ................................................... T-5
(2) Finisher Transport Section Misfeed ................................................. T-5
(3) 1st Tray Exit Misfeed ....................................................................... T-6
(4) Copy Set Exit Misfeed ..................................................................... T-6
(5) Mail Bin Transport Misfeed .............................................................. T-7
(6) Finisher Tray Exit Misfeed ............................................................... T-7
(7) Staple Misfeed ................................................................................. T-8
3. MALFUNCTION DETECTION AND TROUBLESHOOTING PROCEDURES . T-9
3-1. Malfunction Detection .............................................................................. T-9
3-2. Troubleshooting Procedures .................................................................... T-11
(1) C0B00 .............................................................................................. T-11
(2) C0B0F ............................................................................................. T-11
(3) C0B30 .............................................................................................. T-12
(4) C0B38 .............................................................................................. T-12
(5) C0B4D ............................................................................................. T-12
(6) C0B4E ............................................................................................. T-13
(7) C0B50 .............................................................................................. T-13
(8) C0BA0 ............................................................................................. T-13

ii
FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04

GENERAL,
MECHANICAL/ELECTRICAL
FrameMaker Ver.5.5(PC) FN-100/FN-500 OPTION FOR Di350
98.11.04

1 SPECIFICATIONS

Type : Auto Feeder Multi Staple Finisher
Installation : Freestanding
Modes : Non-Shift (Non-Sort), Shift (Sort/Group), Staple, Hole Punch
Copy Media :

No. of
Mode Paper Type Paper Size Weight Max. Capacity Sheets to
be Stapled
Non-Shift Plain paper Inch Areas: 60 to 90g/m