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TOYOTA
Service
Manual ORDER NO.
CRT2723
MULTI CD CONTROL FM/AM CASSETTE DECK
FH-M2017ZT X1N/ES
VEHICLE DESTINATION PRODUCED AFTER TOYOTA PART No. ID No. PIONEER MODEL No.
HILUX THAILAND October 2001 86120-YZB21 T2602 FH-M2017ZT/X1N/ES
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly
CX-977 CRT2624 S9 CD Mech. Module:Circuit Description, Mech.Description, Disassembly
- Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation.
"Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
CONTENTS
1. SAFETY INFORMATION ............................................3 7. GENERAL INFORMATION .......................................55
2. EXPLODED VIEWS AND PARTS LIST .......................4 7.1 DIAGNOSIS ........................................................55
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...10 7.1.1 DISASSEMBLY .........................................55
4. PCB CONNECTION DIAGRAM ................................26 7.1.2 CONNECTOR FUNCTION DESCRIPTION........59
5. ELECTRICAL PARTS LIST ........................................36 7.2 PARTS .................................................................60
6. ADJUSTMENT..........................................................41 7.2.1 IC................................................................60
7.2.2 DISPLAY ....................................................68
7.3 OPERATIONAL FLOW CHART ...........................69
8. OPERATIONS AND SPECIFICATIONS.....................70
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2001 K-ZZU. SEPT. 2001 Printed in Japan
FH-M2017ZT
- CD Player Service Precautions
1. For pickup unit(CXX1482) handling, please refer
to"Disassembly"(see page 55).
During replacement, handling precautions shall be
taken to prevent an electrostatic discharge(protection
by a jumper-solder).
2. During disassembly, be sure to turn the power off
since an internal IC might be destroyed when a con-
nector is plugged or unplugged.
3. Please checking the grating after changing the ser-
vice pickup unit(see page 44).
2
FH-M2017ZT
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and
refer the repair to a qualified service technician.
3
FH-M2017ZT
2. EXPLODED VIEWS AND PARTS LIST
2.1 EXTERIOR
4
FH-M2017ZT
NOTE:
- Parts marked by "*"are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BSZ26P060FMC 31 Button(SEEK) CAC7054
2 Screw BSZ26P120FMC 32 Button(EQ) CAC7148
3 Screw BSZ30P080FMC 33 Button(1-6) CAC7149
4 Connector CDE6545 34 Button(DISC) CAC7470
5 IC(IC302) TDA7384 35 Button(AM/FM) CAC7471
6 Chassis CNA2380 36 Button( ) CAC7472
7 Case CNB2653 37 Button(TAPE) CAC7473
8 Heat Sink CNC9589 38 Button(SCAN) CAC7474
9 Earth Plate CNC9600 39 Button(VOL) CAC7475
10 Insulator CNM7489 40 Spacer CNM6151
11 Cushion CNM7492 41 Cover CNM6267
12 Cushion CNM7541 42 Holder CNS6946
13 Main Unit CWM7902 43 Holder CNV6686
14 Screw BSZ30P060FMC 44 Holder CNV6687
15 Screw(M3x4) CBA1393 45 Keyboard Unit CWM7903
16 Terminal(CN403) CKF1059 46 LCD CAW1684
17 Plug(CN402) CKM1221 47 Socket(CN901) CKS3550
18 Connector(CN401) CKM1222 48 Holder CNC7806
19 Connector(CN651) CKS2770 49 Spacer CNM6024
20 Plug(CN681) CKS3537 50 Connector CNV5386
21 Connector(CN621) CKS3568 51 Lighting Conductor CNV5750
22 Antenna Jack(ANT1) CKX1060 52 Grille CNS6705
23 Holder CNC9287 53 Door CAT2282
24 Holder CNC9288 54 Spring CBH1371
25 FM/AM Tuner Unit CWE1557 55 Transistor(Q441,451) 2SB1185
26 Holder CNC8855 56 Chassis Unit CXB7831
27 Screw BPZ26P100FMC 57 CD Mechanism Module(S9T) CXK5520
28 Button(PWR) CAC6954 58 Cassette Mechanism Module EXK4247
29 Button(CD EJECT) CAC6955 59 Screw ISS26P055FUC
30 Button(TAPE EJECT) CAC6957 60 Lighting Conductor CNV5704
61 Lighting Conductor CNV6680
62 Lighting Conductor CNV6682
5
FH-M2017ZT
2.2 CD MECHANISM MODULE
C
6
FH-M2017ZT
- CD MECHANISM MODULE SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Control Unit CWX2608 46 Gear CNV6320
2 Connector(CN701) CKS1959 47 Arm CNV6322
3 Connector(CN101) CKS3486 48 Arm CNV6323
4 Screw BMZ20P025FMC 49 Arm CNV6324
5 Screw BSZ20P040FMC 50 Arm CNV6888
6 Screw(M2x4) CBA1362 51 Arm CNV6889
7 Screw(M2x3) CBA1527 52 Guide CNV6327
8 Screw CBA1545 53 Arm CNV6924
9 Washer CBF1037 54 Guide CNV6921
10 Washer CBF1038 55 Rack CNV6923
11 Washer CBF1039 56 Clamper CNV6331
12 Washer CBF1060 57 Arm CNV6332
13 Spring CBH2378 58 Guide CNV6333
14 Spring CBH2379 59 Cover CNV6334
15 Spring CBH2514 60 Arm CNV6335
16 Spring CBH2533 61 Guide CNV6336
17 Spring CBH2382 62 Roller CNV6338
18 Spring CBH2383 63 Damper CNV6175
19 Spring CBH2384 64 Damper CNV6662
20 Spring CBH2527 65 Guide CNV6925
21 Spring CBH2386 66 Chassis Unit CXB7980
22 Spring CBH2537 * 67 Arm Unit CXB7983
23 Spring CBH2390 68 Arm Unit CXB7984
24 Spring CBH2391 69 Arm Unit CXB7985
25 Spring CBH2523 70 Motor Unit(M2) CXB5903
26 Spring CBH2426 71 Screw Unit CXB5904
27 Spring CBH2444 72 Gear Unit CXB8076
28 Spring CBL1494 73 Bracket Unit CXB7982
29 Spring CBL1553 74 Motor Unit(M1) CXB6007
30 Shaft CLA3845 75 Arm Unit CXB7981
31 Roller CLA3910 76 Screw(M2x5) EBA1028
32 Frame CNC9654 77 Screw JFZ20P020FMC
33 Lever CNC9664 78 Screw JGZ17P020FZK
34 Lever CNC8949 79 Washer YE15FUC
35 Arm CNC9661 80 Washer YE20FUC
36 Arm CNC9016 81 Pickup Unit(Service)(P9) CXX1482
37 Arm CNC9017 82 Screw IMS26P030FMC
38 Bracket CNC9123 83 Guide CNV6922
39 Frame CNC9656 84 Roller CNV6887
40 Belt CNT1086 85 Spring CBH2509
41 Gear CNV6886 86 Spring CBH2512
42 Gear CNV6316 87 Spring CBH2536
43 Gear CNV6317 88 Collar CNV6906
44 Gear CNV6318
45 Gear CNV6319
7
FH-M2017ZT
2.3 CASSETTE MECHANISM MODULE
D
E
8
FH-M2017ZT
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BSZ20P040FMC 31 Lever ENV1551
2 Washer CBF1037 32 Flywheel ENV1554
3 Washer CBG1003 33 Gathering PCB ENX1073
4 Screw EBA1028 34 Switch(S101,102,103) ESG1007
5 Screw CBA1037 35 Deck Unit EWM1033
6 Spring EBH1653 36 Plug(CN251) CKS3540
7 Spring EBH1642 37 Gathering PCB ENX1067
8 Spring EBH1641 38 Motor Unit(M1) EXA1491
9 Spring EBH1626 39 Motor EXM1028
10 Spring EBH1627 40 Head Assy(HD1) EXA1630
11 Spring EBH1648 41 Motor Unit(M2) EXA1580
12 Cord EDD1024 42 Screw BMZ20P022FMC
13 Photo-reflector(Q101) EGN1004 43 Bracket ENC1528
14 Arm ENC1526 44 Chassis Unit EXA1615
* 15 Lever ENC1544 45 Pinch Holder Unit EXA1608
16 Lever ENC1543 46 Pinch Roller ENV1518
17 Arm ENC1532 47 Pinch Holder Unit EXA1607
18 Frame ENC1533 48 Pinch Roller ENV1518
19 Holder ENC1534 49 Reel Unit EXA1625
20 Gear ENC1535 50 Head Base Unit EXA1611
21 Arm ENC1550 51 Lever Unit EXA1587
22 Roller ENR1040 52 Gear Unit EXA1596
23 Belt ENT1027 53 Motor Unit(Service) EXX1055
24 Collar ENV1508 54 Washer HBF-179
25 Arm ENV1539 55 Spring EBH1537
26 Arm ENV1540 56 Arm ENC1537
27 Gear ENV1569 57 Sensor Unit EWM1041
28 Gear ENV1547
29 Gear ENV1560
30 Worm Wheel ENV1566
9
1 2 3 4
FH-M2017ZT
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A MAIN UNIT
ANT FM/AM TUNER UNIT
FM/AM 1ST IF 10.7MHz MPXREF 41kHz
ANT1
A AMANT
AMRF T51 Q51 CF51 CF52 CF53 AMDET
28 ATT L ch
IC 2 FM MPX 6
R ch
5
ANT1 ADJ IC1 COMP
21
MIXER, IF AMP, DET. LDET
18
FMANT
27 ATT
RFGND
26 FMRF
CF202
IC 3
RF ADJ AM 2ND IF X901 EEPROM
450kHz 10.25MHz
FMLOCL
VDD
AMDET
STIND
SDBW
DGND
FMSD
DI/DO
CREQ
VCC
ANT2 ADJ
NL1
NL2
CE2
CE1
WC
AM
NC
CK
SL
IN
LOCH LOCL
23 25 7 17 20 22 10 19 14 24 9 11 12 15 16 8 13 2 3 4 1
TU5V
Q201
TU8V
B
LANL
TUN L
E
2
5
CDL 4
TAPE L 3
CN252 CN251
CN621
1 Lch
FWD 3 14
3
6
L-ch
37 EQ AMP
16 MS V
36 5 5
5 IC251 17 f/R f/R
REV 39 HA12228F 6 6
L-ch
4 65 24
20 MUTE
9 MS BEEP
CN254 85
stby
B.U 66 89
M2 20 20 SYSMUTE
2 BU fR
SUB M 2 5 18 19 77
CSLOAD
MOTOR 1 11 78
41
POS 13 POS POS SYSPOW
13
MECHANISM 13 NES ES 80
ES XOUT
13
CN255 1 DRIVER 15 15 82 X501
14 SC2 16 SC2 SC2
16 83 SC1 15
M1 IC351 XIN
15 SC1 SC1
MAIN M PA2020A 17 17 84
MOTOR 16 CM CM CM
18 18 SYSTEM