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HS-RX118 HS-RX218
YL YL
SERVICE MANUAL
STEREO RADIO CASSETTE PLAYER BASIC TAPE MECHANISM : CL-830-5 L-SIL
· This Service Manual is the "Revision Publishing" and replaces "Simple Manual" (S/M Code No. 09-00B-438-3T1).
S/M Code No. 09-00C-438-3R1
RE VI SIO DA N TA
SPECIFICATIONS
Frequency range: Reception area USA Reception area JP AM 530 1,710 kHz (10 kHz steps) FM1, FM2 87.5 108.1 MHz (200 kHz steps) AM 531 1,629 kHz (9 kHz steps) FM1, FM2 76 108 MHz (100 kHz step in 76 90 MHz, 50 kHz step in 90 108 MHz) AM 531 1,602 kHz (9 kHz steps) FM1, FM2 87.5 108 MHz (50 kHz steps) 4 mW + 4 mW (EIAJ 32 ohms) DC 3 V using two R6 (size AA) dry cell batteries AC house current using the optional AC adaptor Aiwa AC-D302 112.9 (W) x 84 (H) x 29.3 (D) mm (excluding projecting parts and controls) (41/2 x 33/8 x 13/16 in.) Approx.134 g (4.7 oz.) excluding batteries
Reception area EU Maximum output: Power sources:
Maximum outside : dimensions Weight:
· Design and specifications are subject to change without notice.
ACCESSORIES / PACKAGE LIST
REF. NO. PART NO. 1 1 2 2 3 8B-HR9-904-010 8B-HR9-914-010 87-B30-395-010 87-B30-405-010 8A-HR9-951-010
KANRI NO.
DESCRIPTION
IB,YL(3L)118 C<118> IB,YL(3L)218 C<218> HEADPHONE,HP-M007(T2)<118> HEADPHONE,HP-M041(T2)<218> RC UNIT,RC 208<218>
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ELECTRICAL MAIN PARTS LIST
REF. NO. IC
PART NO.
KANRI NO.
DESCRIPTION
REF. NO. C213 C215 C216 C217 C218 C219 C220 C221 C222 C224 C225 C226 C227 C228 C229 C230 C231 C232 C233 C234 C235 C237 C238 C239 C241 C245 C246 C247 C301 C302 C303 C304 C305 C306 C307 C309 C310 C312 C351 C353 C354 C355 C357 C358 C359 C360 C401 C402 C403 C404 C405 C406 C407 C408 C409 C411 C412 C502 C503 C504 C505 C506 C507 C508 C509 C510 C513 C514 C515 C516
87-A21-407-040 87-A20-904-080 87-A20-532-140 87-A21-564-010 87-A21-566-040 87-A21-684-040 TRANSISTOR 87-026-476-080 89-115-865-080 89-342-153-080 87-026-475-080 89-508-804-080 89-341-165-080 87-026-414-080 87-026-425-080 89-327-125-080 87-A30-085-040 DIODE 87-A40-822-040 87-A40-360-080 87-001-166-080 87-017-779-080 MAIN C.B BPF201 C101 C102 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120 C124 C130 C141 C142 C151 C152 C153 C154 C191 C192 C201 C202 C203 C204 C205 C206 C208 C209 C210 C212 87-A92-006-010 87-A90-601-010 87-012-272-080 87-012-272-080 87-010-501-010 87-010-501-010 87-012-277-080 87-012-277-080 87-012-365-080 87-012-365-080 87-A11-025-080 87-A11-025-080 87-012-271-080 87-012-271-080 87-010-196-080 87-010-196-080 87-010-502-010 87-010-502-010 87-010-196-080 87-010-501-010 87-012-286-080 87-010-831-080 87-010-805-080 87-010-805-080 87-010-196-080 87-010-196-080 87-A11-056-080 87-A11-056-080 87-010-503-010 87-010-503-010 87-012-199-080 87-012-156-080 87-012-199-080 87-012-286-080 87-010-787-080 87-012-269-080 87-010-787-080 87-010-805-080 87-012-191-080 87-012-286-080
C-IC,TA2104BFN C-IC,TK11823MTL C-IC,LB1977M-TLM C-IC,TC9318FA-058 C-IC,S-80820ANNP C-IC,TA2145AF
KANRI DESCRIPTION NO. 87-012-160-080 C-CAP,U 50P-50 CK 87-010-198-080 CAP,CHIP 0.022 87-010-831-080 C-CAP,U 0.1-16 Z F 87-A10-039-080 C-CAP,U 470P-50 J CH 87-012-191-080 CHIP CAP 68 PF 87-012-247-080 87-012-172-080 87-012-286-080 87-012-195-080 87-010-178-080 87-010-805-080 87-010-831-080 87-010-805-080 87-010-831-080 87-012-286-080 87-A10-707-080 87-010-196-080 87-010-497-010 87-010-787-080 87-010-787-080 87-010-501-010 87-010-959-080 87-010-959-080 87-012-286-080 87-010-831-080 87-012-195-080 87-012-268-080 87-012-274-080 87-010-197-080 87-010-197-080 87-010-198-080 87-A11-282-080 87-012-167-080 87-012-170-080 87-012-191-080 87-010-805-080 87-010-831-080 87-010-196-080 87-012-268-080 87-010-196-080 87-010-503-010 87-012-268-080 87-010-831-080 87-010-196-080 87-010-196-080 87-012-157-080 87-A10-201-080 87-010-805-080 87-016-526-080 87-010-992-080 87-010-992-080 87-010-992-080 87-010-992-080 87-010-196-080 87-010-196-080 87-010-805-080 87-010-805-080 87-A11-056-080 87-A11-056-080 87-A11-056-080 87-012-180-080 87-012-180-080 87-A11-056-080 87-010-831-080 87-010-831-080 87-010-831-080 87-010-831-080 87-012-274-080 87-010-831-080 87-012-195-080 C-CAP,U 18P-50JUJ CAPACITOR CHIP U 10P CH CAP,U 0.01-25 C-CAP,U 100P-50CH CHIP CAP 1000P CAP,S 1-16 C-CAP,U 0.1-16 Z F CAP,S 1-16 C-CAP,U 0.1-16 Z F CAP,U 0.01-25 C-CAP,U 0.47U-16 F Z CAP,S 0.1-25 Z F CAP,E 4.7-35 GAS CAP,U 0.022-25 CAP,U 0.022-25 CAP GAS 47-4 CHIP CAP,U 0.056-16F CHIP CAP,U 0.056-16F CAP,U 0.01-25 C-CAP,U 0.1-16 Z F C-CAP,U 100P-50CH C-CAP,U 330P-50 B CHIP CAP,U 1000P-50B CAP,CHIP 0.01 DM CAP,CHIP 0.01 DM CAP,CHIP 0.022 C-CAP,S 1-16 K B C-CAP,U 5P-50 CH C-CAP,U 8P-50 CH CHIP CAP 68 PF CAP,S 1-16 C-CAP,U 0.1-16 Z F CAP,S 0.1-25 Z F C-CAP,U 330P-50 B CAP,S 0.1-25 Z F CAP,E 220-4 GAS C-CAP,U 330P-50 B C-CAP,U 0.1-16 Z F CHIP CAPACITOR,0.1-25 CHIP CAPACITOR,0.1-25 C-CAP,S C-CAP,S C-CAP,S C-CAP,S C-CAP,S 330P-50 CH 0.33-16 K B 1-16ZF 0.47-16 BK 0.047-25 B
PART NO.
TR,RN1610 C-TR,2SA1586GR TR,2SC4215 C-TR,RN1607 CHIP FET 2SK880Y CHIP TRANSISTOR 2SC4116GR C-TR RN1307 C-TR,RN2307 C-TR,2SC2712 C-TR,CSA1362GR
C-DIODE,CRS01 C-DIODE,MA786 DIODE,1SS301 C-DIODE,1SS355
FLTR,KIT KMFC5195-A FLTR,BPF GFWB7 C-CAP,U 680P-50 B C-CAP,U 680P-50 B CAP GAS 47UF 4V CAP GAS C-CAP,U C-CAP,U C-CAP,S C-CAP,S 47UF 4V 1800P-50 B 1800P-50 B 0.027-25VBK 0.027-25VBK
C-CAP,U 0.22-16 Z F C-CAP,U 0.22-16 Z F CAP,U 560P-50 CAP,U 560P-50 CAP,S 0.1-25 Z F CAP,S 0.1-25 Z F CAP GAS 100-4 CAP GAS 100-4 CAP,S 0.1-25 Z F CAP GAS 47UF 4V CAP,U 0.01-25 C-CAP,U 0.1-16 Z F C-CAP,U 1-16 Z F CAP,S 1-16 CAP,S 0.1-25 Z F CAP,S 0.1-25 Z F C-CAP,U 1-10 Z F C-CAP,U 1-10 Z F CAP,E 220-4 GAS CAP,E 220-4 GAS CAP 220P C-CAP,S 220P-50 CH CAP 220P CAP,U 0.01-25 CAP,U 0.022-25 C-CAP,U 390P-50 B CAP,U 0.022-25 CAP,S 1-16 CHIP CAP 68 PF CAP,U 0.01-25
C-CAP,S 0.047-25 B C-CAP,S 0.047-25 B C-CAP,S 0.047-25 B CAP,S 0.1-25 Z F CAP,S 0.1-25 Z F CAP,S 1-16 CAP,S 1-16 C-CAP,U 1-10 Z F C-CAP,U 1-10 Z F C-CAP,U 1-10 Z F C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U 22P-50 22P-50 1-10 Z 0.1-16 0.1-16 CH CH F Z F Z F
C-CAP,U 0.1-16 Z F C-CAP,U 0.1-16 Z F CHIP CAP,U 1000P-50B C-CAP,U 0.1-16 Z F C-CAP,U 100P-50 J CH
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REF. NO. C517 C518 CF201 D181 D201 D202 D203 J101 J101 J351 L101 L102 L103 L104 L105 L201 L202 L203 L204 L205 L206 L302 LCD501 PS551 R506
KANRI DESCRIPTION NO. 87-010-831-080 C-CAP,U 0.1-16 Z F 87-010-831-080 C-CAP,U 0.1-16 Z F 87-A91-162-010 FLTR,PFS450A7 87-A91-355-040 C-LED,BR1112H-TR-RED 87-A40-655-080 C-VARI-CAP,HVU200A 87-A40-655-080 87-A40-799-040 87-A60-438-010 87-A60-437-010 87-A61-124-010 87-A50-581-080 87-A50-581-080 87-A50-581-080 87-A50-582-080 87-A50-581-080 8A-HR9-605-010 8A-HR9-605-010 87-HRA-603-010 87-003-226-010 87-A90-663-010 87-A50-597-080 87-A50-037-080 8A-HR8-605-110 87-A90-440-010 87-022-245-080 C-VARI-CAP,HVU200A C-VARI-CAP,KV1610S JACK,3.5 BLK<118> JACK,3.5 BLK 4P<218> JACK,DC DIA2.75 BLK TC C-COIL,S C-COIL,S C-COIL,S C-COIL,S C-COIL,S FCM2012H FCM2012H FCM2012H 0.22UH K FCM2012H 252705 252705 252705 FCI2012C 252705<218>
PART NO.
REF. NO. R508 S101 S151 S501 S502 S503 S504 S505 S506 S507 S508 S509 S510 S511 SFR401 TC201 TH401 VR101 X501
KANRI DESCRIPTION NO. 87-022-245-080 C-RES,U 18K-1/16WF 87-A90-050-010 SW, SL 2-2-2 NS (BLK) 87-A90-050-010 SW, SL 2-2-2 NS (BLK) 87-036-379-280 C-SW,SL1-1-2 SS350 87-A91-365-080 C-SW,PUSH 1-1-1 SPVG21 87-A90-665-380 87-A90-665-380 87-A90-665-380 87-A90-665-380 87-A90-665-380 87-A90-665-380 87-A90-665-380 87-A90-665-380 87-A90-665-380 87-A91-653-040 87-011-252-080 87-A91-675-080 87-A91-651-010 87-A70-082-010 C-SW,TACT C-SW,TACT C-SW,TACT C-SW,TACT C-SW,TACT LS7A2M LS7A2M LS7A2M LS7A2M LS7A2M
PART NO.
C-SW,TACT LS7A2M C-SW,TACT LS7A2M C-SW,TACT LS7A2M C-SW,TACT LS7A2M C-SFR,K 33K H RH03AEC TRIMMER 10P LAR C-THMS,NTH5G16P39B472K 07TH VR,RTRY 10KBX2 H XV0102G VIB,XTAL 75KHZ
COIL,FM RF/OSC COIL,FM RF/OSC BAR-ANT,MW COIL, 100UH IFT,MW 5L H6.4 C-COIL,S 10UH LQG21F100N C-COIL,D-D 5CDLU LCD,AHR-8 SNSR,PHOTO GP2S24N2 C-RES,U18K-1/16WF
CHIP RESISTOR PART CODE
Chip Resistor Part Coding
8 8
A
Resistor Code Value of resistor Chip resistor
Dimensions (mm)
Figure
Wattage 1/16W 1/16W 1/10W 1/8W
Type 1005 1608 2125 3216
Tolerance 5% 5% 5% 5%
Symbol CJ CJ CJ CJ
Form
L W
L 1.0
t
W 0.5 0.8 1.25 1.6
t 0.35 0.45 0.45 0.55
:A Resistor Code : A
104 108 118 128
1.6 2 3.2
TRANSISTOR ILLUSTRATION
C G C1 B2 E2 B E S D E1
B1
C2
RN1307 RN2307 2SC4215 CSA1362
2SC4116 2SC2712 2SA1586
2SK880
RN1607 RN1610
4
LCD DISPLAY
LCD, AHR-8 GRID ASSIGNMENT
ANODE CONNECTION
5
IC BLOCK DIAGRAM
IC,S-80820ANNP IC,TA2145AF
IC,TA2104BFN
IC,LB1977M-TLM
6
WIRING
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A A B B C C D D E E F F G G H H I I J J K K L L M M N N O O P P Q Q R R S S T T U U 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
7
SCHEMATIC DIAGRAM
8
IC DESCRIPTION
IC, TC9318FA-058 Pin No.
1~3 4 ~ 18 19 ~ 20 21 ~ 23 24 ~ 26 27 ~ 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
Pin Name
COM1 ~ COM3 SEG1 ~ SEG15 SEG16 ~ SEG17 SEG18 ~ SEG20
I/O
O O O O LCD driver common output. LCD driver output.
Description
LCD driver / Key matrix timing output. Not used. Key matrix input. (Pin 27 not used) Motor control terminal. H : ON, L : OFF. Motor speed control terminal. H : HI, L : LO. Motor rotation control terminal. H : CCW, L : CW. Motor brake control terminaal. H : ON, L : OFF. Output battery level checking singal. H : ON. FM / AM control signal. H : AM, L : FM. FWD / REV control terminal. H : FWD, L : REV. (Not used) Motor rotate detection terminal. Input low voltage detectin signal. L : Low voltage. Input photo sensor signal. Input cassette detectoion switch. L : Exist cassette. (Connected to ground). Input terminal from main unit key. Input terminal from remote controller key. Input cassette eject switch. L : Eject. Input hold switch from main unit key. H : ON. Output buzzer. Output mute signal. H : ON, L : OFF. Input test mode control. (Connected to ground). Input backup detection signal. Input IF counter. Tuner operation control terminal. H : TU OFF, L : TU ON. Phase comparator output. Connected to ground. Input FM programmable counter. Input AM programmable counter. Power supply. Input system reset signal. Connected to crystal oscillator. Power supply for crystal oscillation. Reference voltage for LCD drive. Double voltage booster for LCD drive. 1.5V voltage supply for LCD drive.
KR2 ~ KR0 K0 ~ K3 MOT ON MOT HI MOT DIR BRAKE LOAD CTL AM OUT F / R CTL MOT CH L. V. STOP PSNSR CSW MAIN REMOTE EJECT SW HOLD BUZR POWER MUTE TEST WAKE IF IN TU OUT PLL OUT GND FM IN AM IN VDD RESET X OUT X IN VXT VLCD C1 C2 VEE I O O O O O O O I I I I I I I I O O I I I O O I I
9
ADJUSTMENT
1. AM IF Adjustment L205 ...................................................................... 450 kHz 2. AM VT Check Settings : · Test point : TP1 (VT) Method : Set to AM 530 kHz, and check that the test point is 1.0 V ± 0.3 V. Then set to AM 1710 kHz, and check that the test point is less than 9.0V. 3. FM VT Check Settings : · Test point : TP1 (VT) Method : Set to FM 87.5 MHz, and check that the test point is 4.0 V ± 0.1 V. Then set to FM 108.1 MHz, and check that the test point is less than 9.0V. 4. AM Tracking Adjustment L203 ...................................................................... 630 kHz TC201 .................................................................. 1440 kHz 5. FM Tracking Adjustment L201 .................................................................... 87.5 MHz
6. Tape Speed Adjustment Settings : · Test tape : TTA100 · Test point : Phones Jack (J101) · Volume : MAX · S-Bass : OFF ·Tape selector : Normal · Adjustment location : SFR401 Method : Play back the test tape and adjust SFR401 for 3015 Hz ± 10 Hz (FWD). Then confirm WOW is less than 0.52%. 7. Head Azimuth Adjustment Settings : · Test tape : TTA320/TTA330 · Test point : Phones Jack (J101) · Volume : MAX · S-Bass : OFF ·Tape selector : Normal · Adjustment location : Head azimuth adjustment screw Method : Play back the 8 kHz signal of the test tape and adjust the screw so that the output becomes maximum.
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MECHANICAL EXPLODED VIEW 1 / 1
1
MECHANICAL PARTS LIST 1 / 1
REF. NO. PART NO. 1 2 3 4 4 5 6 7 8 9
KANRI DESCRIPTION NO. 8B-HR9-001-010 LID,CASS R9 GLD 8A-HR8-051-010 WINDOW,CASS GLD 8A-HR8-213-010 SPR-T,CASS 8B-HR9-006-010 CABI,ASSY 118 GLD<118> 8B-HR9-007-010 CABI,ASSY 218 GLD<218> RBN-CORD,4P MOTOR HLDR,DC SPR-T,LOCK PLATE,LOCK LEVER,ASSY 1W HLDR,WIRE KNOB,SL OPEN SPR-E,EJECT HLDR,HP BAT-CONTACT,M BAT-CONTACT,P PLATE,HEAD L-SIL KEY,CONT KEY,PRESET R9 GLD LENS,LED R KNOB,SL WINDOW,LCD CAP, CONT 1W SCREW VT+1.4-3.5 SCREW
2
8A-HR8-603-010 8A-HR8-216-110 8A-HR8-210-010 8A-HR8-208-010 8A-HR9-201-010 8A-HR8-209-010 8A-HR8-005-210 8A-HR8-212-010 8A-HR8-215-010 8A-HR8-218-010 8A-HR8-217-010 8A-HR8-058-010 8A-HR9-004-010 8B-HR9-010-010 8A-HR8-012-010 8A-HR8-011-010 8A-HR9-002-010 8A-HR9-003-010 87-067-535-010 87-067-388-010
3 LBL,SPEC 16
10 11 12 13 14 15 16 17 18 19 20 21 22 A B
CL-830-5
5 11 10 9 BAR ANT 12 A 14 8 7 PWB 15 13 A LCD A A 17 B A 6
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color B Black C Cream D Orange G Green H Gray L Blue LT Transparent Blue N Gold P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange GM Metallic Green YM Metallic Yellow DM Metallic Orange PT Transparent Pink LA Aqua Blue GL Light Green
19
22
4
18
A 21 20
11
TAPE MECHANISM EXPLODED VIEW 1 / 1
TAPE MECHANISM PARTS LIST 1 / 1
REF. NO. PART NO.
KANRI NO.
DESCRIPTION
REF. NO. PART NO.
KANRI NO.
DESCRIPTION
REF. NO. PART NO. 1 2 3 4 5 6 7 8 9 10
24 13 14 PLATE EARTH MOT C B 20 8 7 6 4 21 5 3 19 9 10 17 26 18 2 11 12 16 15 23
KANRI NO. 8A-HR8-056-010 S8-505-240-000 S8-505-070-000 S8-505-080-000 S8-505-300-000
DESCRIPTION FRAME,CENTER L-SIL GEAR SHAFT REEL GEAR T CLUTCH GEAR FELT CLUTCH SP REEL GEAR BUSH REFLECTING PLATE BRACK TENSHION SP REEL CAP FWD GEAR PLATE FWD GEAR GEAR PLATE PIN FWD GEAR SP CENTER GEAR L CUT W FF GEAR HOLDER FF GEAR GEAR HOLDER SP FLYWHEEL R ASSY MOTOR(IBIGB02) L CUT W SUB BELT MAIN BELT FWD ARM REEL GEAR S SUB CHASSIS PINCH SP FWD SPR-P CASS HEAD BASE PINCH ROLLER HEAD ASSY(TC-950A) COVER HEAD BASE SP SCREW SCREW 1.7-2.5 SCREW
REF. NO. PART NO.
KANRI NO.
DESCRIPTION
S8-505-200-000 S8-505-120-000 S8-505-290-000 S8-505-210-000 S8-000-100-000 S8-505-090-000 S8-505-060-000 S8-505-250-000 S8-505-220-000 S8-505-050-000 S1-2X2-5X0-25L S8-505-320-000 S8-505-330-000 S8-505-310-000 S8-550-3K0-000 87-A91-563-010 S1-2X2-5X0-1LC SV-500-000-000 SV-510-000-000 S8-505-100-000 S8-305-030-000 S8-505-260-000 S8-300-170-000 8A-HR8-214-010 S8-305-020-000 S7-000-080-000 87-A91-529-010 S8-505-130-000 S8-300-160-000 S3-PB2-0X3-500 S3-PY1-7X2-500 S3-PB1-7X3-000
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 A B C
9 1
33
27
25 10
22 34 22
28 30 29
31 32 A CL-830-5 L-SIL (FileName:MECH.EPS) 12/11/10
12
211, IKENOHATA 1CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111
2000075 0251431 Printed in Singapore