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Order Number: MCUK960901C8
Service Manual
G500 Personal Cellular Telephone Handheld portable
EB-G500
Car mount kit
EB-HF500Z
Dual charger
EB-CR500
DC Adaptor
EB-CD400
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This Service Manual is copyright and issued on the strict understanding that it is not to be reproduced, copied, or disclosed to any third party, either in whole or part, without the prior written consent of Matsushita Communication Industrial UK Ltd. Every care has been taken to ensure that the contents of this manual give an accurate representation of the equipment. However, Matsushita Communication Industrial UK Ltd. accepts no responsibility for inaccuracies which may occur and reserves the right to make changes to specification or design without prior notice. The information contained in this manual and all rights in any designs disclosed therein, are and remain the exclusive property of Matsushita Communication Industrial UK Ltd. Other patents applying to material contained in this publication: BULL CP8 PATENT INNOVATRON PATENTS Comments or correspondence concerning this manual should be addressed to: Customer Support Department, Matsushita Communication Industrial UK Ltd., Colthrop, Thatcham, Berkshire. RG19 4ZD. ENGLAND © 1996 Matsushita Communication Industrial UK Ltd.
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TABLE OF CONTENTS
1 INTRODUCTION
1.1 Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Structure of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.3 Servicing Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2 GENERAL DESCRIPTION
2.1 General
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.2 Handportable Main Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2.3 Handsfree Car Mount Kit 2.4 Holder Kit 2.5 DC Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.6 Dual Charger and Carry Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.7 Battery Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 2.8 PCMCIA Interface Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 2.8 Kit Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
3 OPERATING INSTRUCTIONS
3.1 General
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.3 Location of Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3.4 G500 Function Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3.5 Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3.6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3.7 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3.8 Security Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 3.9 GSM Services Supported by PCMCIA Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 3.10 GSM Network Codes and Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 3.11 Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
4 INSTALLATION GUIDE
4.1 General
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.2 Handsfree Car Mount Kit 4.3 DC Adaptor
5 DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.1 General
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Handportable Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5.3 Dual Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5.4 Handsfree Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
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6 TECHNICAL SPECIFICATIONS
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6.2 Handportable Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6.3 Handsfree Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 6.4 Dual Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 6.5 AC Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 6.6 DC Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 6.7 Battery Pack (S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 6.8 Battery Pack (M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 6.9 Battery Pack (XL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
7 TEST AND MEASUREMENT
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7.2 Test Command Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7.3 External Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 7.4 External Test Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16 7.5 Adjustment Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19 7.6 SIM Personalisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
8 CIRCUIT DIAGRAMS
8.1 Handheld Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8.2 Handsfree Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
9 PCB LAYOUT DIAGRAMS
9.1 Handheld Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 8.2 Handsfree Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
10 PARTS LIST
10.1 Handheld Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10.2 Handsfree Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 10.3 Handheld Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 10.4 Handsfree Replacement Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15 10.5 Dual Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22 10.6 DC Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22 10.7 PCMCIA Data Interface Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
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WARNINGS AND CAUTIONS
WARNINGS AND CAUTIONS
WARNING
The equipment described in this manual contains polarised capacitors utilising liquid electrolyte. These devices are entirely safe provided that neither a short-circuit nor a reverse polarity connection is made across the capacitor terminals. FAILURE TO OBSERVE THIS WARNING COULD RESULT IN DAMAGE TO THE EQUIPMENT OR, AT WORST, POSSIBLE INJURY TO PERSONNEL RESULTING FROM ELECTRIC SHOCK OR THE AFFECTED CAPACITOR EXPLODING. EXTREME CARE MUST BE EXERCISED AT ALL TIMES WHEN HANDLING THESE DEVICES.
Caution
The equipment described in this manual contains electrostatic sensitive devices (ESDs). Damage can occur to these devices if the appropriate handling procedure is not adhered to.
ESD Handling precautions:
A working area where ESDs may be safely handled without undue risk of damage from electrostatic discharge, must be available. The area must be equipped as follows: Working Surfaces - All working surfaces must have a dissipative bench mat, SAFE for use with live equipment, connected via a 1M2 resistor (usually built into the lead) to a common ground point. Wrist Strap - A quick release skin contact device with a flexible cord, which has a built in safety resistor of between 5k2 and 1M2 shall be used. The flexible cord must be attached to a dissipative earth point. Containers - All containers and storage must be of the conductive type.
Batteries
This equipment contains an internal battery in addition to the external battery packs. These batteries are re-cyclable and should be disposed of in accordance with local legislation. They must not be incinerated, or disposed of as ordinary rubbish.
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WARNINGS AND CAUTIONS
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INTRODUCTION
1 INTRODUCTION
1.1 Purpose of this Manual
This Service Manual contains the information and procedures required for installing, operating and servicing the Panasonic GSM Personal Cellular Mobile Telephone system operating on the GSM Digital Cellular Network.
1.2 Structure of the Manual
The manual is structured to provide service engineering personnel with the following information and procedures: 1. General and technical information - provides a basic understanding of the equipment, kits and options, together with detailed information for each of the major component parts. 2. Installation and operating information - provides instructions for unpacking, installing and operating the equipment. 3. Servicing information - provides complete instructions for the testing, disassembly, repair and reassembly of each major component part. Step-by-step troubleshooting information is given to enable the isolation and identification of a malfunction, and thus determine what corrective action should be taken. The test information enables verification of the integrity of the equipment after any remedial action has been carried out. 4. Illustrated parts list - provided to enable the identification of all equipment components, for the ordering of spare/replacement parts.
1.3 Servicing Responsibilities
The procedures described in this manual must be performed by qualified service engineering personnel, at an authorised service centre. The service engineering personnel are responsible for fault diagnosis and repair of all equipment described in this manual.
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INTRODUCTION
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GENERAL DESCRIPTION
2 GENERAL DESCRIPTION
2.1 General
This section provides a general description and kit composition details for the GSM Handportable Telephone system and optional kits. The GSM handportable may be configured as: 1. Handportable unit. 2. Vehicle-powered (DC adaptor) handportable unit. 3. Handsfree vehicle-mounted unit. 4. PC fax: send and receive (via PCMCIA Interface card).
2.2 Handportable Main Kit
The handportable main kit provides a standalone class 4 GSM telephone. The plug-in SIM contains the subscriber and network information necessary to operate the phone on a GSM network.
2
1
3
Figure 1: Handportable Main Unit Kit
500-0201
IDENTIFICATION NUMBER 1 2 3 --
DESCRIPTION Main unit Battery Adaptor Operating instructions
PART NUMBER EB-G500 EB-BM500 EB-CA400 UK/EU/SA/TH ZD71348A
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GENERAL DESCRIPTION
2.3 Handsfree Car Mount Kit
The handsfree car mount kit enables the handportable to be mounted in a vehicle, and to operate in handsfree mode. The handsfree unit contains a speaker, with separate volume control. Speech is via a microphone mounted on the dashboard or the sun visor. The handsfree unit also provides external power for the handheld internal charger.
2
4 1 3 5
6
7
Figure 2: Handsfree Car Mount Kit
500-0202
IDENTIFICATION NUMBER 1 2 3 4 5 6 7
DESCRIPTION Handsfree unit Holder G350/G400 Holder G500 Handsfree microphone Adjustable angle bracket Adjustable angle bracket Power supply cable
PART NUMBER EB-HF400 EB-KA400 EB-KA500 EBM1177 EBN0001 EBN0002 EBW70090
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MCUK960901C8 Service Manual
GENERAL DESCRIPTION
2.4 Holder Kit
The holder kit allows convenient mounting of the telephone in a vehicle. In conjunction with the DC adaptor this can make a simple car mount kit. The adjustable angle bracket and telephone holder are attached to a convenient fixing point in the vehicle.
1
2
Figure 3: Holder Kit
500-0204
IDENTIFICATION NUMBER 1 2
2.5 DC Adaptor
DESCRIPTION Holder Adjustable angle bracket
PART NUMBER EB-KA500 EBN0002
The DC adaptor kit enables the handportable unit to be powered from a vehicle battery, provided that the vehicle has a cigar lighter socket. One end of the DC adaptor plugs into the handportable with the telephone battery connected. The other end of the adaptor is pushed into the cigar lighter socket.
1
Figure 4: DC Adaptor
500-0203
IDENTIFICATION NUMBER 1
DESCRIPTION DC Adaptor unit
PART NUMBER EB-CD400A
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GENERAL DESCRIPTION
2.6 Dual Charger and Carry Case
The dual charger has two charging slots, enabling the telephone battery to be charged individually or as a part of the whole telephone assembly.
1
2
Figure 5: Dual Charger and Carry Case
500-0205
IDENTIFICATION NUMBER 1 2
2.7 Battery Packs
DESCRIPTION Dual charger Carry case
PART NUMBER EB-CR500 EB-YK400
There are three battery packs, all of which use Ni-MH. The Battery Pack (S) is 600mAh; the Battery Pack (M) is 850mAh and the Battery Pack (XL) is 1600mAh.
1
2
3
Figure 6: Battery Packs
500-0206
IDENTIFICATION NUMBER 1 2 3
DESCRIPTION Battery Pack (S) Battery Pack (M) Battery Pack (XL)
PART NUMBER EB-BS500 EB-BM500 EB-BX500
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GENERAL DESCRIPTION
2.8 PCMCIA Interface Card
The PCMCIA interface card is used with the handportable and a laptop personal computer to provide a PC fax and modem facility.
3 2
1
Figure 7: PCMCIA Card
500-0207
IDENTIFICATION NUMBER 1 2 3
DESCRIPTION PCMCIA Interface card Handsfree unit connection Telephone connection
PART NUMBER EB-PA400 -- --
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GENERAL DESCRIPTION
2.8 Kit Composition
UNIT NAME AND NUMBER
KIT CONTENTS EB-G500 Main Unit EB-BM500 Battery Pack (M) EB-CA400 AC Adaptor (`EU', `SA', `TH' or `UK') ZD70052C GSM Network Codes and Names and at least one operating instruction, quick reference and quick start from below. Arabic Czech Dutch Finnish German Hungarian Norwegian Portuguese Spanish Turkish Arabic Czech Dutch Finnish German Hungarian Norwegian Portuguese Spanish Turkish Arabic Czech Dutch Finnish German Hungarian Norwegian Portuguese Spanish Turkish EB-HF400 EB-KA400 EB-KA500 EBM1177 EBN0001 EBN0002 EBW70090 EB-KA500 EBN0002 EB-CD400A EB-CR500 EB-YK400 EB-BS500 EB-BM500 EB-BX500 EB-PA400 EB-CA400 ZD71411A ZD71496A ZD71350A ZD71351A ZD71353A ZD71497A ZD71356A ZD71357A ZD71358A ZD71360A ZD71413A ZD71500A ZD71363A ZD71364A ZD71366A ZD71501A ZD71369A ZD71370A ZD71371A ZD71373A ZD71428A ZD71504A ZD71417A ZD71419A ZD71420A ZD71505A ZD71423A ZD71424A ZD71425A ZD71427A Chinese Danish English French Greek Italian Polish Russian Swedish ZD71412A ZD71349A ZD71348A ZD71352A ZD71354A ZD71355A ZD71498A ZD71495A ZD71359A
Main Unit Kit
Operating Instructions
Quick Reference
Chinese Danish English French Greek Italian Polish Russian Swedish
ZD71414A ZD71362A ZD71361A ZD71365A ZD71367A ZD71368A ZD71502A ZD71499A ZD71372A
Quick Start
Chinese Danish English French Greek Italian Polish Russian Swedish
ZD71429A ZD71416A ZD71415A ZD71418A ZD71421A ZD71422A ZD71506A ZD71503A ZD71426A
Car Mount Kit EB-HF400Z
H/F Unit Holder G350/G400 Holder G500 Microphone AA Bracket AA Bracket 2 Power Supply Cable Holder AA Bracket 2 DC Adaptor Dual Charger Carry Case Battery Pack (S) Battery Pack (M) Battery Pack (XL) PCMCIA Data Interface Card AC Adaptor
Holder Kit EB-KA500Z
Other Optional Accessories
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OPERATING INSTRUCTIONS
3 OPERATING INSTRUCTIONS
3.1 General
This section provides a brief guide to the operation and facilities available on the G500 handportable unit. Refer to the Operating Instructions for full operational information.
3.2 LCD Display
The G500 handportable unit has a 3 line by 12 character chip on glass liquid crystal display in conjunction with the following icons:
Panasonic G500 GSM Phone
Figure 1: LCD display
500-0301
H T N W A R v o S
Displays the battery charge level: Battery is at full charge. Battery requires recharging. The battery icon flashes during charging. During car mount use, when the battery is fully charged, the battery icon will not light. Indicates that you are registered on a non-home network. Indicates that a call is in progress or flashes when a call is on hold. Indicates the reception of a short text message from the Short Message Service (SMS). This icon will flash when a message has not been read. Indicates that it is possible to make an emergency call.
H K G
AR AY
Indicates received signal strength: Strong signal area. Weak signal area.
V and U keys can be pressed. Indicates that the O key can be pressed.
Indicates that the
Following some operations the display will automatically clear after three seconds or after pressing any key except . The display will also show other symbols that will indicate which key can be pressed next or the current setting of a function: ` The key can be pressed or this is the active call when there are two calls. » This is the held call when there are two calls. > This is the current setting for the chosen function. ¼ The key can be pressed. F:a{}A Pressing the F key will toggle between upper and lower case.
E
P
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OPERATING INSTRUCTIONS
3.3 Location of Controls
Antenna
Incomming/Charge indicator
Incoming/Charge indicator: Green incoming call. Red charging battery pack.
Earpiece Display Vibration alert switch
Vibration alert switch: ON telephone will vibrate with an incoming call. OFF telephone will ring with an incoming call.
Microphone Extrenal connector
External connector: Used to connect to external accessories or charging equipment.
500-0302
Figure 2: Location of controls for G500
V and U O M F P S C E
Increases or decreases volume, scrolls through options or function menu. Enters data, selects an option or confirms an action. Records or plays back voice memo. Enters function menu or changes between upper and lower case letters. Recalls memory, accesses short messages, displays the rest of a telephone number or name tag when pressed and held. Makes a call. Clears the last digit entered, clears all digits when pressed and held or returns to the previous display.
Digit keys to , and . Where appropriate the numbers or pauses when pressed and held.
0 9* #
Ends a call or switches the telephone on/off when pressed and held.
0 key will enter the international access code "+", wild
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OPERATING INSTRUCTIONS
3.4 G500 Function Menu Structure
Call meter Last call meter Accumulated call meter Price per unit Call limit Call bar All outgoing Outgoing international Outgoing international except home All incoming Incoming while roaming Status New password Call waiting Set call waiting Status
Divert All calls If busy No answer Unreachable Status
Messages Read a message Delete a message Automatically clear messages Send/edit a message Message centre Cell broadcast Networks
Customise Language Ring volume Ring type DTMF tone type Automatic redial Automatic answer Ignition off timer Security Hold call Delete voice memo Send DTMF
Manual network selection Preferred network list My telephone number
Lock level New lock code PIN on/off New PIN New PIN2 Fixed dial
Figure 3: Function menu
400-0640
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OPERATING INSTRUCTIONS
3.5 Basic Operation
FUNCTION To switch ON/OFF To receive a telephone call To make a telephone call: Manually From memory To clear misdialled digit(s): Last digit All digits To check overflow digits To redial last number: Last dialled number Other number in last dialled number list To adjust volume: Key volume during standby Ear volume during a call Ring volume To end a telephone call Emergency calls Store a telephone number in memory Recall a number from memory
- and hold
KEY OPERATION
Any key except
5
2 followed by phone book number + 5 + + and hold 2 and hold 55 5 8 or 7 5 7 to increase, 8 to decrease 7 to increase, 8 to decrease . % , 7 to increase, 8 to decrease + 5 telephone number + 2 2 the display must not show any numbers
Telephone number +
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OPERATING INSTRUCTIONS
3.6 Troubleshooting
The user is given the following information and advised to contact the dealer if the problems persist: Problem Telephone will not switch on Causes and Solutions Check that the battery pack is fully charged and correctly connected to the telephone. Battery life is affected by the network you are using and the condition of the battery pack. The life of the battery pack is affected by improper charging, this is inherent in all Ni-MH and Ni-Cd batteries. To maintain maximum performance always use until the low battery warning and then fully recharge the battery pack. To revive the battery pack use the telephone until it switches off and then fully recharge three times. However, the battery pack will eventually wear out and must be replaced with a new one. If a battery is deeply discharged it will take a short time before there is sufficient power in the telephone to display the battery level indicator ( ). The battery pack must be charged in a temperature no lower than +5°C and no higher than +35°C. Calls cannot be made when the telephone is locked or outgoing calls are barred. Check that the telephone is registered to a network. Move to a coverage area and operate your telephone after it has registered with a network. Check the telephone number is stored in Fixed Dial Memory or your SIM supports Fixed Dial Memory. To receive a call the telephone must be switched on. Calls cannot be received when incoming calls are barred. Check that the antenna symbol is displayed. Move to a coverage area and operate your telephone when the antenna symbol is displayed.
Short battery life
Battery level indicator ( ) does not light when charging Calls cannot be made Calls cannot be made from Fixed Dial Memory Calls cannot be received Emergency calls cannot be made Telephone numbers cannot be recalled
0
0
)
Memory cannot be recalled when the telephone is fully locked or "Fixed Dial" is switched on.
3.7 Error Messages
The following table is a list of error messages that may occur during use of the telephone, with a description and suggested course of action: AREA NOT ALLOWED BLACKLIST FULL INVALID SIM LOCK CODE INVALID LOW BATTERY MESSAGE REJECTED
MCUK960901C8 Service Manual
Roaming in the selected area is not allowed. Blacklist of unsuccessfully dialled numbers is full. Switch the telephone off and then on again. Telephone numbers are removed from the blacklist after twenty-four hours. Your SIM cannot be used in the telephone. The telephone may be personalised to a particular SIM or network. Contact your service provider. A wrong lock code has been entered. Re-enter the correct lock code. The battery power is low. Replace with a fully recharged battery pack or recharge the battery pack. A message has been received but the message area is full. To receive messages delete some of the currently stored messages or set messages to automatically clear.
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OPERATING INSTRUCTIONS
NETWORK ERROR NETWORK NOT ALLOWED NETWORK REJECTED NO SIM PRESENT NOT ALLOWED TEL. NUMBER TOO LONG MAX = 20 PASSWORD INVALID PIN BLOCKED/ PIN2 BLOCKED PIN INVALID/ PIN2 INVALID PIN2 INVALIDATED PLEASE RETRY PUK INVALID/ PUK2 INVALID SECURITY FAILURE SIM BLOCKED
The message sent has failed because of a network error. Check that the Message Centre number is correct or wait for a short while and retry. Roaming with the selected network is not allowed. The supplementary service requested has been rejected by the network because of a system failure. Wait for a short while and retry. The telephone has not detected a SIM. If a SIM is present remove and then replace it and make sure that the SIM holder is locked shut. The entered security code is too short. Enter an appropriate security code. The memory capacity for storing overflow digits in your SIM is full. You cannot enter more than twenty digits until some of the overflow telephone numbers stored in memory are deleted. A wrong password has been entered. Enter the correct password. The PIN/PIN2 is blocked because the wrong number has been entered three times. The telephone will ask you to enter the PUK/PUK2 then you will have to enter a new PIN/PIN2. The PUK/PUK2 is supplied by your service provider. A wrong PIN/PIN2 has been entered. Enter the correct PIN/PIN2. The PIN2 is blocked permanently because the wrong PUK2 has been entered ten times. Supplementary services controlled by PIN2 cannot be used. Contact your service provider. The supplementary service requested has failed. Wait for a short while and retry. A wrong PUK/PUK2 has been entered. Enter the correct PUK/PUK2. The network has detected authentication failure because your SIM is not registered with that network. Contact your service provider. The SIM is blocked because the wrong PUK has been entered ten times. Contact your service provider. The telephone has detected a problem with the SIM. Switch the telephone off and then back on. If the message does not disappear contact your service provider. Phone Book/Fixed Dial Memory is full. Delete an entry or overwrite old information. The supplementary service requested has been revoked because the wrong password has been entered four times. Contact your service provider. There + is no information in the memory location that you selected. To clear this display press
.
SIM ERROR STORE FULL SUBSCRIPTION REVOKED VACANT XX XXXXX X XXXX
There is a permanent error in the telephone. Switch the telephone off and then back on. If the message re-appears, contact your dealer.
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MCUK960901C8 Service Manual
OPERATING INSTRUCTIONS
3.8 Security Codes
CODE TYPE Personal Identification Number (PIN) PIN 2
NUMBER OF DIGITS 4 to 8 4 to 8
DESCRIPTION
Controls SIM security. Supplied by the service provider. Controls memory security. Supplied by the service provider. Used to unblock PIN and PIN 2. A PIN or PIN 2 will become blocked if the wrong PIN or PIN 2 is entered three times. When the blocked PIN or PIN 2 is unblocked, a new PIN or PIN 2 must be entered. If the wrong PUK or PUK 2 is entered 10 times, your SIM will be unusable. Supplied by the service provider. Controls the call bar function. If the wrong password is entered three times, this service will be revoked. Supplied by the service provider. Controls telephone security. Factory set to "0000".
PIN/PIN 2 Unblocking Key (PUK/PUK 2)
8
Password
4
Lock Code
4
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OPERATING INSTRUCTIONS
3.9 GSM Services Supported by PCMCIA Card
Bearer Service Number 21
Bearer Service Rate
Access Structure
Access Rate
Information Transfer UDI or modem UDI or modem UDI or modem UDI or modem UDI or modem UDI or modem UDI
Error Correction Options T or NT
Asynchronous 300 bps
Asynch
300 bps
22
Asynchronous 1.2 kbps
Asynch
1.2 kbps
T or NT
23
Asynchronous 1200/75 bps
Asynch
1200/75 bps
T or NT
24
Asynchronous 2.4 kbps
Asynch
2.4 kbps
T or NT
25
Asynchronous 4.8 kbps
Asynch
4.8 kbps
T or NT
26
Asynchronous 9.6 kbps Dedicated PAD Access 300 bps Dedicated PAD Access 1.2 kbps Dedicated PAD Access 2.4 kbps Dedicated PAD Access 4.8 kbps Dedicated PAD Access 9.6 kbps
Asynch
9.6 kbps
T or NT
41
Asynch
300 bps
T or NT
42
Asynch
1.2 kbps
UDI
T or NT
44
Asynch
2.4 kbps
UDI
T or NT
45
Asynch
4.8 kbps
UDI
T or NT
46
Asynch
9.6 kbps
UDI
T or NT
UDI = Unrestricted Digital Information T = Transparent (non-error corrected) NT = Non-Transparent (error corrected) AT commands to select these services are: +CBST, /N and +CIWF.
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MCUK960901C8 Service Manual
OPERATING INSTRUCTIONS
3.10 GSM Network Codes and Names
Country AND AUS AUS AUS A BEL BG BHR CH CHN CY D D E E EE EE DK DK F F F F FI FI GIB GR GR H
Access Code +37 +61 +61 +61 +43 +32 +359 +973 +41 +86 +357 +49 +49 +34 +34 +372 +372 +45 +45 +33 +33 +33 +33 +358 +358 +350 +30 +30 +36
Network Operator STA ANDORRA TELECOM Australia OPTUS Communications Pty Ltd. Vodafone PTY PTV Austria Belgacom Mobile MOBILTEL AD BAHREIN Telecommunications Co. Swiss Telecom PTT China United Telecommuni-cations Corporation Cyprus Telecommunication Authority DeTeMobil GmbH Mannesmann Mobilfunk TELEFONICA MOVILES AIRTEL SPAIN Eesti Mobiiltelefon RADIOLINJA EESTI AS TELE Danmark Mobile Dansk Mobil Telefon DMT France Telecom SFR SRR TIKIPHONE Telecom Finland OY Radiolinja AB GIBTEL Panafon S.A STET HELLAS Westel 900 GSM RT
Section 3 3-9
Name MOBILAND MOBILENET OPTUS Mobile VODAFONE A1 PROXIMUS CITRON GSM MOBILE PLUS NATEL D GSM CHINA UNICOM CYTAGSM Mobilfunk D1 D2 PRIVAT MOVISTAR AIRTEL EMT GSM EESTI TDK-MOBIL SONOFON Itineris SFR SFR REUNION VINI TELECOM FIN RADIOLINJA GIBTEL PANAFON TELESTET WESTEL 900
Abbreviation M-AND M-NET OPTUS VFONE A1 PROXI CITRON M.PLUS NAT D CU-GSM CY-GSM D1 D2 MSTAR AIRTL EMT RLE TD MOB SONO Itine SFR SFR RU VINI TELE RL GIBTEL PAN TLSTET W-900
Code 213 505 505 505 232 206 284 426 228 460 280 262 262 214 214 248 248 238 238 208 208 647 547 244 244 266 202 202 216 03 01 02 03 01 01 01 01 01 01 01 01 02 07 01 01 02 01 02 01 10 10 20 91 05 01 05 10 30
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Country
Access Code +36 +852 +852 +852 +95 +39 +39 +91 +91 +62 +62 +62 +353 +966 +96 +352 +371 +853 +212 +60 +60 +47 +47 +31 +31 +64 +351 +351 +63
Network Operator Pannon GSM RT Hong Kong Telecom CSL Ltd. Hutchison Telephone Co. Ltd. SmarTone Mobile Communications Ltd. HPT OMNITEL PRONTO ITALIA TELECOM ITALIA MOBILE Bharti Cellular Limited BPL SYSTEMS & PROJECTS LTD. INDIA PT Telekomunikasi Indonesia PT. SATELIT PALAPA INDONESIA PT EXCELCOMINDO PRATAMA Telecom Ireland ELECTRONIC APPLICATIONS ESTABLISHMENT Mobile Telecommunications Co. P & T Luxembourg Latvian Mobile Telephone Co.Ltd. C.T.M. ONPT MOROCCO MAURITIUS TELECOM LTD. BINARIANG COMMUNICATIONS SDN BHD. Telenor Mobil AS NetCom GSM A/S LIBERTEL PTT Telecom BELLSOUTH Telecomunicaçoes Moveis Nacionais (TMN) TELECEL Globe Telecom GMCR Inc
Section 3 3 - 10
Name PANNON GSM TCSL GSM HTCLGSM SMARTONE CRONET OMNITEL ITALIA MOBILE AirTel
Abbreviation PANNON TCSL HTCL HKSMC CRON OMNI TIM AIRTL
Code 216 454 454 454 219 222 222 404 404 510 510 510 272 420 419 270 247 455 604 617 502 242 242 204 204 530 268 268 515 01 00 04 06 01 10 01 10 21 10 01 11 01 07 02 01 01 01 01 01 12 01 02 04 08 01 06 01 02
H HK HK HK HR I I INA INA IND IND IND IRL KSA KT L LV MAC MOR MRU MY N N NL NL NZ P P PH
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BPL - MOBILE BPL TELKOMSEL T-SEL
SATELINDOCE SAT-C L EXCELCOM EIRCELL-GSM EX-CEL E-GSM
EAE-ALJAWW EAE AL MTCNet LUXGSM LMT GSM MTC P&T L LMT
TELEMOVEL+ CTMGSM ONPT CELLPLUS maxis mobile Telenor Mobil NetCom GSM LIBERTEL PTT TELECOM BELLSOUTH TMN TELECEL Globe Telecom ONPT CELL + maxis Tele N N COM LIBTEL NL PTT BSNZ TMN TLCL GLOBE
MCUK960901C8 Service Manual
OPERATING INSTRUCTIONS
Country PH QAT ROC RL RUS RUS S S S SA SA SGP SRI SYR TH TR TR UAE UK UK UK UK UK
Access Code +63 +974 +886 +961 +701 +701 +46 +46 +46 +27 +27 +65 +94 +963 +66 +90 +90 +971 +44 +44 +44 +44 +44
Network Operator Isla Communications Co. Inc. Q-TEL LDTA Telecom Finland International Mobile Telesystems North-West GSM Telia Mobitel COMVIQ GSM AB EUROPOLITAN AB VODACOM Mobile Telephone Networks Singapore Telecom MTN NETWORKS (PVT) SRI LANKA Mobile Syria Advanced Info Service Public Company Limited PTT Turkey PTT Turkey ETISALAT Cellnet GUERNSEY TELECOMS Jersey Telecoms MANX TELECOM Vodafone Name Islacom QATARNET LDTA GSM LibanCell MTS North-West GSM TELIA MOBITEL COMVIQ EUROPOLITAN VodaCom MTN ST-GSM DIALOG MOBILE SYRIA AIS GSM TURKCELL GSM PTT TELSIM GSM ETISALAT CELLNET GUERNSEY TEL Jersey Tele PRONTO GSM VODAFONE Abbreviation ISLA Q-NET LDGSM LibCL MTS NWGSM TELIA IQ EURO VODA MTN STGSM DALOG SYR MOB TH AIS TCELL TLSIM ETSLT CLNET GSY-TEL JER1 MANX VODA Code 515 427 466 415 250 250 240 240 240 655 655 525 413 417 520 286 286 424 234 234 234 234 234 01 01 92 03 01 02 01 07 08 01 10 01 02 09 01 01 02 02 10 55 50 58 15
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OPERATING INSTRUCTIONS
3.11 Glossary of Terms
DTMF
Dual Tone Multiple Frequency tones. The numeric keys 0 to 9, and and # will generate different DTMF tones when pressed during conversation. These are used to access voice mail, paging and computerised home banking. Global System for Mobile communications. The name given to the advanced digital technology that your telephone uses. The country where your home network operates. The GSM network on which your subscription details are held. Used for security of your telephone. Factory set to "0000". Where messages are sent before they are forwarded onto their destination. The Message Centre telephone number may be programmed into your SIM or supplied by your service provider. The organisation responsible for operating a GSM network. Each country will have at least one network operator. Used for the control of the call bar function. Supplied by your service provider. Personal Identification Number used for SIM security. Supplied by your service provider. Personal Identification Number used for the control of Fixed Dial Memory and call charge metering. Supplied by your service provider. PIN/PIN2 Unblocking Key. Used to unblock the PIN/PIN2. Supplied by your service provider. The act of locking on to a GSM network. This is usually performed automatically by your telephone. The ability to use your telephone on networks other than your Home network. The organisation responsible for providing access to the GSM network. Subscriber Identification Module. A small smart-card which stores unique subscriber and user-entered information such as Phone Book, Fixed Dial Memory and short messages. Supplied by your service provider. Network-controlled GSM functions which your telephone will support. Supplementary services may only be available on a subscription bases. Spaces in a stored telephone number. When the telephone number is recalled pressing a numeric key will fill in a space. This can be used to restrict dialling to a specific area.
GSM Home country Home network Lock code
Message Centre
Network operator Password PIN PIN2 PUK/ PUK2 Registration Roaming Service provider
SIM
Supplementary service Wild numbers
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Section 3 3 - 12
MCUK960901C8 Service Manual
INSTALLATION GUIDE
4 INSTALLATION GUIDE
4.1 General
This section describes the procedure used to install the GSM handportable unit into a negative-grounded vehicle.
Caution:
Do not attempt to install this equipment into a positive-grounded vehicle. Do not attempt to supply power to the equipment from a positive-grounded vehicle.
Installation will be performed using either of the following kits: 1. Handsfree car mount kit 2. DC adaptor.
4.2 Handsfree Car Mount Kit
Figure 1: Handsfree Car Mount Kit
500-0401
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INSTALLATION GUIDE
4.2.1 Selecting the Location for the Handsfree Unit
The following points should be considered when choosing a location for the handsfree unit: Ensure that the location does not obstruct normal operation/functioning of the vehicle. Ensure that the location does not affect passenger accommodation, or is subject to excessive shocks. Ensure that the location will allow easy operation of the unit. Ensure that the location provides a secure fixing for the unit. Avoid direct exposure to the sun's rays, or to rain. Ensure that the location takes due consideration of cable routing requirements. Considering the points listed above, the recommended locations for mounting the handsfree unit are the Dashboard, Arm Rest Storage Compartment or the Centre Console.
Figure 2: Handsfree Cradle Unit Locations
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MCUK960901C8 Service Manual
INSTALLATION GUIDE
4.2.2 Wiring
Locations for the handsfree unit will vary according to the type of vehicle, as will the routing of power and interconnecting cables. The following precautions should be observed: DO NOT install or connect the unit into a positive (+) grounded vehicle. This equipment must be installed into a 12V negative (-) ground vehicle. Mount cables to the vehicle so that they are not prone to displacement or disconnection through vibration. Route cables through existing holes in the dashboard, bulkheads etc. where possible. Site cables so that contact with moving parts (brake/clutch pedals, seat mechanisms etc.) is avoided. Site cables as far away as possible from existing cabling, to avoid electrical induction. Shield cables to protect interference with the vehicle electronics. When connecting cables to the vehicle circuitry, ensure that the vehicle functions are not affected. A typical car installation is illustrated below, the actual location of units may vary according to vehicle type.:
Figure 3: Car installation
500-0403
Wiring guide
Colour Black Blue Red Yellow White Black Connection Ground Ignition Battery (+) Radio Mute Logic power Battery (+) Fuse 4A 3A 3A -- --
NOTE: The black and white paired wires are designed for use with an antenna compensator. Panasonic do not manufacture an antenna compensator and do not recommend the use of any third party antenna compensator.
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Section 4 4-3
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INSTALLATION GUIDE
4.2.3 Installation with the Adjustable Angle Bracket
The Adjustable Angle Bracket can be used to install the Handsfree Unit in the following configurations:
HANDSFREE
ADJUSTABLE ANGLE BRACKET
SCREW (XB4 + 10FN) Ø 4 mm SCREW Ø 4 mm SELF-TAPPING SCREW (XTB4 + 25RFN) Ø 4 mm
Ø 2 mm HOLE
HANDSFREE 30 mm 38 mm
30 mm
ADJUSTABLE ANGLE BRACKET
SCREW (XB4 + 10FN) Ø 4 mm 16 mm 38 mm SELF-TAPPING SCREW (XTB4 + 25RFN) Ø 4 mm Ø 2 mm HOLE
Figure 4: Adjustable angle bracket configurations
500-0404
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MCUK960901C8 Service Manual
INSTALLATION GUIDE
4.2.4 Installing the Handsfree Microphone
The following points should be considered when installing the handsfree microphone: That it does not obstruct the operation of the vehicle. That it does not affect the normal passenger accommodation. That the microphone should face the driver's mouth, at a distance of approximately 30cm.
Mounting the Microphone to the Sun Visor
1. Mount the microphone onto the sun visor clip by inserting the projection of the clip into the hole of the microphone base. 2. Mount the microphone onto the sun visor as shown in figure 5. 3. Connect the microphone to the flying lead from the handsfree cradle.
Mounting the Microphone to the Dashboard
1. Attach the adhesive pad to the dashboard clip. 2. Drill a 1mm hole at the mounting location and mount the clip using a M2.5 self-tapping screw. 3. Insert the projection of the clip into the microphone base, ensuring that it points towards the driver mouth. 4. Connect the handsfree microphone to the handsfree cradle.
Figure 5: Microphone Installation
500-0405
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Section 4 4-5
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INSTALLATION GUIDE
4.3 DC Adaptor
The telephone is powered directly from the +12V cigar lighter socket. Switch the telephone power off and fit the DC power cable.
Figure 6: DC Adaptor Installation
500-0406
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Section 4 4-6
MCUK960901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5 DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.1 General
This section provides disassembly and reassembly procedures for the main components of the G500 system. These procedures MUST be performed by qualified service personnel, at an authorised service centre. The following warnings and precautions MUST be observed during ALL disassembly/reassembly operations:
WARNING
The equipment described in this manual contains polarised capacitors utilising liquid electrolyte. These devices are entirely safe provided that neither a short-circuit nor a reverse polarity connection is made across the capacitor terminals. FAILURE TO OBSERVE THIS WARNING COULD RESULT IN DAMAGE TO THE EQUIPMENT OR, AT WORST, POSSIBLE INJURY TO PERSONNEL RESULTING FROM ELECTRIC SHOCK OR THE AFFECTED CAPACITOR EXPLODING. EXTREME CARE MUST BE EXERCISED AT ALL TIMES WHEN HANDLING THESE DEVICES.
Caution
The equipment described in this manual contains electrostatic sensitive devices (ESDs). Damage can occur to these devices if the appropriate handling procedure is not adhered to.
ESD Handling precautions: A working area where ESDs may be safely handled without undue risk of damage from electrostatic discharge, must be available. The area must be equipped as follows: Working Surfaces - All working surfaces must have a dissipative bench mat, SAFE for use with live equipment, connected via a 1M2 resistor (usually built into the lead) to a common ground point. Wrist Strap - A quick release skin contact device with a flexible cord, which has a built in safety resistor of between 5k2 and 1M2 shall be used. The flexible cord must be attached to a dissipative earth point. Containers - All containers and storage must be of the conductive type.
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Section 5 5-1
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.2 Handportable Unit
5.2.1 Disassembly
1. (Figure 1) Press the release clip, then tilt upwards to remove the battery from the telephone.
Figure 1: Battery removal
2. (Figure 2) Remove the back from the telephone case (4 screws).
500-0501
Figure 2: Case disassembly
500-0502
3. (Figure 3) To remove the PCB assembly, gently lift the lower end of the PCB assembly whilst pulling apart the sides of the telephone case. Place the PCB assembly onto a flat work surface.
Figure 3: PCB assembly removal
500-0503
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MCUK960901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
4. (Figure 4) Remove the vibrator/buzzer retaining screw from the RF PCB.
Figure 4: vibrator/buzzer screw removal
5. (Figure 5) Unsolder and then remove the reed-switch from the vibrator/buzzer assembly.
500-0504
Figure 5: Reed-switch removal
6. (Figure 6) Lift the vibrator/buzzer assembly from the RF PCB.
500-0505
Figure 6: buzzer/vibrator removal
500-0506
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
7. (Figure 7) Remove the RF board from the PCB chassis.
Figure 7: RF PCB removal
8. (Figure 8) Remove the microphone from the PCB assembly.
500-0507
Figure 8: Microphone removal
9. (Figure 9) Remove the logic board from the PCB chassis.
500-0508
Figure 9: Logic PCB removal
500-0509
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MCUK960901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
10. (Figure 10) Remove the earpiece from the logic PCB by pushing the earpiece down against the two locating lugs to disengage the case tabs. Lift the assembly upwards.
Figure 10: Earpiece removal
500-0510
11.(Figure 11) Gently push the two LCD locating lugs upwards to enable removal of the LCD assembly.
Figure 11: LCD removal (1)
12. (Figure 12) Tip the LCD forward to allow the removal of the LCD/earpiece holder.
500-0511
Figure 12: LCD removal (2)
500-0512
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
13. (Figure 13) Gently bend the lugs on the LCD/earpiece holder outwards and lift from the logic PCB.
Figure 13: LCD/earpiece holder removal
14. (Figure 14) Disconnect the LCD from the logic PCB.
500-0513
Figure 14: LCD disassembly (2)
500-0514
5.2.2 Antenna Removal
1. (Figure 15) Unscrew and remove the antenna from the cover using the antenna removal tool.
Figure 15: Antenna removal
500-0515
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MCUK960901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.2.3 Reassembly
1. (Figure 16) When reassembling the vibrator switch ensure that it is located correctly before completing reassembly.
Figure 16: Vibrator switch testing
500-0516
2. (Figure 17) Care must be taken when reinstalling the back onto the telephone case. Ensure that the four securing screws are not over-tightened as this may affect the operation of the keypad.
Figure 17: Case reassembly
500-0517
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Section 5 5-7
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.3 Dual Charger
5.3.1 Disassembly
1. (Figure 18) Place the Dual Charger upside-down on a flat work surface. Remove the two case screws.
Figure 18: Case screw removal
2. (Figure 19) Remove the case from the cover assembly.
500-0518
Figure 19: Case removal
3. (Figure 20) Remove the PCB assembly fixing screws.
500-0519
Figure 20: Screw removal
500-0520
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
4. (Figure 21) Raise and tilt the charger PCB to expose the connector cable.
Figure 21: Charger PCB removal (1)
5. (Figure 22) Disconnect and remove the charger PCB.
500-0521
Figure 22: Charger PCB removal (2)
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DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.4 Handsfree Unit
5.4.1 Disassembly
1. (Figure 23) Remove the holder from the handsfree unit (4 screws).
Figure 23: Holder removal
500-0523
2. (Figure 24) Remove the front cover from the handsfree assembly by removing the cover securing screw and disconnecting the speaker lead from the handsfree PCB.
Figure 24: Handsfree cover removal
3. (Figure 25) Remove the handsfree PCB (3 screws).
500-0524
Figure 25: Handsfree PCB removal
500-0525
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MCUK960901C8 Service Manual
DISASSEMBLY/REASSEMBLY INSTRUCTIONS
5.4.2 Reassembly
1. (Figure 26) Reinstall the handsfree PCB into the case (3 screws).
Figure 26: Handsfree PCB reinstallation
2. (Figure 27) Position the cables into the case moulding.
Power cable
500-0526
Curly Cable 2. Install antennal and curly cable assembly into the case.
Antenna Cable
1. Install microphone cable (not shown) into case.
3. Install the power cable into the case. Ensure that the metal tab has engaged into the fixing slot.
Figure 27: Handsfree cable positioning
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3. (Figure 28) Reinstall the front cover onto the handsfree assembly by reconnecting the speaker lead onto the handsfree PCB and reinstalling the cover securing screw.
Figure 28: Handsfree cover removal
4. (Figure 29) Reinstall the holder onto the handsfree unit (4 screws).
500-0524
Figure 29: Holder removal
500-0523
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MCUK960901C8 Service Manual
TECHNICAL SPECIFICATIONS
6 TECHNICAL SPECIFICATIONS
6.1 General
1 2 3 4 5 6
Frequency range Tx/Rx frequency separation RF channel bandwidth Number of RF channels Speech coding Operating temperature
Tx: Rx: 45MHz 200kHz 124 Full rate -20°C to +55°C
890 - 915MHz 935 - 960MHz
6.2 Handportable Unit
6.2.1 General
Unless stated these specifications are with Battery Pack (M) fitted. Battery life figures are dependant on network conditions. 1 Type Class 4 Handheld (GSM Phase 1) Height: Width: Depth: 149cc 215g Chip on glass liquid crystal, Alphanumeric 12 x 3 characters, 8 icons Green: 4 LEDs for the LCD 10 LEDs for the keyboards 1 LED Incomming call Red: 1 LED Charging indicator 21 keys Plug-in type only 4.8V Battery Pack (S): Battery Pack (M): Battery Pack (XL): Battery Pack (S): Battery Pack (M): Battery Pack (L): 6.7V
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2
Dimensions
141mm 46mm 23mm
3 4 5
Volume Weight Display
6
Illumination
7 8 9
Keypad SIM Battery
10
Battery Life (standby)
35 hrs (DRX 6) 50 hrs (DRX 6) 90 hrs (DRX 6) 100 minutes 150 minutes 260 minutes
11
Battery Life (conversation)
12
External DC Supply Voltage
MCUK960901C8 Service Manual
TECHNICAL SPECIFICATIONS
13 14 15 16 17 18 19 20 21 22
Antenna Terminal Impedance Antenna VSWR RF Output Power Modulation Connection Voice digitizing Transmission speed Diversity Signal Reception Intermediate Frequency
50 <2.1 : 1 2W maximum (GSM class 4) GMSK (BT = 0.3) 8 ch/TDMA 13kbps RPE-LTP 270.3 kbps Frequency hopping Double superheterodyne 1st: 2nd: 1136 - 1161 MHz Tx 246 MHz, Rx 201 MHz
6.2.2 Tx Characteristics
1 2 3 Frequency error: Modulation phase error: ±0.1ppm max., relative to base station frequency. RMS: 5° Peak: 20°
Output RF Spectrum due to Modulation: Maximum Level Relative to the Carrier (dB) +0.5 -30 -33 -54 (Integral antenna)
Offset from Centre Frequency (kHz) ±100 ±200 ±250 ±400 to 1800
4
Output RF Spectrum due to Switching Transients: Maximum Level (dBm) -23 -26 -32 -36
Offset from Centre Frequency (kHz) ±400 ±600 ±1200 ±1800 Measurement conditions for output RF spectrum measurements: Frequency Span: Measurement Bandwidth: Video Bandwidth: Peak Hold 0Hz 30kHz 100kHz
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Section 6 6-2
MCUK960901C8 Service Manual
TECHNICAL SPECIFICATIONS
5 Spurious Emissions at the Antenna Connector: Limits (dBm) Frequency (MHz) Active Mode Offset from carrier (in Tx band) 1.8 6.0 Offset from Tx band edge 2.0 5.0 10.0 20.0 30.0 Frequency bands 935 - 960 925 - 935 1805 - 1880 0.009 - 1000 1710 - 1785 1805 - 1880 1000 - 12750 Idle Mode Measurement BW (kHz) Video BW (kHz)
-36 -36 -36 -36 -36 -36 -36
-- --
30 100
100 300
-- -- -- -- --
30 100 300 1MHz 3MHz
100 300 1MHz 3MHz 10MHz
-79 (a&b) -67 (a&b) -71 (a&b)
-- -- -- -57 -57 -57 -47
100 100 100 100 100 100 100
100 100 100 100 100 100 100
Measurement conditions: Peak Hold Modulated Carrier a) Measurement averaged over a burst and then averaged again over 50 bursts. b) In each of the bands 925-960 MHz and 1805-1880 MHz up to 5 spurii measurements can fail these limits, in which case the limit -36dBm shall apply. 6 Output Level, Dynamic Operation: Power Control Level (defined by GSM 05.05) 5 6 7 8 9 10 11 12 13 14 15 7 Residual Peak Power: Tolerance for Conditions (dB) Peak Power (dBm) Normal 33 31 29 27 25 23 21 19 17 15 13 70dBc (BW = 300kHz)
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Extreme ±2.5 ±4 ±4 ±4 ±4 ±4 ±4 ±4 ±4 ±4 ±4
±2 ±3 ±3 ±3 ±3 ±3 ±3 ±3 ±3 ±3 ±3
MCUK960901C8 Service Manual
TECHNICAL SPECIFICATIONS
6.2.3 Rx Characteristics
1 Sensitivity The reference sensitivity performance in terms of frame erasure, bit error, or residual bit error rates (whichever is appropriate) is specified in the following table, according to the propagation condition. PROPAGATION CONDITIONS Type of Channel TCH/FS (FER) Class Ib (RBER) Class II (RBER) Static 0.1% 0.4/% 2% TU50 (no FH) 6 % 0.4/% 8% TU50 (ideal FH) 3% 0.3/% 8% RA250 (no FH) 2% 0.2/% 7% HT100 (no FH) 7% 0.5/% 9%
The reference sensitivity level is <-102dBm. NOTE: 1 1.6. The value of can be different for each channel condition but must remain the same for FER and class Ib RBER measurements for the same channel condition. 2 Blocking: Interferer Frequency (MHz) Offset from wanted carrier (in band 915 - 980MHz) 600kHz 800kHz 1.6MHz Out of band frequency bands 0.1 - 915 980 - 12750 Measurement Conditions: Wanted carrier is 3dB above reference sensitivity. Interferer is CW Spurious response exceptions: 6 exceptions are permitted IN band 915 - 980MHz 24 exceptions are permitted OUTSIDE band 915 - 980MHz. 3 Intermodulation Characteristics: Interferer Level (f1 & f2) dBm -49 Interferer Frequencies (f1 & f2) Wanted frequency = 2f1 - f2, and | f2 - f1 | = 800kHz Interferer Level (dBm)
-43 -33 -23
0 0
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TECHNICAL SPECIFICATIONS
6.3 Handsfree Unit
Input voltage Over voltage protection
13.8V ± 20% 18 ± 1.0V Operation: Idle mode: Standby: H Level: L Level: 1.5W 8 External antenna -10 to +55 °C -20 to +60 °C -5 to +35 °C 2.0A max (normal sound) 150mA max (no sound) 1mA max (logic power off) ON OFF
Current consumption
Ignition signal Speaker output power Speaker impedance Antenna (H/F mode) Operating temperature range Storage temperature range Charging temperature range
6.4 Dual Charger
Input voltage Input current
8V maximum 700mA 2 slots Front: Rear:
Charging slots
Main unit Battery pack only 120 minutes 150 minutes 300 minutes 4 hours 4 hours 10 hours
Charge time (front slot)
Battery Pack (S): Battery Pack (M) Battery Pack (XL) Battery Pack (S): Battery Pack (M) Battery Pack (XL)
Charge time (rear slot)
Charge indicator (front slot)
Telephone display: : Charging : End of charge telephone ON OFF: End of charge telephone OFF Red LED: Green LED: 210 ±10 mA +5 to +35 °C -20 to +60 °C +5 to +35 °C Charging End of charge
/ 0
Charge indicator (rear slot) Charge current Operating temperature range Storage temperature range Charging temperature range
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TECHNICAL SPECIFICATIONS
6.5 AC Adaptor
Input voltage
UK, EU: TW: CH:
230VAC ±10% 110VAC ±10% 100VAC ±10%
Input current
20mA maximum UK: EU: Other: 6.7VDC 600mA maximum 50mV peak to peak, at 600mAh Battery Pack (S): Battery Pack (M) Battery Pack (XL) MQ138-MA75-165-CVL +5 to +40 °C -20 to +60 °C +5 to +35 °C 80 minutes 130 minutes 240 minutes Type BF Type C-4/C-7 Country specific
Input plug type
Output voltage Output current Ripple voltage
Charge time
Output connector Operating temperature range Storage temperature range Charging temperature range
6.6 DC Adaptor
Input voltage Output voltage Current consumption
DC 10.5 to 32.0VDC Negative earth only 7.2VDC +0 / -10% Operation: Standby: 500mA 34mA max (no load) 120 minutes 150 minutes 270 minutes
Charge time
Battery Pack (S): Battery Pack (M) Battery Pack (XL) Red LED (power status) Didode across input Input: Output: +5 to +60 °C -20 to +80 °C +5 to +35 °C
Display Reverse voltage protection Short circuit protection Operating temperature range Storage temperature range Charging temperature range
2A fuse 8.2V zener diode
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TECHNICAL SPECIFICATIONS
6.7 Battery Pack (S)
Type Weight Voltage Capacity Storage temperature range Ni-MH (4 cells) 90 ±2g 4.8V 600mAh -20 to +40 °C (6 months)
6.8 Battery Pack (M)
Type Weight Voltage Capacity Storage temperature range Ni-MH (4 cells) 115 ±2g 4.8V 850mAh -20 to +40 °C (6 months)
6.9 Battery Pack (XL)
Type Weight Voltage Capacity Storage temperature range Ni-MH (4 cells) 145 ±2g 4.8V 1600mAh -20 to +40 °C (6 months)
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TECHNICAL SPECIFICATIONS
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Section 6 6-8
MCUK960901C8 Service Manual
TEST AND MEASUREMENT
7 TEST AND MEASUREMENT
7.1 Introduction
This section provides information on testing the G500 telephone. The layout is as follows: 1. Section 7.2 Test command mode: describes the manual entry of test commands using the telephone keypad. 2. Section 7.3 External testing: describes equipment requirements and general set up procedure. 3. Section 7.4 External test commands: provides detailed explanation of the different commands available using the test equipment and channel-box software. 4. Section 7.5 Adjustment guide: describes adjustments available on the G500 handheld unit.
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TEST AND MEASUREMENT
7.2 Test Command Mode
The telephone can be tested by test commands input from the keypad. The telephone receives test commands from the keypad and then performs the tests. To use Test Command Mode "Set Handset Testmode" must be enabled. Set Handset Testmode can be enabled using channel box software. Command Test mode Terminate handset test Key Operation Function Enter test mode End test mode Initializes logic section into test mode and the following state: 1) Stops RF function 2) Set channel to 62 3) Receiver/transmit audio muted 4) Voice memorandum function interrupted 5) Set power level to minimum (15) 6) DTMF and audio tones off Sets the Tx/Rx synthesizer to a specified channel. xxx = Channel number (0 to 124) Note: if channel 0 is selected, the execution of all RF sequences (Rx, Tx, Mon) will be stopped. Sets the Tx/Rx synthesizer to a specified channel. xxx = Rx channel number (0 to 124) yyy = Tx channel number (0 to 124) zzz = MON channel number (0 to 124) Note: if channel 0 is selected, the execution of all RF sequences (Rx, Tx, Mon) will be stopped. Sets the RF transmitting power level xx = Power level (5 to 15) Note: 5 = maximum, 15 = minimum Transmits modulation data by normal burst or access burst. x values: 0 = transmission stop 1 = normal burst, modulation data 0 2 = normal burst, modulation data 1 3 = normal burst, random modulation 4 = access burst, modulation data 0 5 = access burst, modulation data 1 6 = access burst, random modulation Sets PA ramping low and high voltage data xx = transmitting power level (5 to 15) yy = changed data position designation (rising 0-15, falling 16-31) zz = ramping data (0 to 255) Note: the ramping data changed by this function is only effective in Test Mode. Measures the RSSI of a selected channel xxx = channel number (1 to 124) Display format is: xxx yyy where yyy = RSSI (dBm)
F* E
Init
00S 1 0 S [x] [x] x S 1 [y]1 S [z][x][z][x]z xS S S [y] y 2 0 S [x] x S 2 1 SxS
Change channel number
Change Rx, Tx, MON channel number
Set transmit power level
Tx data
Program PA ramping data
2 [z]2 S [x] x S [y] y S S [z] z 3 0 S [x] [x] x S
Measure RSSI
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TEST AND MEASUREMENT
Command
Key Operation
Function External AGC gain setting. Values entered into GF register of EPOCH. x (bit value) = logical 0 or 1 as follows: x1 = (IF AGC, G/dB PGC stage 1) x2 = (IF AGC, G/dB PGC stage 2) x3 = (IF AGC, G/dB PGC stage 3) x4 = (IF AGC, G/dB PGC stage 4) x5 = (IF AGC, G/dB PGC stage 5) x6 = (RF AGC, G/dB LNA) x7 = (DIVIDER CONTROL) Display format is: xxxx where xxxx is the EPOCH set value. Sets continual Rx with current channel x = 0 (continuous reception stop), or x = 1 (continuous reception start) Sounds the DTMF tone corresponding to the key code selected x = numeric key (123456789*0#) Sounds the signal tones x values: 0 = silence 1 = dial tone 2 = subscriber busy 3 = congestion 4 = radio path acknowledgement 5 = radio path not available 6 = error/special information 7 = ringing tone 8 = call waiting tone 9 = far end ringing Display format is: xxxxxxxxxx where xxxxxxxxxx = signal tone name Deactivates the speech processor tones (DTMF and signal tones) and the buzzer tone. Selects the loopback mode of the speech processor x values: 0 = End of loopback test 1 = AD loop 2 = TCH erase 3 = TCH loop 4 = GSM loop Display format is: xxxxxxxx where xxxxxxxx = selected function Mute/unmute the Rx/Tx audio x values: 0 = Rx unmute 1 = Rx mute 2 = Tx unmute 3 = Tx mute Display format is: xxxxxxxx where xxxxxxxx = selected function
Set AGC
! x2 5 x5 x6 x7 5 x1 x3 x4 ! 5x5
Fixed channel Rx
DTMF tones
" 5x5
Single tones
" 5 [x] x 5
Tone off
"
5
SP loopback
" ! 5x5
Rx/Tx mute/unmute
" " 5x5
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TEST AND MEASUREMENT
Command
Key Operation
Function Selects the path x values: 0 = mic external, speaker internal 1 = mic external, speaker external 2 = mic internal, speaker internal 3 = mic internal, speaker external Display format is: xxxxxxxxxxx where xxxxxxxxxxx = selected function Selects buzzer tone x values: 0 = buzzer off 1 = 0.8kHz for 960ms, or 1kHz for 960ms 2 = 2.7kHz Display format is: xxxxxxxx where xxxxxxxx = selected function Controls tone and receiver volume x values: 0 = tone volume 1 = speech volume 2 = sidetone volume y values: 0 = tone 0dB, speech +6dB, sidetone 0dB 1 = tone -0.5dB, speech +3dB, sidetone -6dB 2 = tone -1dB, speech +2dB, sidetone -12dB 3 = tone -1.5dB, speech 0dB, sidetone -18dB 4 = tone -2dB, speech -1.5dB 5 = tone -3dB, speech -3dB 6 = tone -6dB, speech -4.5dB 7 = tone -9dB, speech -6dB 8 = tone -12dB, speech -9dB 9 = tone -15dB, speech -12dB 10 = tone -18dB, speech -15dB 11 = tone -24dB, speech -18dB 12 = tone -30dB, speech -24dB 13 = tone -36dB, speech -30dB 14 = tone -42dB, speech -36dB 15 = tone -inf dB, speech -42dB Display format is: xxxxx yyyy where xxxxx = selected volume and yyyy = volume level Controls buzzer volume x = 0 to 15 0 = volume LOW, and 15 = volume HIGH Controls output volume x values: 0 = internal speaker selection 1 = external speaker selection y values: 0 = 0dB 1 = -2dB and so on in -2dB increments to 14 = -28dB 15 = -30dB Display format is: xxx yy where xxx = selected speaker and yy = volume level (dB)
Path control
" # 5x5
Buzzer tones
" $ 5x5
Volume control
" % 5 x 5 [y] y 5
Buzzer volume
" & 5 [x] x 5
Output volume
" ' 5 x 5 [y] y 5
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TEST AND MEASUREMENT
Command
Key Operation
Function Controls input volume xx values: 0 = 26dB 1 = 28dB 2 = 30dB 3 = 32dB 4 = 34dB 5 = 36dB 6 = 38dB 7 = 40dB Reads the model name, software revision and PROM sum check. Display format is: wwwwwwx yyzz where: wwwwww = software version (external ROM) x = software version (internal ROM) yy = even-numbered address sum check for PROM zz = odd-numbered address sum check for PROM Reads the IMEI Display format is: xxxxxxxxxxxxxxx where xxxxxxxxxxxxxxx = IMEI (15 digits) Reads the IMSI from the SIM xxxxxxxx = pin number Display format is: xxxxxxxxxxxxxxx where xxxxxxxxxxxxxxx = IMSI (15 digits maximum) Displays the product serial number. The display will show: xxxxxxxxxxxxxxx where xxxxxxxxxxxxxxx = product serial number Determines whether to enable or disable the handset test mode. This setting is stored even when the power supply is switched off. x values: 0 = handset test mode disabled 1 = handset test mode enabled Back light and incoming LED on/off control. x values: 0 = back light 1 = incoming LED y values: 0 = unlit 1 = lit Display format is: xxxx yyy where xxxx = LAMP or PAGE and yyy = ON or OFF Displays the LCD check pattern x values: 0 = displays check pattern 1 1 = displays check pattern 2 Output key code from the serial port. While this function is activated the KEY_CODE command (going-down serial command) is output from the serial port every key operation. The power key is disabled during the use of this function. x values: 0 = stop output 1 = start output
Input volume
4 * S [x] x S
Get version
50S 51S 5 [x]2 S xxxx S [x] [x] [x] 53S 7 1 SxS 8 0 SxSyS 8 1 SxS 8 2 SxS
Get IMEI
Get IMSI
Get product number
Set mode control flag
Back light control
Check LCD
Get key code
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TEST AND MEASUREMENT
Command
Key Operation
Function Discrete control of output ports of the CPU and